Jackson Whirl Wizard User manual

INSTALLATION/OPERATION &
TECHNICAL MANUAL
FOR JACKSON MODEL:
WHIRL WIZARD
www.jacksonmsc.com
RECIRCULATING SOAK SINK CONVERSION
August 20, 2007
P/N 7610-011-70-65 (Revision D)

ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM
DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE
YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE
OF SHIPMENT FROM THE FACTORY.
Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faulty
material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, main-
tained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to
the authorized service agency within the warranty period. This includes the use of factory specified genuine replacement parts, purchased
directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void war-
ranty certification.
The labor to repair or replace such failed part will be paid by Jackson MSC, within the continental United States, Hawaii and Canada, during
the warranty period provided a Jackson MSC authorized service agency, or those having prior authorization from the factory, performs the
service. Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer. Labor
coverage is limited to regular hourly rates, overtime premiums and emergency service charges will not be paid by Jackson MSC.
Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switch-
es, pressure regulators, pre rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace
these components is not covered by Jackson MSC.
This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of god, attempted repair by unau-
thorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than it was origi-
nally intended.
TRAVEL LIMITATIONS
Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson MSC will not pay for travel time
and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization.
WARRANTY REGISTRATION CARD
The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty.
REPLACEMENT PARTS WARRANTY
Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the
factory, which ever occurs first.
PRODUCT CHANGES AND UPDATES
Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires.
THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING
NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE
OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET
FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE
LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES,
ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.
ITEMS NOT COVERED
This warranty does not cover cleaning or deliming of the unit or any component such as, but not limited to, wash arms, rinse arms or strain-
ers at anytime. Nor does it cover adjustments such as, but not limited to timer cams, thermostats or doors, beyond 30 days from the date
of installation. In addition, the warranty will only cover the replacement of wear items such as curtains, drain balls, door guides or gaskets
during the first 30 days after installation. Also, not covered are conditions caused by the use of incorrect (non-Commercial) grade detergents,
incorrect water temperature or pressure, or hard water conditions.
MANUFACTURERS WARRANTY
ONE YEAR LIMITED PARTS & LABOR WARRANTY

3
STOP!
PARE!
ARRET!
CALL 1-888-800-5672 TO REGISTER THIS PRODUCT!
FAILURE TO DO SO WILL VOID THE WARRANTY!
LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO!
AL NO HACERLO LA GARANTIA SERA ANULADA!
S.V.P. APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT,
LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE

i
REVISION/
PAGE
REVISION
DATE
MADE
BY
APPLICABLE
ECN DETAILS
D 08-20-2007 MAW 7933 Updated weldment numbers for cover and box weldments.
Converted to centered layout.

ii
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL
AJ-54CE
AJ = AJ Series of rack conveyors
54 = 54” wide machine from tub edge to tub edge
76 = 76” wide machine from tub edge to tub edge
90 = 90” wide machine from tub edge to tub edge
CE = Electrically-heated, hot water sanitizing dishmachine
CS = Steam-heated, hot water sanitizing dishmachine
Model:
Serial No.:
Installation Date:
Service Rep. Name:
Phone No.:
Jackson MSC LLC. provides technical support for all
of the dishmachines detailed in this manual. We
strongly recommend that you refer to this manual
before making a call to our technical support staff.
Please have this manual with you when you call so
that our staff can refer you, if necessary, to the prop-
er page. Technical support is available from 8:00
a.m. to 5:00 p.m. (EST), Monday through Friday.
Technical support is not available on holidays.
Contact technical support toll free at 1-888-800-
5672. Please remember that technical support is
available for service personnel only.

SECTION DESCRIPTION PAGE
I. GENERAL
Specifications 2
Dimensions 3
II. INSTRUCTIONS SECTION
Installation Instructions 5
Operating Instructions 7
III. PREVENTATIVE MAINTENANCE 9
IV. PARTS SECTION
Installation Assembly 11
Main Assembly 12
V. ELECTRICAL DIAGRAM
115 Volt, 60 Hertz, Single Phase 14
230 Volt, 50-60 Hertz, Single Phase 15
VI. JACKSON MAINTENANCE & REPAIR CENTERS
Alabama to Florida 17
Florida to Maryland 18
Maryland to New York 19
New York to Pennsylvania 20
Rhode Island to Wisconsin 21
Wisconsin to Wyoming/International 22
TABLE OF CONTENTS
i

1
SECTION 1:
SPECIFICATION INFORMATION

This unit can be adapted to most standard three compartment sink to provide recirculated water to assist in the removal of soil
from ware. The entire unit will fit within the frame work of standard sinks, so no additional floor space is required.
For the 115 Volt unit, a one (1) horsepower motor and pump continually recirculates warm detergent laden water through a
unique agitator mounted in the drain hole in the sink. For the 230 Volt unit, a three-quarter (3/4) horsepower motor and pump
continually recirculates warm detergent laden water through a unique agitator mounted in the drain hole in the sink. The water
exits through vanes located on the agitator causing a vortex in the water in the sink. This constant action, in conjunction with a
low sudsing detergent, loosens food soil. A built-in thermostatically controlled heating system maintains water temperature
between 110 and 120°Farenheit.
The unit includes the following:
1. For the 115 Volt unit, one (1) horsepower pump motor with built-in thermal overload protection.
For the 230 Volt unit, a three-quarter (3/4) horsepower motor with built-in thermal overload protection.
2. Pump fitted with internal cutting blades.
3. Built-in thermostatically controlled heating system.
4. Illuminated power ON/OFF switch.
5. Heavy duty grounded power cord.
6. 304 stainless steel construction.
ELECTRICAL REQUIREMENTS:
MODEL VOLTS HZ PHASE TOTAL AMPS
WW-1 115 60 1 16.1
WW-1 230 50 1 10.2
WW-1 230 60 1 10.2
Whirl Wizard Technical Manual 7610-011-70-65
Issued: 08-20-2007 Revised: N/A
SECTION 1: SPECIFICATION INFORMATION
WHIRL WIZARD
2

Whirl Wizard Technical Manual 7610-011-70-65
Issued: 08-20-2007 Revised: N/A
SECTION 1: SPECIFICATION INFORMATION
DIMENSIONS
3

4
SECTION 2:
INSTALLATION & OPERATION
INSTRUCTIONS

VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indi-
cator that the machine may have been hadled roughly during shipping. If there is damage to both the container and the
machine, do not throw away the container. The machine has been inspected at the factory and is expected to arrive to you in
new, undamaged condition. However, rough handling by carriers or others may have resulted in damage occuring to the
machine. If such a situation does occur, do not return the unit to Jackson. Instead contact both the dealer you purchased the
unit through and the carrier. Ask the carrier to send a representative out to inspect the damage and make a report of it. You
normally have 48 hours to contact a carrier to report damages, but this varies based on locale. The best advice is to contact
your carrier and dealer as soon as damage is discovered.
UNPACKING THE MACHINE: Once the machine has been removed from the container, ensure that there are no obvious miss-
ing parts. This may not be apparent at first glance. If you discover that a part is missing, contact Jackson MSC Inc. immedi-
ately.
LEVEL THE MACHINE:
1. Position the Whirl Wizard under the sink drainboard.
2. Adjust left to right and front to back.
3. Align inlet and outlet tubes with plumbing from main flow chamber (item 2).
4. To adjust the height, loosen the allen screws in each leg socket connector.
5. Slide leg out to desired height. The drain connection on the machine should be at the same level as the sink drain connec-
tion.
6. Tighten the allen head screws in each leg socket connector.
7. Fine adjustments in height can be made by turning the bullet foot in each leg.
INSTALLING THE MACHINE:
1. Locate the sink at the highest end of the drain slope.
2. Disconnect the existing drain plumbing from the sink.
3. Remove the crumb cup.
4. Clean off old plumber’s putty from the sink. Add fresh putty to the sink flange.
5. Position the main flow chamber (item 2) through the bottom of the sink. From the bottom, slip the rubber washer (item 3),
fiber washer (item 4), back-up flange (item 5) and mounting flange (item 6) on the main flow chamber.
6. Once in position, mount the jam spring (item 7) on to the main flow chamber. This will hold items 3 through 5 in place.
7. Tighten the screws in item 6 until the assembly is held in place. Care must be taken to position screws where they are acces-
sible and will not be covered by the hose barb when assembled into the main flow chamber.
8. In the bottom of the main flow chamber (item 2), install the 1-1/2” NPT close nipple (item 10).
9. The 1-1/2” NPT tee (item 9) is screwed onto the 1-1/2” nipple (item 10).
10. From the tee (item 9) to the drain, install the following items: 1-1/2” close nipple (item 10) and 1-1/2” ball valve (item 11).
Make sure the handle of the ball valve (item 11) is easily accessible by the operator.
11. On the sink side of the tee (item 9) install a 1-1/2” NPT hose barb (item 12).
12. On the inlet side of the main flow chamber (item 2) install a 1” NPT hose barb (item 8).
13. With different styles and types of sinks, the directional manifold (item 1) may require modification. The directional tubing
may need to be bent to conform to the bottom of the sink or reduced in length. Since it is fabricated from thin wall stainless
steel, a hacksaw can be used to cut the tubing.
HOSE CONNECTIONS:
1. Position the 1-1/2” ID intake line hose (item 13) with the Whirl Wizard as xlose to the sink as possible, mark and cut to the
length required.
2. Repeat with the 1” ID discharge line hose (item 14).
3. Connect the intake and discharge line hoses with hose clamps (item 15) to their respective connections.
NOTE: ENSURE THAT THE HOSE CLAMPS ARE TIGHT BEFORE OPERATING THE UNIT.
CAUTION: IF DIRECT FLOOR DRAIN IS UNDER OR NEAR MACHINE, MAKE CERTAIN THAT ADEQUATE PROTEC-
TION IS PROVIDED TO PREVENT WATER SPLATTER FROM DAMAGING THE UNIT.
Whirl Wizard Technical Manual 7610-011-70-65
Issued: 08-20-2007 Revised: N/A
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
5

ELECTRICAL POWER CONNECTION:
1. The Whirl Wizard requires a dedicated 20 amp, 115 volt single phase circuit.
2. A 20 amp NEMA 5-20R receptacle is required for the NEMA 5-20P cord set
and plug shipped with the machine.
CAUTION: A NEMA 5-20R RECEPTACLE IS REQUIRED. IF NOT AVAIL-
ABLE A QUALIFIED ELECTRICIAN SHOULD INSTALL THE CORRECT
RECEPTACLE.
Whirl Wizard Technical Manual 7610-011-70-65
Issued: 08-20-2007 Revised: N/A
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS (CONTINUED)
6

OPERATION:
1. Install the directional manifold (item 1) into the main flow chamber (item 2).
2. Fill the sink with hot water.
3. Add the proper chemicals (non-foaming detergent) for soaking pots, pans and utensils.
4. Pre-scrap pots, pans and utensils of all large loose soil.
NOTE: THE WHIRL WIZARD POT SINK IS NOT A GARBAGE DISPOSAL! IT IS INTENDED TO SOFTEN SOIL WHICH IS
DIFFICULT TO REMOVE. BAKED-ON SOIL MAY STILL REQUIRE ADDITIONAL EFFORT TO REMOVE.
5. With the power switch in the ON position, place the soiled pots, pans and utensils into the sink.
NOTES: PLACEMENT OF POTS AND PANS SHOULD BE DONE IN A MANNER THAT NOTHING WILL OBSTRUCT THE
MAIN FLOW OF WATER.
6. Allow pots, pans and utensils to soak for 15 to 20 minutes to soften and loosen soil.
CLEANING INSTRUCTIONS:
1. Turn the power switch to the OFF position.
2. Turn the ball valve to the open position and drain the sink.
3. When the sink is empty, remove the directional manifold (rotate counter-clockwise) and clean.
4. Re-install the directional manifold into the main flow chamber.
CHANGING DIRECTION OF MACHINE INSTALLATION:
1. Remove the cover from the Whirl Wizard.
2. Remove the power switch from the side and insert into the pre-punched hole in the opposite end of the unit.
3. To extend the wiring, cut the tie wraps. There is sufficient length to allow the power switch to be relocated.
4. Re-install the cover.
Whirl Wizard Technical Manual 7610-011-70-65
Issued: 08-20-2007 Revised: N/A
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
OPERATION INSTRUCTIONS
7

8
SECTION 3:
PREVENTATIVE MAINTENANCE

The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However,
this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs
not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY. Performing main-
tenance on your dishmachine may void your warranty if it is still in effect, so if you have a question or concern, do not hesitate
to contact Jackson.
There are many things that operators can do to prevent catastrophic damage to the dishmachine. One of the major causes of
component failure has to do with prescrapping procedures. A dishmachine is not a garbage disposal; any large pieces of mate-
rial that are put into the machine shall remain in the machine until they are either broken up (after spreading out on your ware!)
or physically removed. Strainers are installed to help catch debris, but they do no good If they are clogged. Have operators reg-
ularly inspect the pan strainers to ensure (1) that they are free of soil and debris and (2) they are laying flat in the tub.
When cleaning out strainers, do NOT beat them on waste cans. The strainers are made of metal and can be forgiving; but once
severe damage is done, it is next to impossible for the strainer to work in the way it was designed to. Wipe out strainers with
a rag and rinse under a faucet if necessary. For stubborn debris, a toothpick should be able to dislodge any obstructions from
the perforations. Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub.
You may wish to also refer to the page entitled “Detergent Control” in order to learn more about how your water hardness will
effect the performance of your machine. Hard water makes dishmachines work harder and decreases efficiency.
Again, it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg-
er problems or even cause harm to the operator. If a problem is discovered; secure the dishmachine using proper shut down
procedures as listed in this manual and contact Jackson.
Some problems, however, may having nothing to do with the machine itself and no amount of preventative maintanence is
going to help. A common problem has to do with temperatures being too low. Verify that the water temperatures coming to your
dishmachine match the requirements listed on the machine data plate. There can be a variety of reasons why your water tem-
perature could be too low and you should discuss it with Jackson to determine what can be done.
By following the operating and cleaning instructions in this manual, you should get the most efficient results from your machine.
As a reminder, here are some steps to take to ensure that you are using the dishmachine the way it was designed to work:
1. Ensure that the water temperatures match those listed on the machine data plate.
2. Ensure that all strainers are in place before operating the machine.
3. Ensure that all wash and/or rinse arms are secure in the machine before operating.
4. Ensure that drains are closed/sealed before operating.
5. Remove as much soil from dishes by hand as possible before loading into racks.
6. Do not overfill racks.
7. Ensure that glasses are placed upside down in the rack.
8. Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations.
9. Clean out the machine at the end of every workday as per the instructions in the manual.
10. Always contact Jackson whenever a serious problem arises.
11. Follow all safety procedures, whether listed in this manual or put forth by local, state or national codes/regulations.
Whirl Wizard Technical Manual 7610-011-70-65
Issued: 08-20-2007 Revised: N/A
SECTION 3: PREVENTATIVE MAINTENANCE
PREVENTATIVE MAINTENANCE
9

10
SECTION 4:
PARTS SECTION

ITEM QTY DESCRIPTION Mfg. No.
1 1 Directional Manifold 05700-031-70-49
2 1 Main Flow Chamber 05700-031-83-05
3 1 Rubber Washer, 3-1/2" Diameter 05330-011-70-87
4 1 Fiber Washer, 3-1/2" Diameter 05330-011-70-48
5 1 Flange, Back-Up 05340-011-83-13
6 1 Mounting Flange 05340-011-83-14
7 1 Spring, Jam 05340-011-83-04
8 1 Hose Barb, 1" NPT to 1" Hose Brass 04730-011-70-36
9 1 Tee, 1-1/2" FNPT, Brass 04730-011-70-39
10 2 Nipple, Close, 1-1/2" NPT, Stainless Steel 04730-011-70-86
11 1 Ball Valve Assembly 05700-011-70-40
Ball Valve Only 04820-111-71-46
Handle Only 05700-021-84-75
12 1 Hose Barb, 1-1/2" NPT x 1-1/2" PVC 04730-011-70-38
13 1 Hose, 1-1/2" ID x 2'-0" Long 05700-021-69-20
14 1 Hose, 1" ID x 12" Long 05700-021-69-19
15 4 Hose Clamp, 1 5/16" - 2 1/4" 04730-719-01-37
Whirl Wizard Technical Manual 7610-011-70-65
Issued: 08-20-2007 Revised: N/A
SECTION 4: PARTS SECTION
INSTALLATION ASSEMBLY
11
1
2
3
4
5
6
7
8
9
10
11 12 15
13
14
15

TEM QTY DESCRIPTION Mfg. No.
1 1 Cover Weldment 05700-003-38-43
2 1 Box Bottom Weldment 05700-003-38-49
3 2 Screw, 10-32 x 1/2" Long, Truss Head 05305-011-39-36
4 4 Leg Weldment 05700-021-67-92
5 4 Bullet Foot 05340-108-01-03
6 1 Pump and Motor Assembly, 1 HP 06105-021-69-18
6 1 Pump and Motor Assembly, 3/4 HP 06105-002-33-78
7 1 Chopper Assembly 05700-021-70-32
8 4 Locknut, 1/4"-20 with Nylon Insert 05310-374-01-00
9 4 Flat Washer, 1/4" 05311-174-01-00
10 1 Inlet Plumbing 05700-031-68-31
11 1 "J" Tube, Outlet 05700-021-68-60
12 1 Suction Connector Tube 05700-011-70-33
13 1 Discharge Connector Tube 05700-011-70-34
14 4 Hose Clamp, 2" 04730-719-01-37
15 1 Heater, Flexible, 120 Volts, 400 Watts 04540-021-70-21
16 1 Contactor, Motor 05945-109-05-69
17 1 Power Switch 05930-011-82-72
18 1 Power Cord 06145-011-70-28
19 1 Decal Whirl Wizard Logo, Left 09905-021-70-64
20 1 Decal, Whirl Wizard Logo, Right (Not Shown) 09905-021-70-59
Whirl Wizard Technical Manual 7610-011-70-65
Issued: 08-20-2007 Revised: N/A
SECTION 4: PARTS SECTION
MAIN ASSEMBLY
12
18
17
5
2
4
16
19
1
3
6
14
13
11 8, 9 714
15
12 10

13
SECTION 5:
ELECTRICAL DIAGRAMS

Whirl Wizard Technical Manual 7610-011-70-65
Issued: 08-20-2007 Revised: N/A
SECTION 5: ELECTRICAL SCHEMATICS
WHIRL WIZARD 115 VOLT - 60 HZ - SINGLE PHASE
14
9905-011-70-30
SEQUENCE OF OPERATION
1. After the sink is filled with water, power switch (S1) is placed in the “ON” position.
2. Motor contactor (R1) is energized.
3. Pump motor (M1) starts.
4. Heater element (H1) is energized.
5. Power light (E1) is energized.
NOTE: THE HEATER ELEMENT CONTAINS AN INTERNALLY-MOUNTED THERMOSTAT TO REGULATE THE TEMPERA-
TURE OF THE ELEMENT.