iteco IT 10122 Manual

USE AND MAINTENANCE
HANDBOOK
IT
MUM_IT122_GB_R03 06/2008
IT 10122
IT 12122
122

Here below you can nd the picture regarding the metal plate aached on the machine and concern-
ing identication data; it is advised to full in the serial number of the corresponding model in order to
bind this manual to the specic machine.
IT10122
3,8
2815
140
IT12122
3,8
3315
170
24/300
24/300
IT12122
3,8
3367
170
24/430
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IMPORTANT
A suitable working safety is very important in order to avoid serious
injuries for the operator himself and for the others persons, therefore
it is compulsory to carefully read and well-understand this handbook
to know the exact and essential instructions for the use of the machine
and the maintenance operations.
This handbook is to be considered as an integral part of the machine
and it should always remain on the platform.
Only qualied and skilled operators could use this machine.
ITECO S.p.a.
46020 PEGOGNAGA (MN) ITALIA
Via S. Francesco D’Assisi, 8
Tel. [phone]
Fax [phone]
E-mail: [email protected] - www.itecolift.it

OPERATING AND MAINTENANCE HANDBOOK IT10122 - IT12122
Summary
Foreseen conditions of use.......................................................................................... 8
Aer-sale service ......................................................................................................... 10
Spare-part service........................................................................................................ 10
Structure of the handbook ........................................................................................ 10
General recommendations - safety rules................................................................ 11
Safety systems .................................................................................................. 11
Adhesive labels and plates ............................................................................. 11
Operator’s requirements ................................................................................. 12
Not allowable operations ................................................................................ 14
To minimize hazards ....................................................................................... 16
Main components ............................................................................................ 19
Identication ..................................................................................................... 20
Description ........................................................................................................ 21
Standard equipment ........................................................................................ 24
Optional ............................................................................................................. 24
Technical features ............................................................................................. 25
Overall dimensions .......................................................................................... 26
Plates and adhesive labels .............................................................................. 27
Operating principles ...................................................................................... 28
Electric circuit ........................................................................................... 28
Hydraulic circuit ...................................................................................... 28
Electronic circuit ...................................................................................... 29
Safety systems .................................................................................................. 30
Microswitches ........................................................................................... 30
SQ1 Microswitch ...................................................................................... 30
SQ5 Microswitch ...................................................................................... 30
SQ3 Microswitch ...................................................................................... 31
SQ6A - SQ6B Microswitches .................................................................. 31
Antishearing operations ......................................................................... 32
Baery connection plug .......................................................................... 32
Emergency stop push buon ................................................................. 33
Flatness indicator ..................................................................................... 33
Load limiting device ................................................................................ 34
Safety belt connection.............................................................................. 34
Checking before use ........................................................................................ 35
Visual checking ........................................................................................ 35

OPERATING AND MAINTENANCE HANDBOOK IT10122 - IT12122
Operating check ....................................................................................... 36
Controls and Action ......................................................................................... 38
Control panels .......................................................................................... 39
Ground control panel .........................................................................................39
Platform control panel ........................................................................................40
Operations from ground ......................................................................... 41
Starting and enabling ground controls ............................................................41
Platform liing/lowering ...................................................................................42
Starting and enabling platform controls ..........................................................42
Emergency stop ...................................................................................................43
Overload pilot light ............................................................................................44
Baery charge indicator - Hour counter ..........................................................44
Diagnostic.............................................................................................................44
Operations from platform ...................................................................... 45
Traction .................................................................................................................46
Steering .................................................................................................................49
Platform liing/lowering ...................................................................................50
Emergency stop ...................................................................................................51
Platform extension ..............................................................................................52
Railing overturning.............................................................................................53
Machine stopping .................................................................................... 55
Emergencies .............................................................................................. 56
Overload ...............................................................................................................56
Machine unstable ................................................................................................57
Protections against overturning ........................................................................57
General diagnostic ..............................................................................................58
Diagnostic display ..............................................................................................58
Emergency lowering ...........................................................................................59
Baery recharge ....................................................................................... 61
Before the charge .................................................................................................62
Charge start ..........................................................................................................62
Charge end ...........................................................................................................63
Baery disposal ........................................................................................ 64
Liing and transportation ...................................................................... 64
Storage ....................................................................................................... 64
Emergency towing ................................................................................... 65
Disposal and scrapping........................................................................... 65
220V Line ........................................................................................................... 66
Rotating beacons .............................................................................................. 66
110V Line ........................................................................................................... 67
Baery charger kit 110V .................................................................................. 67

OPERATING AND MAINTENANCE HANDBOOK IT10122 - IT12122
Additional baery kit ...................................................................................... 67
Machine cleaning ............................................................................................. 68
Maintenance devices ....................................................................................... 69
Safety rest .................................................................................................. 69
Baery connection plug .......................................................................... 70
Maintenance summary table .......................................................................... 71
Check oil level .................................................................................................. 72
Electrolyte level check ..................................................................................... 72
Check of baery charge ................................................................................... 72
Check of screw tightening .............................................................................. 73
Grease the mechanisms ................................................................................... 74
Safety check ...................................................................................................... 75
Red emergency stop push buon .......................................................... 75
SQ1 Microswitch ...................................................................................... 76
Safety speed .........................................................................................................76
Inclination ............................................................................................................76
Protections against overturning ............................................................ 77
Load limiting device ................................................................................ 78
Antishearing operations ......................................................................... 78
Baery inspection and cleaning ..................................................................... 79
Emergency lowering check ............................................................................. 79
Engine brushes check ...................................................................................... 80
Check of brakes on ramp ................................................................................ 80
Braking spaces .......................................................................................... 80
Structure check ................................................................................................. 81
Check of wheel reduction gear oil ................................................................. 82
Check of hydraulic tubes ................................................................................ 82
Replacing hydraulic oil ................................................................................... 83
Checking performance .................................................................................... 83
Safety speed .............................................................................................. 83
Steering speed .......................................................................................... 84
Check register ................................................................................................... 86

OPERATING AND MAINTENANCE HANDBOOK
This edition contains the use and maintenance of the self-propelled
aerial platforms :
The dierence between the three described models is in the machine
frame and therefore in the height :
The three models have been designed and manufactured to be electri-
cally operated and with operational controls.
The platform manufacturer is :
ITECO S.p.a.
46020 PEGOGNAGA (MN) ITALIA
Via S. Francesco D’Assisi, 8
Tel. [phone]
Fax [phone]
E-mail: [email protected] - www.itecolift.it
IT10122 - IT12122
IT10122 - IT12122
IT10122 manufactured with 5 scissors reaches a height of 10.020 m.
IT12122 manufactured with 6 scissors reaches a height of 11.900 m.

OPERATING AND MAINTENANCE HANDBOOK
Foreseen conditions of use
The self-propelled aerial platforms here described can be used to li
persons, materials and equipment accordingly with the foreseen tech-
nical data described in the suitable sheet, on solid and strong grounds
and aer a Qualied Operator has checked that he is working under
safety conditions.
It is equipped with:
•base or truck (A)
•liing structure or scissors (B)
•support or platform (C)
•platform extension (D)
The possible movements are the following:
•Platform lowering and liing;
•Backward and forward traction of the machine;
•Steering;
•Manually-operated longitudinal travelling of the mobile platform.
The foreseen operating places for the operator are two, one in plat-
form for the normal operations and one at ground used also under
emergency situations.
Using one operator place doesn’t allow the other place to come into
operation.
The movements are controlled by the platform control workplace.
The liing and lowering operations of the platform could be also car-
ried out from the ground control panel.
The traction movement could be carried out simultaneously with the
steering.
The backward and forward traction of the machine is carried out in-
dependently of the height of the platform which could be also entirely
lied.
The platform lowering/liing and machine traction are carried out
independently of the extension of the platform which could be entirely
extended.
D
C
B
A
IT10122 - IT12122

OPERATING AND MAINTENANCE HANDBOOK
The machine could be used:
• with temperatures between -10/+40°C;
It is possible to face the maximum slope with :
•Machine entirely closed.
• The operator solely on board.
•Selecting the slow speed.
•On even ramp without transversal inclinations.
The machine is equipped with overturning railings to minimise the
maximum height , when the machine is completely closed, thus allow-
ing the passage through openings of reduced height.
IT10122 - IT12122

OPERATING AND MAINTENANCE HANDBOOK
Aer-sale service
For interventions, repairs and revisions, address to workshops which
have available qualied personnel as well as the suitable equipment.
The ITECO Technical Aer-Sale Assistance is available to give explana-
tions and give assistance with skilled persons.
Spare-part service
A good and lasting working guarantee is assured by only use original
spare parts; make reference to the “SPARE PART CATALOGUE”.
Always state the data described on the identication plate placed on
the truck if you need spare parts or assistance.
Structure of the handbook
• General recommendations - safety rules
• Technical features and dimensions of the machine
• Use of the machine
• Maintenance
This instruction handbook must be carefully preserved by the user for
the whole machine life, even if the machine is lent, rent or sold.
The gures described in this handbook DON’T exactly reproduce
the model described but these are used for a beer and easier un-
derstanding of the text.
IT10122 - IT12122

OPERATING AND MAINTENANCE HANDBOOK
General recommendations - safety rules
The aim of this handbook is to help the operator to well know the
platform for an eective use under maximum safety conditions; it is
for this reason that it is very important to read and well understand
this handbook.
Safety systems
The safety systems applied to the machine are inevitably subject to wear
and to go out of tune. Therefore, they must be controlled and kept in
perfect eciency; also, it is not advisable to evaluate their operational
and safety conditions only on the basis of their functioning.
The presence of safety systems does not relieve the operator of the re-
sponsibility of using the machine in an adequate and conscious way.
Remove, modify or tamper important self-propelled aerial platform
instruments is strictly forbidden in order to assure its safety and sta-
bility.
In particular as baeries have also a stabilizing function, in case of re-
placement, check that their weight is not lower than the one indicated
in the technical data table of the machine.
Any tampering of the main instruments and safety devices of the
aerial self-propelled platform could cause the immediate lapse of the
guarantee terms.
Adhesive labels and plates
Possible dangers and prescriptions concerning the machine are de-
scribed on labels and plates ; therefore it is important that these are
well readable and in good conditions.
IT10122 - IT12122

OPERATING AND MAINTENANCE HANDBOOK
Operator’s requirements
The operator shall:
• Read and well understand all the documentation enclosed to the
machine, be properly trained and instructed in the correct use of the
machine and know the safety rules and devices.
• Be of age.
• Be physically in good conditions and not make use of dope, alcohol
or drugs that could aect the aention, the reaction, the sight and
the hearing.
• Make always use of an assistant in areas where the sight is obstruc-
ted.
• Use suitable accident prevention equipment accordingly with the
working conditions and the local rules in force.
•During the working keep all the parts of the body inside the railings
and both feet have to be rmly rest on the oor surface
•Give a great importance to safety and refuse to work if you think you
are not working under safe conditions.
• Always work under highest safe conditions, tidiness and cleaning.
• Make a daily check before using the machine and also to controls and
safety devices and make sure they are in perfect working order.
• Check the working area is free from persons, animals or obstacles
before making any movement of the machine.
•Check that the ground where the machine has to operate is free from
holes, bumps, drops, uneven level, obstructions, debris and cover-
ings which could hide possible potholes or others dangers.
• Well-know the allowable maximum capacity.
• Clean from oil and grease the ladder, the oor surface of the platform
and the handrails.
• Once the work has been nished and when the machine remains
unaended, switch the machine o and take the key o to avoid that
unauthorized persons can use it.
•Commuting the controls on the platform, always take the key o to
avoid an unauthorized use from the operating place on ground while
personnel is present on the platform.
IT10122 - IT12122

OPERATING AND MAINTENANCE HANDBOOK
•The safety manager must hold a spare key enabling to use the opera-
ting place on ground as emergency place when the machine is in use.
In case of faults, emergency lowering is always possible by manually
operating on the electro-hydraulic control unit.
IT10122 - IT12122

OPERATING AND MAINTENANCE HANDBOOK
Not allowable operations
It is strictly forbidden:
• Use the machine out of closed places.
•Use the machine on slippery, frozen, muddy, uneven ground and with
holes, which has a slope higher than the allowed limit; make sure the
ground suitably support the maximum load per each tyre.
• Use the machine near free ames or source of heat.
• Use the machine in environments with explosive atmosphere.
• Carry out works near high-voltage transmission lines at a distance
lower than 5 meters.
• Modify the machine and use it in a dierent way from what it has
been described in the instruction handbook.
• Modify or remove the safety devices.
• Fasten the machine to adjacent structures.
• Do not lean out of the safety perimetric railings of the platform.
•Use the machine as a crane.
• Use the machine without an adequate environmental lighting to
work or to move under safety conditions.
• Load the machine with an higher weight compared to the nominal
range.
•Carry more people than indicated.
• Increase the maximum available working height by puing ladders
or scaolds on the platform.
IT10122 - IT12122

OPERATING AND MAINTENANCE HANDBOOK
• Place materials on the handrails.
•Run on public roads.
•Move the machine with the opened box.
•Use the machine without making sure the gate to be admied to the
platform is closed.
• Use an horizontal force above 400N.
• Throw some objects and tools from the top to down and vice
versa.
• Use the machine if the working area is not free from obstacles which
could cause dangerous conditions.
• Use the handrails as admiance means to get on or get down from
the platform.
• Get on or get down from the platform when it is in the liing posi-
tion.
• Operate or li the platform when it is placed on the truck loading
platform or other vehicle.
• Charge the baeries near sparkles of free ames.
• Li the platform making sure there are not any obstacles above it.
• Work with a machine operating under bad working conditions.
• Enter in contact with xed or mobile objects.
•Go up and down the ladder when the back box is not completely
closed.
IT10122 - IT12122

OPERATING AND MAINTENANCE HANDBOOK
To minimize hazards
Follow the here below instructions:
Precautions for the travelling with the lied platform
• Check the ground is rm and even.
• Do not use the machine on slippery, icy, muddy ground and with
holes, which has a slope higher than the allowed limit.
•Check that the ground where the machine has to operate is free from
holes, bumps, drops, uneven level, obstructions, debris and cover-
ings which could hide possible potholes or others dangers.
• Comply with the maximum load and the allowable number of per-
sons.
• Distribute the loads and place them if possible in the middle of the
platform.
• Make sure the ground resists to the force and load of tyres.
• Avoid the machine knocks against xed or mobile obstacles.
• Do not use the machine with materials suspended to the handrails
or to the scissors li.
• Give the best aention during movements with mobile travelling
platform.
• During movements, liing and lowering of the platform, check that
there are not obstructions around, over and under the machine.
• Carry out the movements only if the working area visibility is com-
plete.
IT10122 - IT12122

OPERATING AND MAINTENANCE HANDBOOK
Electric hazards
• To assure the earth-leakage of the electrostatic charges, the front
partition of the machine, beyond the driving wheels, is equipped
with a conductive strip.
Always check the wear of this braid and its contact with the
earth.
• As the machine is not electrically insulated, the operator has to pay
a particular aention to avoid any contact with probably energized
parts.
• As already mentioned in the section “Not allowable operations”, do
not carry out works near high-voltage transmission lines at a distance
lower than 5 meters.
Explosion or burn hazards
• Do not use the machine near open ames or heat sources.
• Charge baeries in ventilated environment, far from heat sources
or explosive uids.
• Do not use the machine in case of oil leakage.
IT10122 - IT12122

OPERATING AND MAINTENANCE HANDBOOK
Description of the machine
IT10122 - IT12122

OPERATING AND MAINTENANCE HANDBOOK
Main components
1 - Truck
2 - Drive wheels
3 - Liing structure:
4 - Fixed platform
5 - Control box
6 - Platform extension
7 - Baeries
8 - Ground control panel
9 -Electro-hydraulic control unit
10 - Idler wheels
11 - Railings
12 - Protections against overturning
2
3
1
5
11
12
7
4
8
7
6
10
IT10122 - IT12122
IT10122 5 scissors 2 liing cylinders
IT12122 6 scissors 2 liing cylinders
9
13 - Optional baeries
13

OPERATING AND MAINTENANCE HANDBOOK
Identication
A metallic plate xed to the truck contains all data necessary to iden-
tify the machine
The data refers to the standard model
IT10122 - IT12122
IT10122
3,8
140
IT12122
3,8
170
2815
3315
24/300
24/300