Jackco 71000R User manual

SPECIFICATIONS
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71000R - 1000 LB Rotating Engine Stand with Tool Tray
Owners’s Manual & Safety Instructions
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Rated Capacity 1000 lbs.
Net Weight 90 lbs.
Shipping Weight 97 lbs.
Gear Ratio 60:1

WARNING
!
Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL.
The use of portable automotive lifting devices is subject to certain hazards that cannot be prevented by
mechanical means, but only by the exercise of intelligence, care, and common sense. It is therefore essential
to have owns and personnel involved in the operation of the equipment who are careful, competent, trained,
and quilified in the safe operation of the equipment and its proper use. Examples of hazards are dropping,
tipping or slipping of loads caused primarily by improperly securing loads, overloading, off-centered loads,
use on other than hard level surfaces, and using equipment for a purpose for which it was not designed.
Failure to read this manual completely and thoroughly, failure to understand its OPERATING INSTRUCTIONS,
SAFETY WARNINGS, MAINTENANCE INSTRUCTIONS and comply with them, and failure to comply with the
METHODS TO AVOID HAZARDOUS SITUATIONS could cause accidents resulting in serious or fatal personal
injury and/or property damage.
Study, understand and follow all instructions before operating this device.
User and bystanders must wear eye protection that meets ANSI Z87.1 and OSHA standards.
Inspect the engine stand before each use. Do not use if damaged, altered, modified, in poor condition, or
has loose or missing hardware or components. Take corrective action before using the engine stand.
Do not use beyond rated capacity.
Use only on hard level surface capable of supporting the load.
Make sure all mounting hardware is securely tightened and setup is stable before rotating engine.
Always use high strength SAE grade 8 bolts for mounting engine to mounting head fingers.
Make sure widest set of mounting head fingers are nearest the ground when mounting engine to stand.
Assure the load is centered, balanced and secured to the mounting head and fingers. The engine’s weight
should be balanced within one inch of the mounting head’s rotational axis.
Adequately support the vehicle before starting any repairs.
Never loosen mounting head bolts or engine mounting bolts unless engine is supported by a crane or hoist.
Only attachments and/or adapters supplied by Jackco shall be used.
Do not use stand to dolly or transport engine.
Do not crawl under engine or place any part of your body under engine at any time.
Do not use (or modify) this product for any other purpose than that for which it was designed.
Refer to engine manufacturer’s service manual for proper lifting points, mounting points and bolt sizes.
Mounting bolts should be torqued at appropriate amount to maintain load.
This product may contain one or more chemicals known to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands thoroughly after handling.
Failure to heed these warnings may result in serious or fatal personal injury and/or property damage.
WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
METHODS TO AVOID HAZARDOUS SITUATIONS
CONSEQUENCES OF NOT AVOIDING HAZARDOUS SITUATIONS
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27
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Setup
Install the casters to the front (10) and rear legs (09) using
the hardware items (19, 20, 21 & 22). Be sure to insert bolts
from the bottom side of caster plate
IMPORTANT: All hardware that assembles items 01, 02 &
04 together should be assembled loosely to ensure all
bolts and pins fit through their designated holes.
Attach the center beam assembly (02) to the leg assemblies
(01 & 03) using hardware items (11, 14, 12, 13).
Place post (04) with gear box assembly onto base
assembly as follows: Stand the post on the base and attach
by passing bolt (15) through holes in the center beam
assembly. Secure with hardware items 16, 17, and 18.
Now tighten all hardware that assembles 1, 2, 3 and 4
together.
Secure fingers (08) to mounting head (07) with hardware 23,
16, 24, 17 and 18 provided.
Place plate (38) onto the top of the gear box. Lay rubber
(41) in the plate and secure with hardware items 35 and 36.
1.
2.
3.
4.
5.
6.
03
01
11
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12
14
02
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28
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Setup
This is the safety alert symbol used for OPERATING INSTRUCTIONS section of this manual to alert you to
potential personal injury hazards. Obey all instructions to avoid possible injury or death.
OPERATION:
1. Consult the vehicle or engine manufacturer for service manuals and or technical bulletins that provide information
on suggested engine mounting tips, proper size and type mounting bolts and the engine’s center of balance. The
engine’s center of balance will have to be aligned with the rotational axis of the engine stand’s mounting head
assembly.
2. Drain oil and coolant and remove clutch bell housing and flywheel from engine before mounting. Attach an engine
lifting bar or sling to the engine and secure the bar or sling to a shop crane or hoist. Slowly lift the engine from its
compartment making sure no other vehicle components, wires or hoses obstruct the free movement of the engine.
Raise the engine high enough so its center of balance is close to the rotational axis of the stand’s mounting head.
3. Make sure, the four mounting head fingers are loosely connected to the mounting head plate. Secure the four
mounting head fingers to the bell housing end of the engine with the appropriate bolts and washers. Reposition the
mounting head, fingers and engine so the engine’s center of balance is within one inch of the mounting head’s
rotational axis. Tighten all bolts to a sufficient torque requirement that prevents any slippage.
4. Slowly lower the crane or hoist so the engine stand supports full weight of the engine. To check engine balance
and secure setup of the engine to the stand, slowly rotate the engine by turning the gear crank handle. If balance or
setup are not stable, rotate the engine to its original position, raise the crane or hoist so the weight of the engine is
removed from the stand and make the correct adjustments. After adjustments are made, tighten all bolts. This
adjustment procedure may have to be duplicated several times until correct. After the setup is balanced and secure,
the lifting bar or sling can be removed from crane or hoist.
This is the safety alert symbol used for OPERATING INSTRUCTIONS section of this manual to alert you to
potential personal injury hazards. Obey all instructions to avoid possible injury or death.
PREVENTATIVE MAINTENANCE
OPERATING INSTRUCTIONS
1. Always store the engine stand in a well protected area where it will not be exposed to inclement weather, corrosive
vapors, abrasive dust, or any other harmful elements. The engine stand must be cleaned of water, snow, sand, grit,
oil, grease or other foreign matter before using.
2. Lubricate the wheels, casters, zerk fittings, gear and rotating shaft with a general purpose grease.
3. Every engine stand owner is responsible for keeping the engine stand label clean and readable. Use a mild soap
solution to wash the external surfaces of the stand.
4. Inspect the stand before each use. Do not use the stand if any component is cracked, broken or bent. Do not use
the stand if it has loose or missing hardware or components, or is modified in any way. Take corrective action before
using the stand again.
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Assembly Diagram and Parts List
Parts List
Part Description Qty
01 Front Beam 1
02 Middle Beam 1
03 Rear Beam 1
04 Main Post 1
05 Lubricating Fitting 1
06 Cover 1
07 Head Assembly 1
08B Slotted Mounting Arm 4
08 Slotted Mounting Arm 4
09 Swivel Caster 2
10 Swivel Caster 2
11 Bolt M10*70 4
12 Spring Washer 10 5
13 Nut 10 4
14 Washer 10 4
15 Bolt M12*85 3
16 Washer 12 8
17 Spring Washer 12 7
18 Nut 12 7
19 Bolt M8*20 16
20 Washer 8 16
21 Spring Washer 8 16
Part Description Qty
Part Description Qty
22 Nut 8 16
23 Bolt M12*50 4
24 Washer 12 4
25 Handle Bar 1
26 Washer 14 1
27 Nut 14 1
28 Gear 1
29 Screw 1
35 Bolt M6*16 10
36 Washer 6 10
37 Spring Washer 6 10
38 Plate 1
39 Handle 1
40 Nut 12 1
41 Rubber 1
42 Plug 4
30 Key 1
31 Block 1
32 Bolt M10*16 1
33 Bushing 2
34 Bearing 2
27
03
01
28
04
05
06
07
08
09
10
11
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12
14
02
15
11
15
16
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16
19
20
41
22
23
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25
21
33
30
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32
40
36
35
35
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38
36
36
37
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24
37
34
39
26
16
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Limited One Year Warranty
Jackco Transnational Inc. (Jackco) warrants all Jackco equipment and tools to the original purchaser against any
manufacturing defect in material or workmanship for a period of one (1) year from the original date of purchase. If the
defective equipment or tool is determined to be covered under this warranty, it shall be repaired or replaced at
manufacturer's discretion without charge, provided that the equipment or tool must be returned with proof of
purchase to the dealer and freight prepaid, if returned to the manufacturer. This warranty shall not apply to damage
due to accident, negligent use, lack of maintenance, abuse or applications other than the specific function the
equipment or tool is designed for.
No other warranties, expressed or implied, including those of merchantability or fitness for particular purpose shall
be applicable to Jackco except as specifically stated herein. In no event shall Jackco be liable to any party for any
special, direct, indirect, consequential, punitive damage of any nature caused by the sale or use of the equipment or
tool.
Note: This warranty gives the original purchaser specific legal rights which may very from state to state.
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