Jacobsen ransomes frontline 930 User manual

RJ 100 / 082002
WARNHINWEIS:WenndieseMaschinenichtordnungsgemäß
verwendet wird, können ernsthafte Verletzungen verursacht
werden. Personen, die diese Maschine verwenden und
warten, müssen in ihrer richtigen Verwendung ausgebildet
sein, auf die Gefahren aufmerksam gemacht worden sein
und die Anleitung ganz gelesen haben, bevor sie versuchen,
die Maschine aufzustellen, zu bedienen, einzustellen oder
zu warten.
WAARSCHUWING: Bij verkeerd gebruik kan deze machine
ernstiglichamelijkletselveroorzaken.Degenendiedemachine
gebruiken en onderhouden moeten worden getraind in het
juiste gebruik ervan, worden gewaarschuwd voor de
gevaren ervan en behoren de volledige handleiding
aandachtig te lezen alvorens de machine bedrijfs-klaar te
maken, te bedienen, af te stellen en/of te onderhouden.
AVERTISSEMENT : Risque de blessures graves en cas
d’utilisation incorrecte de la machine. Les opérateurs et le
personnel d’entretien doivent être formés et conscients des
dangers encourus. Ils doivent lire avec attention le manuel
avant d’essayer de monter, d’utiliser, de régler ou maintenir la
machine.
WARNING:If incorrectly usedthis machine cancause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
AVVERTENZA: Questa macchina può causare gravi infortuni
se viene utilizzata in modo errato. Prima di accingersi ad
approntare,usare,metterea punto o eseguire lamanutenzione
di questa macchina, coloro che la utilizzano ed i responsabili
della manutenzionedevonoessere addestrati all’impiego della
macchina, devono essere informati dei pericoli, e devono
leggere l’intero manuale.
24598G (rev.0)
Parts and Maintenance Manual
Nomenclature Des Pieces De Rechange
& Manuel De Maintenance
Onderhouds - En Onderdelenhandleiding
Wartungsanleitung Und Stückliste
Manuale Per La Manutenzione E Dei Ricambi
Frontline 960
Series: LQ
EngineType:Perkins 404C-22T
Product Codes: LHAM001

©2002, Ransomes Jacobsen Limited. All Rights Reserved

GB-1
FRONTLINE 960 Series: LQ
MAINTENANCE AND PARTS MANUAL
GB
1 CONTENTS
1 CONTENTS
2 INTRODUCTION
2.1 PRODUCT IDENTIFICATION......................................................................................... 2
2.2 SPARES STOCKING GUIDE ......................................................................................... 2
2.3 HOW TO USE THE PARTS MANUAL .......................................................................... 3
3 SAFETY INSTRUCTIONS
3.1 OPERATING INSTRUCTIONS....................................................................................... 4
3.2 SAFETY SIGNS.............................................................................................................. 4
3.3 STARTING THE ENGINE ............................................................................................... 4
3.4 DRIVING THE MACHINE ............................................................................................... 4
3.5 TRANSPORTING ........................................................................................................... 4
3.6 LEAVING THE DRIVING POSITION ............................................................................. 5
3.7 SLOPES ......................................................................................................................... 5
3.8 BLOCKED CUTTING CYLINDERS ................................................................................ 5
3.9 ADJUSTMENTS, LUBRICATION AND MAINTENANCE ............................................ 5/6
4 SPECIFICATION
4.1 ENGINE SPECIFICATION.............................................................................................. 7
4.2 MACHINE SPECIFICATION........................................................................................... 7
4.3 DIMENSIONS ................................................................................................................. 7
4.4 VIBRATION LEVEL ........................................................................................................ 7
4.5 SLOPES ......................................................................................................................... 7
4.6 RECOMMENDED LUBRICANTS ................................................................................... 8
4.7 CUTTING PERFORMANCE (AREA) .............................................................................. 8
4.8 TORQUES....................................................................................................................... 8
5 LUBRICATION AND MAINTENANCE
LUBRICATION AND MAINTENANCE CHARTS ........................................................ 9/10
5.1 ENGINE: FIRST 50 WORKING HOURS AND EVERY 250 WORKING HOURS ........ 11
5.2 MACHINE: LUBRICATE THE FOLLOWING POINTS WITH SHELL
DARINA R2 GREASE WEEKLY (EVERY 40 WORKING HOURS):............................. 11
5.3 MACHINE: EVERY 400 WORKING HOURS ................................................................ 12
5.4 HYDRAULIC TEST PORTS ..........................................................................................13
5.5 ENGINE MAINTENANCE: EVERY 250 HRS ................................................................ 14
5.6 ENGINE MAINTENANCE: EVERY 400 HRS ................................................................ 15
5.7 MACHINE MAINTENANCE ........................................................................................... 15
5.8 END OF SEASON SERVICING .................................................................................... 16
6 ADJUSTMENTS
6.1 SPEED LIMITER ........................................................................................................... 17
6.2 REAR WHEEL TOE-IN .................................................................................................. 17
6.3 ALTERNATOR ............................................................................................................... 17
7 CUTTER DECK ADJUSTMENTS
7.1 CUTTER DECK TENSION............................................................................................. 18
7.2 BLADE SHARPENING & REMOVAL ........................................................................... 19
8 TROUBLESHOOTING
8.1 GENERAL ...................................................................................................................... 19
9 SCHEMATICS
9.1 HYDRAULIC CIRCUIT................................................................................................... 20
9.2 ELECTRICAL CIRCUIT INSTRUMENT ........................................................................ 21
9.3 ELECTRICALCIRCUIT MAIN........................................................................................ 22
9.4 ELECTRICAL FUSES/RELAYS ................................................................................. 23/24
PARTS LIST ............................................................................................................ PARTS-1

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FRONTLINE 960 Series: LQ
MAINTENANCE AND PARTS MANUAL
2 INTRODUCTION
2.2 SPARESSTOCKINGGUIDE
Tokeep yourequipment fullyoperational andproductive,Ransomes suggestsyou maintaina stockof themore
commonlyused maintenanceitems. We haveincluded partnumbers for theadditional supportmaterials and
trainingaids.
2.1 PRODUCT IDENTIFICATION
straPecivreS
oNtraPnoitpircseD.oNtraPnoitpircseD
retliFliOenignE520871)noitcuS(retliFciluardyH
71006562retliFleuFenignE6086214pmuPleuFcirtcelE
4403214tnemelErenaelCriA2811005retliFleuFenil-nI
026980800)egrahC(retliFciluardyH
lairetaMtroppuSecivreS
oNtraPnoitpircseD.oNtraPnoitpircseD
launaMstraPenignEG89542 ecnanetniaMenihcaM launaMstraPdna
srotarepOenignE launaM G79542 dnaytefaSenihcaM launaMsrotarepO
ecivreSenignE launaM -ecivreSenihcaM launaM
A MachineName
B SerialNumber
C YearofManufacture
D MachineWeight
E EnginePower
AB
C
DE

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FRONTLINE 960 Series: LQ
MAINTENANCE AND PARTS MANUAL
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2 INTRODUCTION
2.3 HOWTO USETHEPARTSMANUAL
ITEMNUMBER
Each part which is identified in the illustrations has an item number. Parts which do not have an item number
may not be readily identified in the illustration but are usually closely associated with the immediately adjacent
part.
ASSEMBLIES
A complete assembly, e.g. a wheel motor or hydraulic motor or roll assembly, is listed as a complete item with
subsequentindividualcomponentslistedseparately.
The assembly is listed under it's part number with component parts being listed offset to the right, e.g:-
ITEM RANSOMES DESCRIPTION QTY REMARKS
PARTNO.
4295 MBG2504 BRACKET 1
4296 MBG3848 LATCH 2
4298 450865 SCREW, M8 x 20, SCKT CSK HD 2
4300 450378 NUT,M8NYLOC 2
4301 Wl001 Set Of Wheels 1
4301.1 008162130 • Wheel & Hub Assy 1 (Rear)
4301.2 008170390 • • Tyre 1
4301.3 008161830 • • Rim 1
4301.4 008169140 • • Hub Assy. 1
4301.5 008169150 • • Cap 1
4301.6 002993010 • • Lubricator 1
4301.7 008161990 • Wheel & Tyre 2 (Front)
4301.8 008170780 • • Tyre 2
It may not be possible to illustrate every item. With certain items purchased from outside suppliers some
componentparts maynot be availablefrom Ransomesand may needto bespecially orderedfromthe supplier.
QUANTITIES
Quantitiesshown arefor oneassembly orsub-assembly.
USING THE PARTS LIST
Determine the function and application of the part required. Turn to the main index page and select the
appropriate section. Locate the part on the illustration and parts list and read off the quantity from the
appropriateMODELcolumn.
NUMERICALINDEX
This is a summary of all part numbers used in the manual arranged in numerical sequence and showing the
pageanditemnumberunderwhichthepartsappear.
ORDERINGOFSPAREPARTS
When ordering replacement parts, it is most important to quote the SERIAL NUMBER of the machine, PART
NUMBER,DESCRIPTIONandQUANTITYrequired.
Spare Parts can also be ordered direct from the TEXTRON DIRECT web site at www.textrondirect.com
Anyarbitrary modificationscarried outon thismachine mayrelieve themanufacturer of liability for anyresulting
damageorinjury.
ABBREVIATIONS
N/A NotAvailable
AR AsRequired

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FRONTLINE 960 Series: LQ
MAINTENANCE AND PARTS MANUAL
3 SAFETY INSTRUCTIONS
This safety symbol indicates important safety
messages in this manual. When you see this
symbol, be alert to the possibility of injury, carefully
read the message that follows, and inform other
operators.
3.1 OPERATING INSTRUCTIONS
• Ensure that the instructions in this book
are read and fully understood.
• No person should be allowed to operate
this machine unless they are fully
acquainted with all the controls and the
safety procedures.
• Never allow children or people unfamiliar
with these instructions to usethis
machine. Local regulations may restrict
the age of the operator.
3.2 SAFETY SIGNS
• It is essential all safety labels are kept
legible, if they are missing or illegible they
must be replaced. If any part of the
machine is replaced and it originally
carried a safety label, a new label must be
affixed to the replacement part. New
safety labels are obtainable from
Ransomes dealers.
3.3 STARTING THE ENGINE
• Before starting the engine check that the
brakes are applied, drives are in neutral,
guards are in position and intact, and
bystanders are clear of the machine.
• Do not run the engine in a building without
adequateventilation.
3.4 DRIVING THE MACHINE
• Before moving the machine, check to
ensure that all parts are in good working
order, paying particular attention to
brakes, tyres, steering and the security of
cutting blades.
• Replace faulty silencers, mow only in
daylight or good artificial light
• Always observe the Highway Code both
on and off the roads. Keep alert and
aware at all times. Watch out for traffic
when crossing or near roadways.
• Stop the blades rotating before crossing
surfaces other than grass.
• Remember that some people are deaf
or blind and that children and animals
can be unpredictable.
• Keep travelling speeds low enough for
an emergency stop to be effective and
safe at all times, in any conditions.
• Remove or avoid obstructions in the
area to be cut, thus reducing the
possibility of injury to yourself and/or
bystanders.
• When reversing, take special care to
ensure that the area behind is clear of
obstructions and/or bystanders. DO
NOT carry passengers.
• Keep in mind that the operator or user is
responsible for accidents or hazards
occurring to other people or their
property.
• When the machine is to be parked,
stored or left unattended, lower the
cutting means unless the transport
locks are being used.
• While mowing, always wear substantial
footwear and long trousers. Do not
operate the equipment when barefoot or
wearing open sandals.
• Check the grass catcher frequently for
wear or deterioration. After striking a
foreignobject. Inspect thelawnmower
for damage and make repairs before
restarting and operating the equipment.
• If the machine starts to vibrate
abnormally, check immediately.
3.5 TRANSPORTING
• Ensure that the cutting units are
securely fastened in the transport
position. Do not transport with cutting
mechanism rotating.
• Drive the machine with due
consideration of road and surface
conditions, inclines and local
undulations.
• Sudden decelerating or braking can
cause the rear wheels to lift.
• Remember that the stability of the rear
of the machine is reduced as the fuel is
used.

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FRONTLINE 960 Series: LQ
MAINTENANCE AND PARTS MANUAL
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3 SAFETY INSTRUCTIONS
3.6 LEAVING THE DRIVING POSITION
• Park the machine on level ground.
• Before leaving the driving position, stop
the engine and make sure all moving
parts are stationary. Apply brakes and
disengage all drives. Remove the starter
key.
3.7 SLOPES
TAKE EXTRA CARE WHEN WORKING ON
SLOPES
• Local undulations and sinkage will change
the general slope. Avoid ground
conditions which can cause the machine
to slide.
• Keep machine speeds low on slopes and
during tight turns.
• Sudden decelerating or braking can
cause the rear wheels to lift. Remember
there is no such thing as a “safe” slope.
• Travel on grass slopes requires particular
care.
DONOTUSEONSLOPESGREATERTHAN15°
IMPORTANT: When working on any slope set the
weight transfer, if fitted to its maximum (+) setting.
3.8 BLOCKED CUTTING CYLINDERS
• Stop the engine and make sure all moving
parts are stationary.
• Apply brakes and disengage all drives.
• Release blockages with care. Keep all parts
of the body away from the cutting edge.
Beware of energy in the drive which can
cause rotation when the blockage is
released.
• Keep other people away from the cutting
units as rotation of one cylinder can cause
the others to rotate.
3.9 ADJUSTMENTS, LUBRICATION AND
MAINTENANCE
• Stop the engine and make sure all moving
parts are stationary.
• Apply brakes and disengage all drives.
• Read all the appropriate servicing
instructions.
• Use only the replacement parts supplied by
the original manufacturer.
• When adjusting the cutting cylinders take
care not to get hands and feet trapped when
rotatingcylinders.
• Make sure that other people are not touching
any cutting units, as rotation of one cylinder
can cause the others to rotate.
• Toreducethefirehazard, keep theengine,
silencer and battery compartments free of
grass, leaves or excessive grease.
• Replace worn or damaged parts for safety.
• When working underneath lifted parts or
machines, make sure adequate support Is
provided.
• Do not dismantle the machine without
releasing or restraining forces which can
cause parts to move suddenly.
• Do not alter engine speed above maximum
quoted in Engine Specification. Do not
change the engine governor settings or
overspeed the engine. Operating the engine
at excessive speed may increase the hazard
of personal injury.
• When refuelling, STOP THE ENGINE, DO
NOT SMOKE. Add fuel before starting the
engine, never add fuel while the engine is
running.
• Use a funnel when pouring fuel from a can
into the tank.
• Do not fill the fuel tank beyond the bottom of
the filler neck.
• Replace all fuel tank and container caps
securely.
• Store fuel in containers specifically designed
for this purpose.
• Refuel outdoors only and do not smoke while
refuelling.
• If fuel is spilled, do not attempt to start the
engine but move the machine away from the
area of spillage and avoid creating any
source of ignition until fuel vapours have
dissipated.
• Allow the engine to cool before storing in any
enclosure.
• Never store the equipment with fuel in the
tank inside a building where fumes may
reach an open flame or spark.
• If the fuel tank has to be drained, this should
be done outdoors.
• Do not spill fuel onto hot components.
• When servicing batteries, DO NOT SMOKE,
and keep naked lights away.
• Do not place any metal objects across the
terminals.

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FRONTLINE 960 Series: LQ
MAINTENANCE AND PARTS MANUAL
Hydraulic Fluid escaping under pressure
can penetrate skin and do serious
damage. Immediate medical assistance
must be sought.
WARNING
Batteries produce explosive gases and
contain corrosive acid and supply levels
of electrical current high enough to cause
burns.
WARNING
DO NOT USE ON SLOPES GREATER THAN 15°
WARNING
3 SAFETY INSTRUCTIONS
DANGER - Indicates an imminently hazardous
situation which, if not avoided, WILL result in
death or serious injury.
WARNING - Indicates a potentially hazardous
situation which, if not avoided, COULD result
in death or serious injury.
CAUTION - Indicates a potentially hazardous
situation which, if not avoided, MAY result in
minor or moderate injury and property
damage. It may also be used to alert against
unsafe practices.
IMPORTANT: Transport speed is for highway
use only. Never select transport speed
on grass areas or uneven or unsurfaced
roadsortracks.
TheoperatinginstructionfortheCuttingUnitsare
containedin aseparatePublication.
CaliforniaProposition65
Engine Exhaust, some of its constituents,
andcertainvehiclecomponentscontainor
emit chemicals known to the state of
Californiato causecancerand birthdefects or
otherreproductiveharm
WARNING
Before releasing transport latches it is
important that all cutting units are fully raised.
1. Parkthemachineonlevelground.
2. Withtheenginerunningatoperating
speed raise the cutting units to their
maximum position by operating lift
leverswhilstseatedinthedriving
position.
3. Disengagedrives,stoptheengineand
makesureall movingpartsare
stationary.Applybrakesandremove
the starter key.
4. transportlatchescan nowbereleased.
WARNING

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FRONTLINE 960 Series: LQ
MAINTENANCE AND PARTS MANUAL
GB
4 SPECIFICATIONS
4.1 ENGINESPECIFICATION
TYPE: Perkins 45KW (60HP) @ 2800
RPM, 4 cylinder (in line) vertical
Diesel engine, 4 stroke, water
cooled,2200cc(135.2cu.in)
with 12V electric start.
Model: 404C-22T
MaximumSpeed: 3000±25 RPM(Noload)
IdleSpeed: 1250±50 RPM
OilSump Capacity:10.6litres (18.65Imp.pints)
Fuel: No.2-DDieselfuel(ASTMD975)
4.2 MACHINESPECIFICATION
Frameconstruction:Heavydutyformedsteelchassis
with box section frame rails.
Cuttingunitdrive: Fixeddisplacementhydraulic
motors coupled to cutting means
throughdrivebelt.
Transmission: Fulltime4-wheel drive. Direct
coupledvariabledisplacement
pump to direct coupled 280cc
(17.1 cu in) front, 237cc (14.5 cu
in)rearwheelmotors.
Speeds:
Cutting: 0 - 12km/h (0 - 7.5 mph)
FORWARD
Transport: 0 - 22km/h (0 - 13.7mph)
FORWARD
Reverse: 0 - 12km/h (0 - 7.5 mph)
Steering: Hydrostaticpowersteering,with
adjustabletiltsteering wheel.
Tyres:
Front- Front - 24 x 13 - 12 4 ply rating
turf
Rear- Rear- 20 x 10.00 - 8 6 ply rating
turf
Pressures: Front tyres20 p.s.i. (1.4 kg/cm2 )
Rear tyres14 p.s.i. (1 kg/cm2 )
Groundpressure: 14p.s.i. (1 kg/cm2 )
Brakes, Service: Positivehydrostaticbraking.
Parking: Fail safe, Oil immersed wet disc
brakes.
FuelTank
Capacity: 45.4 litres (10 Imp. galls) 12 US
galls
HydraulicTank
Capacity: 18.8 litres (4.14 Imp. galls) 5 US
galls
Battery: Exide065
4.3 DIMENSIONS
Width of cut:
9'8"Model 2.95metres(116in)
10'7"Model 3.23metres(127in)
Overallwidth: metres(in)
Overallwidth: 1.55metres(61in)
(transport)
Overallheight: 1.35metres(53in)
Overalllength: 3.1metres(122in)
Overallweightof
machine:
9'8"Model 1554 kg (3426 lb)
10'7"Model 1577kg(3476lb)
4.4 VIBRATIONLEVEL
Themachinewastested forwholebodyandhand/
armvibrationlevels. Theoperatorwasseatedinthe
normaloperatingpostion withbothhandson the
steeringmechanism. Theenginewasrunningand
the cutting device was rotating with the machine
stationary.
StandardISO 5349: 1986Mechanicalvibration.
Guidelinesforthemeasurementandthe
069ENILTNORF QLseireS noitareleccAmrA/dnaH level
HRroHLxaM
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qeAXqeAYqeAZ
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eulaVtnanimoD46.0
assessmentofhumanexposuretohand-transmitted
vibration.
StandardISO2631-1:1985Evaluationofhuman
ENILTNORF 069 QLseireS ydoBelohW noitareleccA level
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xyzxyz
naeM60.050.081.050.050.020.0
exposuretowholebodyvibration--Part1:General
requirements.
4.5 SLOPES
DONOTUSEONSLOPESGREATERTHAN15°
The slope 15° was calculated using static stability
measurementsaccordingtotherequirementsof
EN836.

GB-8
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FRONTLINE 960 Series: LQ
MAINTENANCE AND PARTS MANUAL
4 SPECIFICATIONS
4.8 TORQUES
SDAERHTCIRTEMHCTIPESROC
aiD )mm( EDARG 6.4 EDARG 8.4 EDARG 8.8 EDARG 9.01 EDARG 9.21
)mN()mN()mN()mN()mN(
656 217112
81151032415
0122039548001
219325401641571
412628561232872
6169921752263434
02881152205607748
226521433860692511
4252343486802214641
72674536962158712412
03646268327142428092
332287901391248031073
6392116051210353242805
SDAERHTCIRTEMHCTIPENIF
aiD )mm( EDARG 6.4 EDARG 8.4 EDARG 8.8 EDARG 9.01 EDARG 9.21
)mN()mN()mN()mN()mN(
600000
82161235445
0142133688601
212475311951191
417609971252203
61301731472583264
02902972755387049
2218257305755016621
4245327444972313951
72415686173182914132
03517459809138629123
334696821275261630434
6369114951981348441835
SDAERHTCNU
)ni(aiD EDARG AEDARG SEDARG TEDARG VEDARG X
)tf.fbl()tf.fbl()tf.fbl()tf.fbl()tf.fbl(
4/14.32.99.96.212.51
61/579.814.028.523.13
8/33.215.331.638.545.55
61/77.915.358.752.377.88
2/11.036.1888211531
61/93.34711721161591
8/58.95261571222962
4/3601882013493774
8/7171464005536967
16525969470592511
8/11363489260174312361
4/111157831794199810032
8/310760281369109427103
2/119884142506230332004
SDAERHTFNU
)ni(aiD EDARG AEDARG SEDARG TEDARG VEDARG X
)tf.fbl()tf.fbl()tf.fbl()tf.fbl()tf.fbl(
4/18.34.013.113.413.71
61/57.78.025.225.825.43
8/39.317.737.046.155.26
61/79.125.952.464.186.89
2/17.335.197.89521251
61/92.84131141971712
8/54.76381791052303
4/3811913443734925
8/7881905055796548
197275771863015521
8/115049901681140513281
4/113659251056139025352
8/319571602422212828143
2/116993072719299632844
4.6 RECOMMENDEDLUBRICANTS
Engineoil: ShouldbetoMIL-L-2104Corto
A.P.I. Classification SE/SF/SG
grades.[10W-30]
HydraulicOil: ShellTellus46
Grease: ShellDarinaR2,orequivilant.
4.7 CUTTINGPERFORMANCE(AREA)
9'8"Model
3.2 hectares/hr. at 12 km/hr. ( 7.9 acres/hr at 7.5
mph)
10'7"Model
3.5 hectares/hr. at 12 km/hr. ( 8.65 acres/hr at 7.5
mph)
10%allowanceisincludedfornormaloverlapsand
turning at the end of each cut.

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FRONTLINE 960 Series: LQ
MAINTENANCE AND PARTS MANUAL
GB
LUBRICATION AND MAINTENANCE CHART
5 LUBRICATION AND MAINTENANCE
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FRONTLINE 960 Series: LQ
MAINTENANCE AND PARTS MANUAL
Fig.3
LUBRICATION
STNEMERIUQERDIULF
YTITNAUQEPYT
LIOENIGNE )retlifhtiw( sertiL6.01)GS/FS/ES(03W01
LIOCILUARDYH )retlifhtiw( sertiL0.7364sulleTllehS
ROTAIDAR TNALOOC sertiL5.5EZEERF-ITNA%05
zz
zz
zLubricate every 40 working hours at arrows
5 LUBRICATION AND MAINTENANCE

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FRONTLINE 960 Series: LQ
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GB
5 LUBRICATION AND MAINTENANCE
5.1 ENGINE:First50working hoursand
every 250 working hours.
Change Engine Oil.
(a) Warm up the engine first and then shut it
off. Removeoildrainplugfrom the bottom
of the crankcase and wipe it off.
(b) Replacethedrain plugandfillengine with
10.6litres ofoil(with filter).
Fig.1 A Oil Fill, B Dipstick, C Oil fill
Change Engine Oil Filter (A)
(a) Removesingle-unitcartridge(A)
(b) Cleanareaoncrankcase.
(c) Apply thin coat of oil to cartridge gasket
beforeinstalling.
(d) Tightenfilterby hand only.
(e) Checkfor oilleaks around thecartridge
gasket after engine is started.
Fig.1
5.2 MACHINE: Lubricate the following
points. Weekly or every 40 working
hours.
1. Lubricatethe followingwith ShellDarina R2
grease.(Fig.3)
(a) Liftarmpivots.
(b) RearAxlecentrepivot.
(c) Steeringrams-innerpivots.
(d) Steeringramrodend.
(e) SteeringTrackRod,RodEnd.
(f) Liftarm yoke pivots.
(g) Belt pulleys.
(h) DeckCastorwheels
LUBRICATION

GB-12
GB
FRONTLINE 960 Series: LQ
MAINTENANCE AND PARTS MANUAL
5 LUBRICATION AND MAINTENANCE
5.3 MACHINE:Every400WorkingHours.
1. DrainOilreservoirbyremovingdrainplugHon
bottomofhydraulicoilreservoir.
2. Ensure that plug is clean and reinstall in tank.
3. Unscrewbothfilter elements Gand discard.
4. Cleantherubbersealthroughwhichthe filter
elements pass.
5. Apply a thin film of oil to the seals of the new
filters and install.
6. RemoveplugKandaddtherecommendedoil
Fig 5) until the indicator on the oil level gauge J
iscentered in thegreen area ofthe gauge. Avoid
operationin eitherred zoneas insufficientoil
coulddamagehydrauliccomponents.Toomuch
oilcouldlead tooiloverflowingthe reservoirasit
heats up.
7. Reinstall plug K.
8. Start the tractor and allow to run at 1/4 throttle
forapproximately5minutes.
9. Allow oil to cool and recheck the oil level and
adjustasrequired.
Hydraulic oil type requirements:
ShellTellus46
ChangeHydraulicOilFilter(CHARGE)(Fig.6)
1. Wipefiltercanisterandhousingtoremoveanydirt
present.
2. Placeasuitable driptrayunderthe filter.
3. Un-screw filtercanisterandremovethefilter
element anddisposeofsafely.
4. Replacewithnewfilterelement.
5. Coatthetop outsidelipof thefiltercanister witha
thinfilmof oil andrefitthefilter canister.
6. Filtershouldbereplacedbeforerefillinghydraulic
tank.
Fig.4
Fig.5
Fig.6
LUBRICATION

GB-13
FRONTLINE 960 Series: LQ
MAINTENANCE AND PARTS MANUAL
GB
5 LUBRICATION AND MAINTENANCE
5.4 HYDRAULICTESTPORTS
Ifanyproblemsareexperiencedwiththe hydraulic
system,serviceportsareprovidedtoenable
pressures to be checked.
All tests, unless stated otherwise, should be carried
out with the hydraulic oil at normal working
temperature.
TESTPORTS(Fig.7,8,9):
1. FrontCutterDeck Pressure:220bar
(3200psi).(A(Fig.7)).
Lift Pressure : 63.5 bar (920 psi).
(B(Fig.7)).
2. RH & LH Cutter Deck Pressure: 210 bar
(3045 psi). (A(Fig.8 & 9)).
3. FWDTransmissionPressure :250 bar
(3625psi).(A(Fig.10)).
4. REVTransmissionPressure :210 bar
(3045psi).(B(Fig.10)).
5. ChargePressure: 15.8- 19.3bar
(230-280psi).(EitherAorB(Fig.10))
NOTE: Any servicing of the hydraulic system
mustbe carried outby trainedservice
personnel.
Fig.7
Fig.8
Fig.9
LUBRICATION
Fig.10

GB-14
GB
FRONTLINE 960 Series: LQ
MAINTENANCE AND PARTS MANUAL
5 LUBRICATION AND MAINTENANCE
MAINTENANCE
5.5 ENGINEMAINTENANCE: Every250hrs
Fuel System:
UseDieselfuelNo.2-D(ASTMD975)
Seeenginemanufacturer'smanualforadditional
information.
Changing fuel filter (Fig.10)
1. Unscrewfilterscrew(A)fromfilterhead.
2. Bleed air from system as described in
section 5.5
Bleeding air from fuel system
1. Turn the ignition switch to the ON position
(dontstartengine)
2. Open air vent A onto top of fuel filter to
allowairtoescape.(Fig.10)
3. Retightenairvent.
4. Openairvent (A)on side ofinjector pump
toallow airto escape.(Fig.11)
5. Retightenairvent
6. Turnignition toOFF.
Fig.10
Fig.11

GB-15
FRONTLINE 960 Series: LQ
MAINTENANCE AND PARTS MANUAL
GB
5 LUBRICATION AND MAINTENANCE
MAINTENANCE
bearingsealsandcauseprematurebearingfailure.
Storage
• Storepetrolordieselfuelinanapproved
container in a cool dry place.
• Keep the machine and fuel containers in a
lockedstorageplacetopreventtampering
andto keepchildren fromplaying with
them.
• Donot store fuelor petrol/dieselfuel
poweredequipmentinanyclosedarea
whereheatingappliances, pilotlightsor
any sort of open flame is present.
• Beforestoring, allow theengine tocool,
anddrainfuel completelyfromfueltanks
andcontainers.
• Maximum safety and best mowing results
can only be expected if the mower is
maintainedandoperatedproperly.
5.7 MACHINEMAINTENANCE
Battery.
Keepfluidlevelsabovebatteryplates.
OtherRegularService.
• Verifyproperoperationofsafetyinterlock
switches (Neutral switch, Seat switch,
etc.)
• Ensure nuts and bolts remain tight.
• Keep tyre pressure at 1kg/cm2(14psi).
• Followtheenginemanufacturer’s
maintenancerecommendations.
• Ifalabelbecomeswornorremoved,see
the LABELS section of this manual or the
tractorPartsManualforreplacement
information.
NOTE: Whenwashingmachinewith pressurespray
washersorsteamcleaners,avoidwashingbearing
areasbecausecleaningsolutionsmightpenetrate
Weareyeprotectionwhenservicingbattery.
WARNING
Battery posts, terminals and related
accessories contain lead and lead
compounds.
WASH HANDS AFTER HANDLING
WARNING
Fig.12
5.6 ENGINEMAINTENANCE:Every400hrs
Cleaningtheairfilter.
Toremovethecover,pulltheyellowfingeronthe
covertowardsyou.Takeholdofthecoverfirmlyand
twist it to the left. Pull the cover towards you to
open the housing. Remove old filter gently , then
cleaninside ofthe housingcarefully.
Removeloosedirtfromelementwithcompressedair
working from the clean to dirty side, using
compressed air max 6 bar, with nozzle 5cm from
element. Theelement shouldbecleaned nomore
than 6 times. In any case we recommend replacing
themainelement onceayearirrespective ofhow
many times it has been cleaned.
To close the cover reverse operation.
NOTE: Extensivedamagetoengine can result
fromaninadequateairsupply.

GB-16
GB
FRONTLINE 960 Series: LQ
MAINTENANCE AND PARTS MANUAL
5 LUBRICATION AND MAINTENANCE
MAINTENANCE
5.8 END OF SEASON or when required
Fig.15
Fig.13
Fig.14
Change Coolant.
1. Completelydrainthecoolingwaterfrom
the radiator and flush the cooling system
withflushingdetergent.DrainplugsA.
2. Check for leaks or loose connections at
the radiator, cylinder head gasket, etc.
3. Mix antifreeze coolant and water at the
specifiedratiobeforepouringintothe
engine.
Note: When topping up the cooling system fill
with50/50 solution.
1. DrainOilreservoirbyremovingdrainplugHon
bottomofhydraulicoilreservoir.
2. Ensure that plug is clean and reinstall in tank.
3. Unscrewbothfilter elements Gand discard.
4. Cleantherubbersealthroughwhichthe filter
elements pass.
5. Apply a thin film of oil to the seals of the new
filters and install.
6. RemoveplugKandaddtherecommendedoil
Fig 5) until the indicator on the oil level gauge J
iscentered in thegreen area ofthe gauge. Avoid
operationin eitherred zoneas insufficientoil
coulddamagehydrauliccomponents.Toomuch
oilcouldlead tooiloverflowingthe reservoirasit
heats up.
7. Reinstall plug K.
8. Start the tractor and allow to run at 1/4 throttle
forapproximately5minutes.
9. Allow oil to cool and recheck the oil level and
adjustasrequired.
Hydraulic oil type requirements:
ShellTellus46
Change Hydraulic Oil Filter(Fig.6 Ref to pg 12)
1. Wipefiltercanisterandhousingtoremoveanydirt
present.
2. Placeasuitable driptrayunderthe filter.
3. Un-screw filtercanisterandremovethefilter
element anddisposeofsafely.
4. Replacewithnewfilterelement.
5. Coatthetop outsidelipof thefiltercanister witha
thinfilmof oil andrefitthefilter canister.
6. Filtershouldbereplacedbeforerefillinghydraulic
tank.

GB-17
FRONTLINE 960 Series: LQ
MAINTENANCE AND PARTS MANUAL
GB
ADJUSTMENTS
6.2 REARWHEELTOE-IN
Therearwheelsshouldhave1/8"(3.2mm)toe-in
from the front of the wheel to the back of the wheel.
Adjust as follows:
1. Loosen locknuts Nat balljoints near both rear
wheels.
2. Rotate the tie rod Ountil wheels are correctly
positioned. Adjust both tie rods an equal
amount.
3. Re-tighten locknuts. The tires should then be 1/
8" closer at the front than the rear.
6.3 ALTERNATOR
The fan belt is adjusted so that it can be deflected
5mm (0.2in) with a force of 5 kg (11 lbs) applied
midwaybetweenthecrankshaftandalternator
pulley. (Fig.17) To adjust:
1. Loosenalternatorbolts A.
2. Movethealternatortotightenorloosenfan
belt.
3. Tighten bolts A.
Checkbelt tensionand conditionofbelt every250
hours.
6.1 SPEEDLIMITER
Thetransport andmowspeeds arefactory setand
shouldnotneedaltering.
NOTE: TextronTurfCarecannotbeheldresponsible
forlossofperformanceormachinedamageifthese
speeds are adjusted outside the speeds shown in the
machinespecification.
Fig.16
Fig.17
6 ADJUSTMENTS

GB-18
GB
FRONTLINE 960 Series: LQ
MAINTENANCE AND PARTS MANUAL
CUTTER DECK ADJUSTMENTS
7 CUTTER DECK ADJUSTMENTS
7.1 CUTTER DECK BELT TENSION
Check all belts regularly during the first 5, 10 and 15
hoursofoperation,andthenafterevery50hoursof
operation.If necessary adjustasfollows:
CENTERDECK
1. Adjust belt tension to 1/2” (13 mm) deflection at
10 lbs (5 kg) force at the middle of the long rear
span D. If necessary, adjust as follows:
2. Loosen locking nut on adjustment bolt E.
3. Loosen(4) boltsGfastening themotormounting
plate to the cutter deck (3 visible in photo).
4. Turnadjustmentbolt Euntilproper tensionis
obtained.
5. Retighten (4) bolts Gand lock nut on adjust-
ment bolt E.
WINGDECKS
1. Adjust belt tension to 3/8” (10 mm) deflection at
10 lbs (5 kg) force at the middle of the long rear
span H. If necessary, adjust as follows:
2. Loosen locking nut on adjustment bolt L.
3. Loosen two bolts Ifastening the idler plate to
the cutter deck.
4. Turn adjustment bolt Luntil proper tension is
obtained.
5. Retighten bolts Iand lock nut on adjustment
bolt L.