iteco IT 10122 Manual

USE AND MAINTENANCE
HANDBOOK
IT
MUM_IT122_GB_R03 06/2008
IT 10122
IT 12122
122

Here below you can nd the picture regarding the metal plate aached on the machine and concern-
ing identication data; it is advised to full in the serial number of the corresponding model in order to
bind this manual to the specic machine.
IT10122
3,8
2815
140
IT12122
3,8
3315
170
24/300
24/300
IT12122
3,8
3367
170
24/430
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IMPORTANT
A suitable working safety is very important in order to avoid serious
injuries for the operator himself and for the others persons, therefore
it is compulsory to carefully read and well-understand this handbook
to know the exact and essential instructions for the use of the machine
and the maintenance operations.
This handbook is to be considered as an integral part of the machine
and it should always remain on the platform.
Only qualied and skilled operators could use this machine.
ITECO S.p.a.
46020 PEGOGNAGA (MN) ITALIA
Via S. Francesco D’Assisi, 8
Tel. [phone]
Fax [phone]
E-mail: [email protected] - www.itecolift.it

OPERATING AND MAINTENANCE HANDBOOK IT10122 - IT12122
Summary
Foreseen conditions of use.......................................................................................... 8
Aer-sale service ......................................................................................................... 10
Spare-part service........................................................................................................ 10
Structure of the handbook ........................................................................................ 10
General recommendations - safety rules................................................................ 11
Safety systems .................................................................................................. 11
Adhesive labels and plates ............................................................................. 11
Operator’s requirements ................................................................................. 12
Not allowable operations ................................................................................ 14
To minimize hazards ....................................................................................... 16
Main components ............................................................................................ 19
Identication ..................................................................................................... 20
Description ........................................................................................................ 21
Standard equipment ........................................................................................ 24
Optional ............................................................................................................. 24
Technical features ............................................................................................. 25
Overall dimensions .......................................................................................... 26
Plates and adhesive labels .............................................................................. 27
Operating principles ...................................................................................... 28
Electric circuit ........................................................................................... 28
Hydraulic circuit ...................................................................................... 28
Electronic circuit ...................................................................................... 29
Safety systems .................................................................................................. 30
Microswitches ........................................................................................... 30
SQ1 Microswitch ...................................................................................... 30
SQ5 Microswitch ...................................................................................... 30
SQ3 Microswitch ...................................................................................... 31
SQ6A - SQ6B Microswitches .................................................................. 31
Antishearing operations ......................................................................... 32
Baery connection plug .......................................................................... 32
Emergency stop push buon ................................................................. 33
Flatness indicator ..................................................................................... 33
Load limiting device ................................................................................ 34
Safety belt connection.............................................................................. 34
Checking before use ........................................................................................ 35
Visual checking ........................................................................................ 35

OPERATING AND MAINTENANCE HANDBOOK IT10122 - IT12122
Operating check ....................................................................................... 36
Controls and Action ......................................................................................... 38
Control panels .......................................................................................... 39
Ground control panel .........................................................................................39
Platform control panel ........................................................................................40
Operations from ground ......................................................................... 41
Starting and enabling ground controls ............................................................41
Platform liing/lowering ...................................................................................42
Starting and enabling platform controls ..........................................................42
Emergency stop ...................................................................................................43
Overload pilot light ............................................................................................44
Baery charge indicator - Hour counter ..........................................................44
Diagnostic.............................................................................................................44
Operations from platform ...................................................................... 45
Traction .................................................................................................................46
Steering .................................................................................................................49
Platform liing/lowering ...................................................................................50
Emergency stop ...................................................................................................51
Platform extension ..............................................................................................52
Railing overturning.............................................................................................53
Machine stopping .................................................................................... 55
Emergencies .............................................................................................. 56
Overload ...............................................................................................................56
Machine unstable ................................................................................................57
Protections against overturning ........................................................................57
General diagnostic ..............................................................................................58
Diagnostic display ..............................................................................................58
Emergency lowering ...........................................................................................59
Baery recharge ....................................................................................... 61
Before the charge .................................................................................................62
Charge start ..........................................................................................................62
Charge end ...........................................................................................................63
Baery disposal ........................................................................................ 64
Liing and transportation ...................................................................... 64
Storage ....................................................................................................... 64
Emergency towing ................................................................................... 65
Disposal and scrapping........................................................................... 65
220V Line ........................................................................................................... 66
Rotating beacons .............................................................................................. 66
110V Line ........................................................................................................... 67
Baery charger kit 110V .................................................................................. 67

OPERATING AND MAINTENANCE HANDBOOK IT10122 - IT12122
Additional baery kit ...................................................................................... 67
Machine cleaning ............................................................................................. 68
Maintenance devices ....................................................................................... 69
Safety rest .................................................................................................. 69
Baery connection plug .......................................................................... 70
Maintenance summary table .......................................................................... 71
Check oil level .................................................................................................. 72
Electrolyte level check ..................................................................................... 72
Check of baery charge ................................................................................... 72
Check of screw tightening .............................................................................. 73
Grease the mechanisms ................................................................................... 74
Safety check ...................................................................................................... 75
Red emergency stop push buon .......................................................... 75
SQ1 Microswitch ...................................................................................... 76
Safety speed .........................................................................................................76
Inclination ............................................................................................................76
Protections against overturning ............................................................ 77
Load limiting device ................................................................................ 78
Antishearing operations ......................................................................... 78
Baery inspection and cleaning ..................................................................... 79
Emergency lowering check ............................................................................. 79
Engine brushes check ...................................................................................... 80
Check of brakes on ramp ................................................................................ 80
Braking spaces .......................................................................................... 80
Structure check ................................................................................................. 81
Check of wheel reduction gear oil ................................................................. 82
Check of hydraulic tubes ................................................................................ 82
Replacing hydraulic oil ................................................................................... 83
Checking performance .................................................................................... 83
Safety speed .............................................................................................. 83
Steering speed .......................................................................................... 84
Check register ................................................................................................... 86

OPERATING AND MAINTENANCE HANDBOOK
This edition contains the use and maintenance of the self-propelled
aerial platforms :
The dierence between the three described models is in the machine
frame and therefore in the height :
The three models have been designed and manufactured to be electri-
cally operated and with operational controls.
The platform manufacturer is :
ITECO S.p.a.
46020 PEGOGNAGA (MN) ITALIA
Via S. Francesco D’Assisi, 8
Tel. [phone]
Fax [phone]
E-mail: [email protected] - www.itecolift.it
IT10122 - IT12122
IT10122 - IT12122
IT10122 manufactured with 5 scissors reaches a height of 10.020 m.
IT12122 manufactured with 6 scissors reaches a height of 11.900 m.

OPERATING AND MAINTENANCE HANDBOOK
Foreseen conditions of use
The self-propelled aerial platforms here described can be used to li
persons, materials and equipment accordingly with the foreseen tech-
nical data described in the suitable sheet, on solid and strong grounds
and aer a Qualied Operator has checked that he is working under
safety conditions.
It is equipped with:
•base or truck (A)
•liing structure or scissors (B)
•support or platform (C)
•platform extension (D)
The possible movements are the following:
•Platform lowering and liing;
•Backward and forward traction of the machine;
•Steering;
•Manually-operated longitudinal travelling of the mobile platform.
The foreseen operating places for the operator are two, one in plat-
form for the normal operations and one at ground used also under
emergency situations.
Using one operator place doesn’t allow the other place to come into
operation.
The movements are controlled by the platform control workplace.
The liing and lowering operations of the platform could be also car-
ried out from the ground control panel.
The traction movement could be carried out simultaneously with the
steering.
The backward and forward traction of the machine is carried out in-
dependently of the height of the platform which could be also entirely
lied.
The platform lowering/liing and machine traction are carried out
independently of the extension of the platform which could be entirely
extended.
D
C
B
A
IT10122 - IT12122

OPERATING AND MAINTENANCE HANDBOOK
The machine could be used:
• with temperatures between -10/+40°C;
It is possible to face the maximum slope with :
•Machine entirely closed.
• The operator solely on board.
•Selecting the slow speed.
•On even ramp without transversal inclinations.
The machine is equipped with overturning railings to minimise the
maximum height , when the machine is completely closed, thus allow-
ing the passage through openings of reduced height.
IT10122 - IT12122

OPERATING AND MAINTENANCE HANDBOOK
Aer-sale service
For interventions, repairs and revisions, address to workshops which
have available qualied personnel as well as the suitable equipment.
The ITECO Technical Aer-Sale Assistance is available to give explana-
tions and give assistance with skilled persons.
Spare-part service
A good and lasting working guarantee is assured by only use original
spare parts; make reference to the “SPARE PART CATALOGUE”.
Always state the data described on the identication plate placed on
the truck if you need spare parts or assistance.
Structure of the handbook
• General recommendations - safety rules
• Technical features and dimensions of the machine
• Use of the machine
• Maintenance
This instruction handbook must be carefully preserved by the user for
the whole machine life, even if the machine is lent, rent or sold.
The gures described in this handbook DON’T exactly reproduce
the model described but these are used for a beer and easier un-
derstanding of the text.
IT10122 - IT12122