Itm BM25 User manual

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Ver: 1.3
OPERATOR’S MANUAL
BM25 BEVELLING MACHINE
PART NO. WA-BM25
TO PREVENT SERIOUS INJURY OR DAMAGE TO YOUR WATER PUMP, READ
AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE
! !
ul. Elewatorska 23/1, 15-620 Białystok
Phone: [phone], Fax: [phone]
www.promotech.eu e-mail: [e-mail]
OPERATOR’S MANUAL
BEVELLING MACHINE
BM-25

BM25 BEVELLING MACHINE
OPERATOR’S MANUAL
TABLE OF CONTENTS
Contents
1. GENERAL INFORMATION ............................................................................................... 3
1.1. Application ................................................................................................................. 3
1.2. Technical data............................................................................................................ 3
1.3. Dimensions ................................................................................................................ 4
1.4. Equipment included ................................................................................................... 5
1.5. Design ....................................................................................................................... 6
2. SAFETY PRECAUTIONS.................................................................................................. 7
3. SYMBOLS......................................................................................................................... 9
4. STARTUP AND OPERATION ..........................................................................................10
4.1. Handle installation.....................................................................................................10
4.2. Handle adjustment ....................................................................................................11
4.3. Beveling angle adjustment ........................................................................................12
4.4. Horizontal guide guards ............................................................................................13
4.5. Vertical guide guard ..................................................................................................14
4.6. Beveling depth adjustment........................................................................................15
4.7. Cutting inserts installation .........................................................................................16
4.8. Replacing the cutting inserts .....................................................................................17
4.9. Turning the guide unit ...............................................................................................18
4.10. Positioning the horizontal guide rollers................................................................19
4.11. Preparation for machining...................................................................................19
4.12. Operating............................................................................................................20
4.13. Bevel width .........................................................................................................24
4.14. Working at angle of 0° ........................................................................................26
4.15. Working at angle of 90° ......................................................................................26
4.16. Head disassembly ..............................................................................................27
4.17. Replacing the brushes ........................................................................................29
4.18. Cleaning .............................................................................................................29
5. DECLARATION OF CONFORMITY .................................................................................30
6. ENVIRONMENTAL PROTECTION ..................................................................................31
7. WARRANTY CARD..........................................................................................................32
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BM25 BEVELLING MACHINE
OPERATOR’S MANUAL
BM-25
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3
1. GENERAL INFORMATION
1.1. Application
The BM-25 is a beveling machine designed to bevel plates made of non-alloy steel.
It allows for beveling at the angle from 0° to 90° and with the maximum bevel width of
25 mm, however, the recommended range is from 15° to 75°.
It is equipped with the ergonomic handle allowing for positioning the machine in a
comfortable position according to the machining angle, workbench height, and
operator’s body type, as well as optimal load distribution between the operator’s hands.
The rollers on the horizontal guide may be set in position suitable for the width of
workpiece.
1.2. Technical data
Voltage
1~ 220-240 V, 50-60 Hz
Power
2200 W
Rotational speed with no load
1800-5850 rpm
Protection level
IP 20
Protection class
II
Maximum bevel width (b, Fig. 1)
25 mm (0.98″)
Maximum milling head depth (d, Fig. 1)
12.5 mm
Bevel angle (ß, Fig. 1)
0°-90°
Minimum workpiece thickness
2 mm
Noise level
More than 70 dB
Vibration level
2.3 m/s2(7.5 ft/s2)
Machine harmful for health.
Take periodic breaks during work.
Weight
12.5 kg
Required ambient temperature
0-40°C
Fig. 1 Bevel dimensions
BM-25
This document is protected by copyrights.
Copying, using, or distributing without permission of PROMOTECH is prohibited.
3
1. GENERAL INFORMATION
1.1. Application
The BM-25 is a beveling machine designed to bevel plates made of non-alloy steel.
It allows for beveling at the angle from 0° to 90° and with the maximum bevel width of
25 mm, however, the recommended range is from 15° to 75°.
It is equipped with the ergonomic handle allowing for positioning the machine in a
comfortable position according to the machining angle, workbench height, and
operator’s body type, as well as optimal load distribution between the operator’s hands.
The rollers on the horizontal guide may be set in position suitable for the width of
workpiece.
1.2. Technical data
Voltage
1~ 220-240 V, 50-60 Hz
Power
2200 W
Rotational speed with no load
1800-5850 rpm
Protection level
IP 20
Protection class
II
Maximum bevel width (b, Fig. 1)
25 mm (0.98″)
Maximum milling head depth (d, Fig. 1)
12.5 mm
Bevel angle (ß, Fig. 1)
0°-90°
Minimum workpiece thickness
2 mm
Noise level
More than 70 dB
Vibration level
2.3 m/s2(7.5 ft/s2)
Machine harmful for health.
Take periodic breaks during work.
Weight
12.5 kg
Required ambient temperature
0-40°C
Fig. 1 Bevel dimensions
3
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BM25 BEVELLING MACHINE
OPERATOR’S MANUAL
BM-25
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Copying, using, or distributing without permission of PROMOTECH is prohibited.
4
1.3. Dimensions
344
803
170
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BM25 BEVELLING MACHINE
OPERATOR’S MANUAL
BM-25
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1.4. Equipment included
1
Beveling machine
1 unit
2
Plastic box
1 unit
3
Guard 45°
1 unit
4
Guard 30°
1 unit
5
Grease
1 unit
6
Drift
1 unit
7
Combination wrench 22 mm
1 unit
8
Hex wrench 4 mm
1 unit
9
10 mm hex wrench
1 unit
10
Cutting inserts
5 units
-
Operator’s Manual
1 unit
1
2
3
4
5
6
7
8
10
9
5
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BM25 BEVELLING MACHINE
OPERATOR’S MANUAL
BM-25
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1.5. Design
Speed knob
Switch lock
Handle
Air vents
Clamping lever
Chip guard
Handle
Vertical guide roller
Horizontal guide roller
Bevel depth knob
Power switch (ON/OFF)
Guide unit
Milling head
Vertical guide
Horizontal guide
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BM25 BEVELLING MACHINE
OPERATOR’S MANUAL
BM-25
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2. SAFETY PRECAUTIONS
1. Before use, read this Operator’s Manual and complete a training in occupational
health and safety.
2. Use only in applications specified in this Operator’s Manual.
3. Make sure that the machine has all parts and they are genuine and not damaged.
4. Make sure that the specifications of the power source are the same as those
specified on the rating plate.
5. Do not carry the machine by the power cord and do not pull the power cord. This
may cause damage and electric shock.
6. Keep untrained persons away from the machine.
7. Before each use, ensure the correct condition of the machine, power source, power
cord, plug, control parts, and tools.
8. Before each use, make sure that no part is cracked or loose. Make sure to maintain
correct conditions that may influence the operation of the machine.
9. Keep the machine dry. Do not expose the machine to rain, snow, or frost.
10. Keep the work area well-lit, clean, and free of obstacles.
11. Do not use in explosive environments or near flammable materials.
12. Use only tools specified in this Operator’s Manual.
13. Do not use tools that are dull or damaged.
14. Make sure that the cutting inserts and the milling head are installed correctly.
Remove wrenches from the work area before you connect the machine to the
power source.
15. Do not use the machine with the milling head pointing up.
16. Do not carry the machine with rotating head. Before carrying unplug the machine
from the power source.
17. If the cutting edge of an insert is worn, turn all inserts by 180°. If all cutting edges
are worn, replace all inserts with new ones specified in this Operator’s Manual.
18. Use eye and ear protection, work boots, protective clothing and heat-resistant
gloves. The clothing must not be loose.
19. Due to high level of vibrations it is recommended to use the anti-vibration gloves.
20. Do not touch chips or moving parts with bare hands. Do not let anything catch in
moving parts.
7
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BM25 BEVELLING MACHINE
OPERATOR’S MANUAL
BM-25
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21. After use, clean the machine and the milling head with a dry cotton cloth and
without any chemical agents. Do not remove chips with bare hands.
22. Maintain the machine and attach/remove parts and tool only after you unplug the
machine from the power source.
23. Repair only in a service center appointed by the seller.
24. If the machine falls, is wet, or has any damage, stop the work and promptly send
the machine to the service center for check and repair.
25. If you are not going to use the machine, remove it from the work area and keep it
in a safe and dry place.
26. If you are not going to use the machine for an extended period, put anti-corrosion
agent on steel parts.
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BM25 BEVELLING MACHINE
OPERATOR’S MANUAL
BM-25
This document is protected by copyrights.
Copying, using, or distributing without permission of PROMOTECH is prohibited.
9
3. SYMBOLS
Before using the machine, familiarize yourself with the following symbols (tab. 1).
Use eyes protection
Use hearing protection
Read the Operator’s Manual
Warning against electric voltage
Tab. 1. Explanation of symbols
9
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BM25 BEVELLING MACHINE
OPERATOR’S MANUAL
BM-25
This document is protected by copyrights.
Copying, using, or distributing without permission of PROMOTECH is prohibited.
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4. STARTUP AND OPERATION
4.1. Handle installation
The beveling machine is delivered with dismantled handle. In order to install the handle
after unpacking the machine proceed as below.
Unscrew the domed nut from the threaded mandrels (1). Remove the spring washers
from the threaded mandrels (2). Leave the teeth lock washers (3) in place. Put the
handle (4) onto the threaded mandrels, bending it slightly out. Put the spring washers
on and screw the domed nuts on using 22 mm flat wrench.
1
2
3
2
3
4
1
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