Jacobsen Fairway 405 Series User manual

WAARSCHUWING: Bij verkeerd gebruik kan deze machine
ernstig lichamelijk letsel veroorzaken. Degenen die de machine
gebruiken en onderhouden moeten worden getraind in het
juiste gebruik ervan, worden gewaarschuwd voor de
gevaren ervan en behoren de volledige handleiding
aandachtig te lezen alvorens de machine bedrijfs-klaar te
maken, te bedienen, af te stellen en/of te onderhouden.
WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
24496G-NL (rev.5)
RJL 100 July 2009
Fairway 405
Maintenance Manual
Onderdelenhandleiding
Series: CH - Engine type: Kubota V1505-TTB-EC-S1
Product code: JGPP010

©2009, Ransomes Jacobsen Limited. All Rights Reserved

GB-1
JACOBSEN 405 Series: CH
MAINTENANCE AND PARTS MANUAL
1 CONTENTS
1 CONTENTS
2 INTRODUCTION
2.1 PRODUCT IDENTIFICATION ......................................................................................... 2
2.2 SPARES STOCKING GUIDE ......................................................................................... 2
2.3 HOW TO USE THE PARTS MANUAL .......................................................................... 3
3 SAFETY INSTRUCTIONS
3.1 OPERATING INSTRUCTIONS ....................................................................................... 4
3.2 SAFETY SIGNS .............................................................................................................. 4
3.3 STARTING THE ENGINE ............................................................................................... 4
3.4 DRIVING THE MACHINE ............................................................................................... 4
3.5 TRANSPORTING ........................................................................................................... 4
3.6 LEAVING THE DRIVING POSITION ............................................................................. 5
3.7 SLOPES ......................................................................................................................... 5
3.8 BLOCKED CUTTING CYLINDERS ................................................................................ 5
3.9 ADJUSTMENTS, LUBRICATION AND MAINTENANCE ............................................ 5/6
4 SPECIFICATION
4.1 ENGINE SPECIFICATION .............................................................................................. 7
4.2 MACHINE SPECIFICATION ........................................................................................... 7
4.3 DIMENSIONS ................................................................................................................. 7
4.4 VIBRATION LEVEL ........................................................................................................ 7
4.5 SLOPES ......................................................................................................................... 7
4.6 RECOMMENDED LUBRICANTS ................................................................................... 7
4.7 CUTTING UNIT SPECIFICATION.................................................................................. 8
4.8 CUTTING PERFORMANCE (AREA) .............................................................................. 8
4.9 TORQUES ....................................................................................................................... 8
5 LUBRICATION AND MAINTENANCE
LUBRICATION AND MAINTENANCE CHART ........................................................... 9/10
5.1 ENGINE: FIRST 50 WORKING HOURS AND EVERY 100 WORKING HOURS ........ 11
5.2 MACHINE: LUBRICATE THE FOLLOWING POINTS WITH SHELL
DARINA R2 GREASE WEEKLY (EVERY 40 WORKING HOURS): ............................. 11
5.3 MACHINE: EVERY 400 WORKING HOURS ................................................................ 12
5.4 HYDRAULIC TEST PORTS .......................................................................................... 13
5.5 ENGINE MAINTENANCE: EVERY 100 HRS ................................................................ 14
5.6 ENGINE MAINTENANCE: EVERY 400 HRS ............................................................. 14/15
5.7 MACHINE MAINTENANCE ........................................................................................... 15
5.8 END OF SEASON SERVICING .................................................................................... 16
6 ADJUSTMENTS
6.1 SPEED LIMITER ........................................................................................................... 17
6.2 REAR WHEEL TOE-IN .................................................................................................. 17
6.3 STEERING SHAFT ........................................................................................................ 17
6.4 ALTERNATOR ............................................................................................................... 17
6.5 STANDARD FOOT BRAKE & BRAKE BANDS ............................................................ 18
7 TROUBLESHOOTING
7.1 GENERAL ...................................................................................................................... 19
8 SCHEMATICS
8.1 HYDRAULIC CIRCUIT ................................................................................................ 20/21
8.2 ELECTRICAL CIRCUIT MAIN ................................................................................... 22/23
8.3 ELECTRICAL CIRCUIT INSTRUMENT ........................................................................ 24
8.4 ELECTRICAL CIRCUIT FUSES/RELAYS & COMPONENTS ............................... 25/26/27
PARTS LIST ............................................................................................................ PARTS-1

GB-2
JACOBSEN 405 Series: CH
MAINTENANCE AND PARTS MANUAL
2 INTRODUCTION
2.2 SPARES STOCKING GUIDE
To keep your equipment fully operational and productive, Ransomes suggests you maintain a stock of the more
commonly used maintenance items. We have included part numbers for the additional support materials and
training aids.
2.1 PRODUCT IDENTIFICATION
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B SerialNumber
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D Machine Weight
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GB-3
JACOBSEN 405 Series: CH
MAINTENANCE AND PARTS MANUAL
2 INTRODUCTION
2.3 HOW TO USE THE PARTS MANUAL
ITEM NUMBER
Each part which is identified in the illustrations has an item number. Parts which do not have an item number
may not be readily identified in the illustration but are usually closely associated with the immediately adjacent
part.
ASSEMBLIES
A complete assembly, e.g. a wheel motor or hydraulic motor or roll assembly, is listed as a complete item with
subsequent individual components listed separately.
The assembly is listed under it's part number with component parts being listed offset to the right, e.g:-
ITEM RANSOMES DESCRIPTION QTY REMARKS
PART NO.
4295 MBG2504 BRACKET 1
4296 MBG3848 LATCH 2
4298 450865 SCREW, M8 x 20, SCKT CSK HD 2
4300 450378 NUT,M8NYLOC 2
4301 Wl001 Set Of Wheels 1
4301.1 008162130 • Wheel & Hub Assy 1 (Rear)
4301.2 008170390 • • Tyre 1
4301.3 008161830 • • Rim 1
4301.4 008169140 • • Hub Assy. 1
4301.5 008169150 • • Cap 1
4301.6 002993010 • • Lubricator 1
4301.7 008161990 • Wheel & Tyre 2 (Front)
4301.8 008170780 • • Tyre 2
It may not be possible to illustrate every item. With certain items purchased from outside suppliers some
component parts may not be available from Ransomes and may need to be specially ordered from the supplier.
QUANTITIES
Quantities shown are for one assembly or sub-assembly.
USING THE PARTS LIST
Determine the function and application of the part required. Turn to the main index page and select the
appropriate section. Locate the part on the illustration and parts list and read off the quantity from the
appropriateMODELcolumn.
NUMERICALINDEX
This is a summary of all part numbers used in the manual arranged in numerical sequence and showing the
page and item number under which the parts appear.
ORDERING OF SPARE PARTS
When ordering replacement parts, it is most important to quote the SERIAL NUMBER of the machine, PART
NUMBER,DESCRIPTION andQUANTITYrequired.
Any arbitrary modifications carried out on this machine may relieve the manufacturer of liability for any resulting
damage or injury.
ABBREVIATIONS
N/A NotAvailable
AR As Required

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JACOBSEN 405 Series: CH
MAINTENANCE AND PARTS MANUAL
3 SAFETY INSTRUCTIONS
This safety symbol indicates important safety
messages in this manual. When you see this
symbol, be alert to the possibility of injury, carefully
read the message that follows, and inform other
operators.
3.1 OPERATING INSTRUCTIONS
• Ensure that the instructions in this book
are read and fully understood.
• No person should be allowed to operate
this machine unless they are fully
acquainted with all the controls and the
safety procedures.
• Never allow children or people unfamiliar
with these instructions to usethis
machine. Local regulations may restrict
the age of the operator.
3.2 SAFETY SIGNS
• It is essential all safety labels are kept
legible, if they are missing or illegible they
must be replaced. If any part of the
machine is replaced and it originally
carried a safety label, a new label must be
affixed to the replacement part. New
safety labels are obtainable from
Ransomes dealers.
3.3 STARTING THE ENGINE
• Before starting the engine check that the
brakes are applied, drives are in neutral,
guards are in position and intact, and
bystanders are clear of the machine.
• Do not run the engine in a building without
adequate ventilation.
3.4 DRIVING THE MACHINE
• Before moving the machine, check to
ensure that all parts are in good working
order, paying particular attention to
brakes, tyres, steering and the security of
cutting blades.
• Replace faulty silencers, mow only in
daylight or good artificial light
• Always observe the Highway Code both
on and off the roads. Keep alert and
aware at all times. Watch out for traffic
when crossing or near roadways.
• Stop the blades rotating before crossing
surfaces other than grass.
• Remember that some people are deaf
or blind and that children and animals
can be unpredictable.
• Keep travelling speeds low enough for
an emergency stop to be effective and
safe at all times, in any conditions.
• Remove or avoid obstructions in the
area to be cut, thus reducing the
possibility of injury to yourself and/or
bystanders.
• When reversing, take special care to
ensure that the area behind is clear of
obstructions and/or bystanders. DO
NOT carry passengers.
• Keep in mind that the operator or user is
responsible for accidents or hazards
occurring to other people or their
property.
• When the machine is to be parked,
stored or left unattended, lower the
cutting means unless the transport
locks are being used.
• While mowing, always wear substantial
footwear and long trousers. Do not
operate the equipment when barefoot or
wearing open sandals.
• Check the grass catcher frequently for
wear or deterioration. After striking a
foreign object. Inspect the lawnmower
for damage and make repairs before
restarting and operating the equipment.
• If the machine starts to vibrate
abnormally, check immediately.
3.5 TRANSPORTING
• Ensure that the cutting units are
securely fastened in the transport
position. Do not transport with cutting
mechanism rotating.
• Drive the machine with due
consideration of road and surface
conditions, inclines and local
undulations.
• Sudden decelerating or braking can
cause the rear wheels to lift.
• Remember that the stability of the rear
of the machine is reduced as the fuel is
used.

GB-5
JACOBSEN 405 Series: CH
MAINTENANCE AND PARTS MANUAL
3 SAFETY INSTRUCTIONS
3.6 LEAVING THE DRIVING POSITION
• Park the machine on level ground.
• Before leaving the driving position, stop
the engine and make sure all moving
parts are stationary. Apply brakes and
disengage all drives. Remove the starter
key.
3.7 SLOPES
TAKE EXTRA CARE WHEN WORKING ON
SLOPES
• Local undulations and sinkage will change
the general slope. Avoid ground
conditions which can cause the machine
to slide.
• Keep machine speeds low on slopes and
during tight turns.
• Sudden decelerating or braking can
cause the rear wheels to lift. Remember
there is no such thing as a “safe” slope.
• Travel on grass slopes requires particular
care.
DO NOT USE ON SLOPES GREATER THAN 15°
IMPORTANT: When working on any slope set the
weight transfer, if fitted to its maximum (+) setting.
3.8 BLOCKED CUTTING CYLINDERS
• Stop the engine and make sure all moving
parts are stationary.
• Apply brakes and disengage all drives.
• Release blockages with care. Keep all parts
of the body away from the cutting edge.
Beware of energy in the drive which can
cause rotation when the blockage is
released.
• Keep other people away from the cutting
units as rotation of one cylinder can cause
the others to rotate.
3.9 ADJUSTMENTS, LUBRICATION AND
MAINTENANCE
• Stop the engine and make sure all moving
parts are stationary.
• Apply brakes and disengage all drives.
• Read all the appropriate servicing
instructions.
• Use only the replacement parts supplied by
the original manufacturer.
• When adjusting the cutting cylinders take
care not to get hands and feet trapped when
rotating cylinders.
• Make sure that other people are not touching
any cutting units, as rotation of one cylinder
can cause the others to rotate.
• To reduce the fire hazard, keep the engine,
silencer and battery compartments free of
grass, leaves or excessive grease.
• Replace worn or damaged parts for safety.
• When working underneath lifted parts or
machines, make sure adequate support Is
provided.
• Do not dismantle the machine without
releasing or restraining forces which can
cause parts to move suddenly.
• Do not alter engine speed above maximum
quoted in Engine Specification. Do not
change the engine governor settings or
overspeed the engine. Operating the engine
at excessive speed may increase the hazard
of personal injury.
• When refuelling, STOP THE ENGINE, DO
NOT SMOKE. Add fuel before starting the
engine, never add fuel while the engine is
running.
• Use a funnel when pouring fuel from a can
into the tank.
• Do not fill the fuel tank beyond the bottom of
the filler neck.
• Replace all fuel tank and container caps
securely.
• Store fuel in containers specifically designed
for this purpose.
• Refuel outdoors only and do not smoke while
refuelling.
• If fuel is spilled, do not attempt to start the
engine but move the machine away from the
area of spillage and avoid creating any
source of ignition until fuel vapours have
dissipated.
• Allow the engine to cool before storing in any
enclosure.
• Never store the equipment with fuel in the
tank inside a building where fumes may
reach an open flame or spark.
• If the fuel tank has to be drained, this should
be done outdoors.
• Do not spill fuel onto hot components.
• When servicing batteries, DO NOT SMOKE,
and keep naked lights away.
• Do not place any metal objects across the
terminals.

GB-6
JACOBSEN 405 Series: CH
MAINTENANCE AND PARTS MANUAL
Hydraulic Fluid escaping under pressure
can penetrate skin and do serious
damage. Immediate medical assistance
must be sought.
WARNING
Batteries produce explosive gases and
contain corrosive acid and supply levels
of electrical current high enough to cause
burns.
WARNING
DO NOT USE ON SLOPES GREATER THAN 15°
WARNING
3 SAFETY INSTRUCTIONS
DANGER - Indicates an imminently hazardous
situation which, if not avoided, WILL result in
death or serious injury.
WARNING - Indicates a potentially hazardous
situation which, if not avoided, COULD result
in death or serious injury.
CAUTION - Indicates a potentially hazardous
situation which, if not avoided, MAY result in
minor or moderate injury and property
damage. It may also be used to alert against
unsafe practices.
IMPORTANT: Transport speed is for highway
use only. Never select transport speed
on grass areas or uneven or unsurfaced
roads or tracks.
The operating instruction for the Cutting Units are
contained in a separate Publication.
CaliforniaProposition65
Engine Exhaust, some of its constituents,
and certain vehicle components contain or
emit chemicals known to the state of
California to cause cancer and birth defects or
otherreproductive harm
WARNING
Before releasing transport latches it is
important that all cutting units are fully raised.
1. Park the machine on level ground.
2. With the engine running at operating
speed raise the cutting units to their
maximum position by operating lift
levers whilst seated in the driving
position.
3. Disengage drives, stop the engine and
make sure all moving parts are
stationary. Apply brakes and remove
the starter key.
4. transport latches can now be released.
WARNING

GB-7
JACOBSEN 405 Series: CH
MAINTENANCE AND PARTS MANUAL
4 SPECIFICATIONS
4.1 ENGINE SPECIFICATION
TYPE: Kubota 34.7KW (46.5HP) @
3000 RPM, 4 cylinder (in line)
Turbo charged Diesel engine, 4
stroke, water cooled, 1498cc
(91.44 cu.in) with 12V electric
start.
Model: V1505-TE
Maximum Speed: 3000 ± 50 RPM (No load)
IdleSpeed: 1500 RPM
Oil Sump Capacity:6.4 litres (11.26 Imp.pints)
Fuel: No. 2-D Diesel fuel (ASTM D975)
4.2 MACHINE SPECIFICATION
Frame construction:Heavy duty formed steel chassis
with box section frame rails.
Cuttingunitdrive: Fixed displacement hydraulic
motors directly coupled to
cutting unit.
Transmission: Full time 4-wheel drive. Direct
coupledvariabledisplacement
pump to direct coupled 29 cu in
front, 21 cu in rear wheel motors.
Speeds:
Cutting: 0 - 12km/h (0 - 7.5 mph)
FORWARD
Transport: 0 - 14km/h (0 - 8.7mph)
FORWARD
Reverse: 0 - 6.4km/h (0 -4 mph)
Steering: Hydrostatic power steering, with
adjustable tilt steering wheel.
Tyres:
Front - Front - 26.5 x 14.00 - 12 4 ply
ratingturf
Rear- Rear- 20 x 10.00 - 8 4 ply rating
turf
Pressures: All tyres 14p.s.i. (1 kg/cm2 )
Groundpressure: 14p.s.i. (1 kg/cm2 )
Brakes: Hydrostatic braking with
mechanical type band parking
brakes, 260mm x 45mm
(10.25in x 1.75in) on front
wheels.
FuelTank
Capacity: 45.4 litres
HydraulicTank
Capacity: 37.8 litres
Battery: Exide 093 (SAE 500)
4.3 DIMENSIONS
Width of cut: 4.0 metres (158in)
Overallwidth: 4.31 metres(170in)
Overallwidth: 2.52 metres (99.2in)
(transport)
Overallheight: 1.6 metres (63in)
Overalllength: 2.75metres (113.4in)
Overallweightof
machine: 1860kg(4100lb)
4.4 VIBRATION LEVEL
The machine was tested for whole body and hand/
arm vibration levels. The operator was seated in the
normal operating postion with both hands on the
steering mechanism. The engine was running and
the cutting device was rotating with the machine
stationary.
Standard ISO 5349: 1986 Mechanical vibration.
Guidelines for the measurement and the
assessment of human exposure to hand-
transmittedvibration.
Standard ISO 2631-1: 1985 Evaluation of human
exposure to whole body vibration -- Part 1:
Generalrequirements.
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4.5 SLOPES
DO NOT USE ON SLOPES GREATER THAN 15°
The slope 15° was calculated using static stability
measurements according to the requirements of
EN 836.
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GB-8
JACOBSEN 405 Series: CH
MAINTENANCE AND PARTS MANUAL
4 SPECIFICATIONS
4.9 TORQUES
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2/17.335.197.89521251
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9299632844
4.6 RECOMMENDED LUBRICANTS
Engine oil: Should be to MIL-L-2104C or to
A.P.I. Classification SE/SF/SG
grades.[10W-30]
Hydraulic Oil: To A.P.I. Classification CE/SF
grades
SAE 10W-30
Grease: Shell Darina R2, or equivilant.
4.7 CUTTINGPERFORMANCE
46 cuts per meter at 12 km/hr with 7-knife cutting
head units.
72 cuts per meter at 12 km/hr with 11-knife cutting
head units.
4.8 CUTTINGPERFORMANCE (AREA)
4.32 hectares/hr. at 12 km/hr. (10.67 acres/hr at
7.5 mph)
10% allowance is included for normal overlaps and
turning at the end of each cut.

GB-9
JACOBSEN 405 Series: CH
MAINTENANCE AND PARTS MANUAL
LUBRICATION AND MAINTENANCE CHART
5 LUBRICATION AND MAINTENANCE
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GB-10
JACOBSEN 405 Series: CH
MAINTENANCE AND PARTS MANUAL
Fig.3
LUBRICATION
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zLubricate every 40 working hours at arrows
(except lubricate all reel fittings daily).
zz
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zCoupling between reel and hydraulic motor
should be half full of non-tracking grease.
5 LUBRICATION AND MAINTENANCE

GB-11
JACOBSEN 405 Series: CH
MAINTENANCE AND PARTS MANUAL
5 LUBRICATION AND MAINTENANCE
5.1 ENGINE: First 50 working hours and
every 100 working hours.
Change Engine Oil.
(a) Warm up the engine first and then shut it
off. Remove oil drain plug from the bottom
of the crankcase and wipe it off.
(b) Replace the drain plug and fill engine with
6.4 litres of oil(with filter).
Fig.1 A Oil Fill, B DIPSTICK
Change Engine Oil Filter (A(Fig.2))
(a) Removesingle-unitcartridge(A)
(b) Clean area on crankcase.
(c) Apply thin coat of oil to cartridge gasket
beforeinstalling.
(d) Tighten filter by hand only.
(e) Check for oil leaks around the cartridge
gasket after engine is started.
Fig.1
Fig.2
5.2 MACHINE: Lubricate the following
points. Weekly or every 40 working
hours.
1. Lubricate the following with Shell Darina R2
grease.(Fig.3)
(a) Lift arm pivots.
(b) Rear Axle centre pivot.
(c) Steeringrams-innerpivots.
(d) Steering ram rod end.
(e) Steering Track Rod, Rod End.
(f) Cutter deck, roller ends.
(g) Cutter deck, wheels.
(h) Lift arm yoke pivots.
LUBRICATION

GB-12
JACOBSEN 405 Series: CH
MAINTENANCE AND PARTS MANUAL
5 LUBRICATION AND MAINTENANCE
5.3 MACHINE: Every 600 Working Hours.
Change Hydraulic Oil
1. Remove drain plug from bottom of
Hydraulic tank and wipe off plug. (A(Fig.4))
2. Allow tank to drain and replace plug.
3. Refill tank with approx 38 litres of SAE
10W-30 Oil through one of the brass
plugs.(B(Fig.5))
4. Hydraulic Oil should be filled to half way
up the sight tube. (A(Fig.5)).
IMPORTANT-Whenevertheclosedloop
transmission circuit has been broken into,
it is essential that the circuit is flushed
prior to use. Absolute cleanliness must
be observed when filling the hydraulic tank.
Oil must be filtered through a 25micron
filter before entering the hydraulic tank.
Change Hydraulic Oil Filter (A)(Fig.6))
1. Wipe filter canister and housing to remove
any dirt present.
2. Place a suitable drip tray under the filter.
3. Unscrew filter and dispose of safely.
4. Replace with new filter canister.
5. Coat the top outside lip of the filter
canister with a thin film of oil, fill filter with
clean hydraulic fluid and refit the filter
canister.
6. Filter should be replaced before refilling
hydraulic tank.
Fig4
Fig.5
Fig.6
LUBRICATION

GB-13
JACOBSEN 405 Series: CH
MAINTENANCE AND PARTS MANUAL
5 LUBRICATION AND MAINTENANCE
5.4 HYDRAULIC TEST PORTS
If any problems are experienced with the hydraulic
system service ports are provided to enable
pressures to be checked.
All tests, unless stated otherwise, should be carried
out with the hydraulic oil at normal working
temperature.
TEST PORTS (Fig.7,8,9):
1. Deck drive pressure: 207 bar (3000 psi).
(A(Fig.7))
2. Four wheel drive pressure: 207 bar (3000
psi). (A/B(Fig.8)).
3. Lift and power steering pressure: 83 bar
(1200psi).(A(Fig.9)).
NOTE: Any servicing of the hydraulic system
must be carried out by trained service
personnel.
Fig.7
Fig.8
Fig.9
LUBRICATION

GB-14
JACOBSEN 405 Series: CH
MAINTENANCE AND PARTS MANUAL
5 LUBRICATION AND MAINTENANCE
MAINTENANCE
5.5 ENGINE MAINTENANCE: Every 100 hrs
Fuel System:
Use Diesel fuel No.2-D (ASTM D975)
Seeenginemanufacturer'smanual for additional
information.
Water Separator - If water is not removed from the
fuel, extensive damage can be done to the
fuel injection system.
1. With engine off, open vent (A) at top of
waterseparator.
2. Open drain valve (B) at bottom of water
seperator to allow any water to drain out.
3. If water is present, it will drain first. When
fuel emerges from the valve (B), close the
valve. Close the vent (A).
NOTE: Failure to drain water reduces fuel filter
efficiency.
Bleeding air from fuel system (Fig.11)
1. Turn the ignition switch to the ON position
(don't start engine).
2. Open air vent (A) on side of injection pump
to allow air to escape.
3. Retightenair vent.
4. Turn ignition to OFF.
5.6 ENGINEMAINTENANCE: Every 400 hrs
Replace In-line fuel (A) (Fig.12)
Cleaning the air filter
Remove loose dirt from element with compressed air
working from the clean to dirty side, using
compressed air max 6 bar , with nozzle 5cm from
element.
Change air filter (Or every 6 cleanings) (Fig.13)
1. Raisebonnet.
2. Remove end cap of air filter cartridge.
3. Remove accumulated dust or dirt.
4. Remove filter element (A) (pull straight out
firmly)
5. install new filter element (press firmly
againstrearshoulder)
6. Replace end cap and fasten with clips
NOTE: Extensive damage to engine can result
from an inadequate air supply.
Fig.12
Fig.10
Fig.11

GB-15
JACOBSEN 405 Series: CH
MAINTENANCE AND PARTS MANUAL
5 LUBRICATION AND MAINTENANCE
MAINTENANCE
bearing seals and cause premature bearing failure.
Storage
• Store petrol or diesel fuel in an approved
container in a cool dry place.
• Keep the machine and fuel containers in a
locked storage place to prevent tampering
and to keep children from playing with
them.
• Do not store fuel or petrol/diesel fuel
powered equipment in any closed area
where heating appliances, pilot lights or
any sort of open flame is present.
• Before storing, allow the engine to cool,
and drain fuel completely from fuel tanks
andcontainers.
• Maximum safety and best mowing results
can only be expected if the mower is
maintainedandoperatedproperly.
5.7 MACHINEMAINTENANCE
Battery.
Keep fluid levels above battery plates.
OtherRegularService.
• Verify proper operation of safety interlock
switches (Neutral switch, Seat switch,
etc.)
• Ensure nuts and bolts remain tight.
• Keep tyre pressure at 1kg/cm2(14psi).
• Followtheengine manufacturer’s
maintenancerecommendations.
• If a label becomes worn or removed, see
the LABELS section of this manual or the
tractor Parts Manual for replacement
information.
NOTE: When washing machine with pressure spray
washers or steam cleaners, avoid washing bearing
areas because cleaning solutions might penetrate
5.6 ENGINE MAINTENANCE: Every 400 hrs
Changing fuel filter (Fig.14)
1. Unscrew filter (A) from filter head.
2. Removewater (B)separator from filterand
discard filter.
3. Fit water separator to new filter and refit
filter to head.
4. Bleed air from system as describe in
section 5.5.
Wear eye protection when servicing battery.
WARNING
Battery posts, terminals and related
accessories contain lead and lead
compounds.
WASH HANDS AFTER HANDLING
WARNING
Fig.14
Fig.13

GB-16
JACOBSEN 405 Series: CH
MAINTENANCE AND PARTS MANUAL
5 LUBRICATION AND MAINTENANCE
MAINTENANCE
5.8 END OF SEASON or when required
Fig.17
Fig.15
Fig.16
Change Coolant.
1. Completely drain the cooling water from
the radiator and flush the cooling system
withflushingdetergent.
2. Check for leaks or loose connections at
the radiator, cylinder head gasket, etc.
3. Mix antifreeze coolant and water at the
specified ratio before pouring into the
engine.
Note: When topping up the cooling system fill
with 50/50 solution.
Change Hydraulic Oil
1. Remove drain plug from bottom of
Hydraulic tank and wipe off plug.
(A(Fig.15))
2. Allow tank to drain and replace plug.
3. Refill tank with approx 38 litres of SAE
10W-30 Oil through one of the brass
plugs.(B(Fig.16))
4. Hydraulic Oil should be filled to half way
up the sight tube. (A(Fig.16)).
IMPORTANT-Whenevertheclosedloop
transmission circuit has been broken into,
it is essential that the circuit is flushed
prior to use. Absolute cleanliness must
be observed when filling the hydraulic tank.
Oil must be filtered through a 25micron
filter before entering the hydraulic tank.
Change Hydraulic Oil Filter (A)(Fig.17))
1. Wipe filter canister and housing to remove
any dirt present.
2. Place a suitable drip tray under the filter.
3. Unscrew filter and dispose of safely.
4. Replace with new filter canister.
5. Coat the top outside lip of the filter
canister with a thin film of oil, fill filter with
clean hydraulic fluid and refit the filter
canister.
6. Filter should be replaced before refilling
hydraulic tank.

GB-17
JACOBSEN 405 Series: CH
MAINTENANCE AND PARTS MANUAL
ADJUSTMENTS
6.2 REAR WHEEL TOE-IN
The rear wheels should toe in 3.2mm(1/8") from the
front to the back of the wheel. (Fig.18)
1. Loosen locknuts D at rosejoints inside
each of the rear wheels.
2. For each wheel, rotate tie rod C until the
toe-in is correct.
3. Tighten locknuts D.
6.4 ALTERNATOR
The fan belt is adjusted so that it can be deflected
5mm (0.2in) with a force of 5 kg (11 lbs) applied
midway between the crankshaft and alternator
pulley. (Fig.19) To adjust:
1. Loosen alternator bolts A.
2. Move the alternator to tighten or loosen fan
belt.
3. Tighten bolts A.
6.1 SPEED LIMITER
The transport and mow speeds are factory set and
should not need altering.
NOTE: Textron Turf Care cannot be held responsible
for loss of performance or machine damage if these
speeds are adjusted outside the speeds shown in the
machinespecification.
6.3 STEERING SHAFT
Casting B should just contact pin A on both sides.
(Fig.18)
1. Loosen nut F.
2. Verify steering balance by rotating steering
shaft G in its cylinder to produce full
steering right and left.
3. Tighten nut F.
Fig.18
Fig.19
6 ADJUTMENTS

GB-18
JACOBSEN 405 Series: CH
MAINTENANCE AND PARTS MANUAL
ADJUSTMENTS
6.5 STANDARD FOOT BRAKE & BRAKE
BANDS
Adjust so that both brakes lock evenly when the
parking brake foot pedal is depressed. Loosen nuts
A and turn nuts B on the two cables (Fig.20). Also,
adjust nuts A (Fig.21) for each wheel so that neither
brake band drags when the parking brake is
disengaged.
Fig.20
Fig.21
6 ADJUTMENTS