iteco IT 10151 Manual

IT
IT 10151
IT 12151
10151
12151
MUM_IT151_GB_R01 10/2008
OPERATING AND
MAINTENANCE HANDBOOK

7
3900
270
48/320 C5
IT10151
7
4400
270
48/320 C5
IT12151
Here below you can nd the picture regarding the metal plate aached on the machine and concer-
ning identication data; it is advised to full in the serial number of the corresponding model in order
to bind this manual to the specic machine.

IMPORTANT
A suitable working safety is very important in order to avoid serious
injuries for the operator himself and for the others persons, therefore
it is compulsory to carefully read and well-understand this handbook
to know the exact and essential instructions for the use of the machine
and the maintenance operations.
This handbook has to be considered as an integral part of the machine
and it should always remain on the platform.
Only qualied and skilled operators could use this machine.
ITECO S.p.a.
46020 PEGOGNAGA (MN) ITALIA
Via S. Francesco D’Assisi, 8
Tel. [phone]
Fax [phone]
E-mail: [email protected] - www.itecolift.it

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IT10151 - IT12151
OPERATING AND MAINTENANCE HANDBOOK
Table of contents
Foreseen conditions of use.......................................................................................... 8
Aer-sale service ......................................................................................................... 10
Spare-part service........................................................................................................ 10
Structure of the handbook ........................................................................................ 10
General recommendations - safety rules................................................................ 11
Safety systems .................................................................................................. 11
Adhesive labels and plates ............................................................................. 11
Operator’s requirements ................................................................................. 12
The operator shall: ........................................................................................... 12
Not allowable operations ................................................................................ 14
To minimize hazards ....................................................................................... 16
Description of the machine....................................................................................... 18
Main components ............................................................................................ 19
Identication ..................................................................................................... 20
Description ........................................................................................................ 21
Standard equipement ...................................................................................... 24
Optional ............................................................................................................. 24
Technical features ............................................................................................. 25
Overall dimensions .......................................................................................... 26
Rating plates and adhesive labels .................................................................. 27
Operating principles ...................................................................................... 28
Hydraulic circuit ...................................................................................... 28
Electric circuit ........................................................................................... 28
Electronic circuit ...................................................................................... 29
Safety systems .................................................................................................. 30
Microswitches ........................................................................................... 30
SQ3 Microswitch ...................................................................................... 31
Anti-shearing device ............................................................................... 32
Baery connection plug ......................................................................... 32
Emergency stop push buon ................................................................. 33
Flatness indicator ..................................................................................... 33
Load limiting device ................................................................................ 34
Safety belt anchorage points .................................................................. 34
Use of the machine...................................................................................................... 35
Checking before use ........................................................................................ 35
Visual checking ........................................................................................ 35

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IT10151 - IT12151
OPERATING AND MAINTENANCE HANDBOOK
Operating check ....................................................................................... 36
Controls and Action ......................................................................................... 38
Control panels .................................................................................................. 39
Ground control panel .........................................................................................39
Platform control panel ........................................................................................40
Operations from ground ......................................................................... 41
Starting and enabling ground controls ............................................................41
Platform liing/lowering ...................................................................................42
Starting and enabling platform controls ..........................................................42
Emergency stop device ......................................................................................43
Overload pilot ligth ...........................................................................................44
Baery charge indicator - Hour counter ..........................................................44
Diagnostic.............................................................................................................44
Operations from platform ...................................................................... 45
Traction .................................................................................................................46
Steering .................................................................................................................49
Platform liing/lowering ...................................................................................50
Emergency stop ...................................................................................................51
Platform extension ..............................................................................................52
Railing overturning.............................................................................................53
Machine stopping .................................................................................... 55
Emergencies .............................................................................................. 56
Overload ...............................................................................................................56
Machine unstable ................................................................................................57
General diagnostic ..............................................................................................57
Diagnostic display ..............................................................................................57
Emergency lowering ...........................................................................................58
Baery recharge ....................................................................................... 59
Before the charge .................................................................................................60
Charge start ..........................................................................................................60
Charge end ................................................................................................ 61
Baery disposal ........................................................................................ 62
Liing and transportation ...................................................................... 62
Storage ....................................................................................................... 62
Emergency towing ..............................................................................................63
Disposal and scrapping........................................................................... 64
220V Line ........................................................................................................... 65
Rotating beacons .............................................................................................. 65
Optional ........................................................................................................................ 66
110V line ............................................................................................................ 66
Baery charger kit 110V .................................................................................. 66

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IT10151 - IT12151
OPERATING AND MAINTENANCE HANDBOOK
Maintenance................................................................................................................. 67
Machine cleaning ............................................................................................. 67
Maintenance devices ....................................................................................... 68
Safety rest .................................................................................................. 68
Baery connection plug ......................................................................... 69
Maintenance summary table .......................................................................... 70
Check oil level .................................................................................................. 71
Electrolyte level check ..................................................................................... 72
Check of baery charge ................................................................................... 72
Check of screw tightening .............................................................................. 73
Grease the mechanisms .................................................................................. 75
Safety check ...................................................................................................... 75
Red emergency stop push buon .......................................................... 75
SQ1 Microswitch ...................................................................................... 75
Safety speed .........................................................................................................75
Inclination ............................................................................................................76
Load limiting device ................................................................................ 78
Antishearing operations......................................................................... 78
Baery inspection and cleaning ..................................................................... 79
Emergency lowering control ......................................................................... 79
Check of engine brushes ................................................................................. 80
Check brakes on ramp ..................................................................................... 80
Braking spaces .......................................................................................... 80
Structure check ................................................................................................. 81
Check of hydraulic tubes ................................................................................ 82
Checking performance .................................................................................... 83
Safety speed .............................................................................................. 83
Steering speed .......................................................................................... 83
Check register ................................................................................................... 85

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IT10151 - IT12151
OPERATING AND MAINTENANCE HANDBOOK
This edition contains the use and maintenance of the self-propelled
aerial platforms IT10151 - IT12151.
The dierence between the two described models is in the machine
frame and therefore in the height :
IT10151 manufactured with 5 scissors, reaches a height of 9,90 m.
IT12151 manufactured with 6 scissors, reaches a height of 11,80 m.
Designed and manufactured to be hydraulically operated and with
proportional controls.
The platform manufacturer is :
ITECO S.p.a.
46020 PEGOGNAGA (MN) ITALIA
Via S. Francesco D’Assisi, 8
Tel. [phone]
Fax [phone]
E-mail: [email protected] - www.itecolift.it

8
IT10151 - IT12151
D
C
B
A
OPERATING AND MAINTENANCE HANDBOOK
Foreseen conditions of use
The self-propelled aerial platform here described could be used to li
persons, materials and equipment accordingly with the foreseen tech-
nical data described in the suitable sheet, on solid and strong grounds
and aer a Qualied Operator has checked that he is working under
safety conditions.
It is equipped with:
• base or truck (A)
• liing structure or scissors (B)
• operating structure or platform (C)
• platform extension (D)
The possible movements are the following:
•Liing and lowering of the platform;
•Forward and backward traction of the machine;
• Steering;
•Manually-operated longitudinal travelling of the mobile platform.
The foreseen control workplaces for the operator are two : one in pla-
tform for the normal operations and one at ground used also under
emergency situations.
Using one operator place doesn’t allow the other place to come into
operation.
The movements are controlled by the platform control workplace.
The platform lowering and liing could be carried out also by the
ground control panel.
The traction movement could be carried out simultaneously with the
steering.
The backward and forward traction of the machine has carried out in-
dependently the platform height which could be also entirely lied.
The platform lowering/liin and machine traction are carried out inde-
pendently the platform extension which could be entirely extracted.

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IT10151 - IT12151
OPERATING AND MAINTENANCE HANDBOOK
The machine could be used:
•with temperatures between -10/+40°C;
The machine can be used outdoors with wind speed less than 12,5
m/s
It is possible face the maximum slope with :
•Machine entirely closed.
•The operator solely on board.
•Selecting the slow speed.
•On even ramp without transversal inclinations.
The machine has equipped with overturning railings to minimise when
the machine is completely closed, the maximum height thus allowing
the passage through openings of reduced height.

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IT10151 - IT12151
OPERATING AND MAINTENANCE HANDBOOK
Aer-sale service
For interventions, repairs and revisions, address to workshops which
have available qualied personnel as well as the suitable equipment.
The ITECO Technical Aer-Sale Assistance is available to give explana-
tions and give assistance with skilled persons.
Spare-part service
A good and lasting working guarantee has assured by only use original
spare parts; make reference to the “SPARE PART CATALOGUE”.
Always state the data described on the identication plate placed on
the truck if you need spare parts or assistance.
Structure of the handbook
• Standard recommendations - safety rules
• Technical features and dimensions of the machine
• Use of the machine
• Maintenance
This instruction handbook must be carefully preserved by the
user for the whole machine life, even if the machine is lent, rent or
sold.
The gures described in this handbook DON’T exactly reproduce
the model described but these are used for a beer and easier un-
derstanding of the text.