Jaybeam Wireless 5157120 User manual

Issue 05
Page 1/20
Installation Guide for 3G Antennas
Installation Guide for 3G Antennas
_________
Table of Content
Section 1 - Presentation....................................................................................................... 2
Mounting accessory list..................................................................................................... 3
Section 2 - Accessories for antennas with pivot points at the back..................................... 4
2.1 - Hardware for pole mounting (standard).................................................................... 4
2.2 - Hardware for pole mounting (large).......................................................................... 6
2.3 - Hardware for wall mounting...................................................................................... 8
2.4 - Hardware for mechanical tilt ................................................................................... 10
2.5 - Hardware for mechanical tilt on wall mounting (three mounting points version).... 11
2.5.1 - Antennas with two mounting pivot points.......................................................11
2.5.2 - Antennas with three mounting pivot points ....................................................12
Section 3 - Accessories for antennas with mounting plates at top and bottom ................. 13
3.1 - Hardware for pole mounting (standard).................................................................. 13
3.2 - Hardware for pole mounting (large)........................................................................ 14
3.3 - Hardware for wall mounting.................................................................................... 15
3.4 - Hardware for mechanical tilt ................................................................................... 17
3.5 - Hardware for mechanical tilt on wall mounting....................................................... 18
Section 4 - Installation........................................................................................................ 19
4.1 - General guidelines.................................................................................................. 19
4.2 - Unpacking and checks............................................................................................ 19
4.3 - Antenna installation ................................................................................................ 19
4.4 - Maintenance ........................................................................................................... 20
_________
Document history
Issue Comments Date
Issue 05 Logo changed. Antennas type 5157120, 5231100, 5232100, 5230100,
5121100 and 5178100 added. Changed photo section 4.3.
09.09.2005
Issue 04 Antenna type 5142100 added (page 3) 10.03.2005
Issue 03 Mechanical tilt for 5164100 is 0900415/00 instead of 0900412/00
(pages 3 and 17)
28.01.2005
Issue 02 Antenna type 5264100 and tilt hardware 0900250/00 added (page 3) 24.12.2004
Issue 01 Previous separate guides have been grouped to cover all types of
antennas in one document.
29.10.2004

Issue 05
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Installation Guide for 3G Antennas
Section 1 - Presentation
This guide describes the various installation accessories available for our 3G antennas. Each of them is
delivered with an installation drawing.
Depending on antenna type, the attachment of the installation accessories is done either on pivot points
at the back of the antenna or on mounting plates at top and bottom of the antenna.
Pictures below help to understand the difference between these two versions:
Mounting by pivot points
at the back
Mounting by plates
at top and bottom
The table next page provides a sum-up of all available accessories.
Section 2 of this document describes the accessories dedicated to antenna with pivot mounting points.
Most of such antennas have two pivots at top and bottom on the back of the antenna. But some of them
with a big height have a third pivot at the middle of the back. The pictures in this section 2 describe the
accessories when antenna has three pivot points. For the ones with two pivot points, the middle
components should not be taken in account.
Section 3 describes the accessories dedicated to antenna with mounting plates at top and bottom.
Section 4 provides general guide lines for installation and describes how to set the electrical tilt.

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Installation Guide for 3G Antennas
Accessory part number
Antenna
type Pole brackets
48-115 mm
(Note 0)
Pole brackets
70-150 mm
Wall brackets
with azimuth pan
Mechanical tilt
(Note 1)
Tilt label
mark
(Note 2)
5165100
5157120
5232100
0900181/00 0900182/00 0900183/00 0900188/00 G
5163100
5163110
5231100
5264100
0900181/00 0900182/00 0900183/00 0900184/00 B
0900395/00 (Note 4)
pan only, no tilt
0900394/00 (Note 5)
pole only
5160100
5160110
5265101
(Note 3)
0900393/00 0900501/00
0900533 (Note 6)
pan and tilt on wall
No letter
Mounting by pivot
points at the back
Notes: 0 - Standard pole brackets.
1 - For all antennas, unless otherwise stated, the mechanical tilt accessory is a kit to be used in conjunction with the pole
or wall brackets ordered separately.
2 - The tilt label on one of the scissor arms is marked with a letter to help distinguish between the kits.
3 - These antennas have a third mounting point at the middle of the back.
4 - Cannot be used together with the mechanical tilt kit 0900394/00. Consider the P/N 0900533/00.
5 - Cannot be used together with the wall brackets 0900395/00. Consider the P/N 0900533/00.
6 - This P/N includes wall mounting brackets to be used instead of P/N 0900395/00.
5162100
5152100
5182100
5157100
5135100
5230100
0900390/00 0900503/00 0900408/00 0900374/00 C
5168100
5121100
5178100
0900390/00 0900503/00 0900408/00 0900474/00 B
5164100 0900390/00 0900503/00 0900408/00 0900415/00
No tilt label
Mounting by plates
at top and bottom
5142100
5146100 0900390/00 0900503/00 0900408/00 0900250/00

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Installation Guide for 3G Antennas
Section 2 - Accessories for antennas with pivot points at the back
2.1 - Hardware for pole mounting (standard)
This accessory is used for installation on pipes of 48 to 115 mm diameter.
The figures and part list below describe the kit and how to assemble it on the antenna. The middle
components do not apply to antenna with only pivots at top and bottom (two mounting points).
The accessory parts list is given next page.

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Installation Guide for 3G Antennas
2 pivots points antenna - Pole mounting 48 to 115 mm - 0900181/00 part list
item description quantit
y
item description quantit
y
1 Pole clamp 4 6 M8 full nut 12
2 Antenna bracket 2 7 M8 x 130 mm hex head bolt 2
3 Spacing tube 2 8 M10 x 200 mm hex head screw 4
4 M8 x 30 mm hex head screw 4 9 M10 plain washer 8
5 M8 plain washer 6 10 M10 full nut 8
3 pivots points antenna - Pole mounting 48 to 115 mm - 0900393/00 part list
item description quantit
y
item description quantit
y
1 Pole clamp 6 6 M8 full nut 18
2 Antenna bracket 3 7 M8 x 130 mm hex head bolt 3
3 Spacing tube 3 8 M10 x 200 mm hex head screw 6
4 M8 x 30 mm hex head screw 6 9 M10 plain washer 12
5 M8 plain washer 9 10 M10 full nut 12

Issue 05
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Installation Guide for 3G Antennas
2.2 - Hardware for pole mounting (large)
This accessory is used for installation on pipes of 70 to 150 mm diameter.
The figures and part list below describe the kit and how to assemble it on the antenna. The middle
components do not apply to antenna with only pivots at top and bottom.
The accessory parts list is given next page.

Issue 05
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Installation Guide for 3G Antennas
2 pivots points antenna - Pole mounting 115 to 150 mm - 0900182/00 part list
item description quantit
y
item description quantit
y
1 Pole clamp 4 6 M8 full nut 12
2 Antenna bracket 2 7 M8 x 130 mm hex head bolt 2
3 Spacing tube 2 8 M10 studding 260 mm 4
4 M8 x 30 mm hex head screw 4 9 M10 plain washer 8
5 M8 plain washer 6 10 M10 full nut 16
3 pivots points antenna - Pole mounting 115 to 150 mm - 0900501/00 part list
item description quantit
y
item description quantit
y
1 Pole clamp 6 6 M8 full nut 18
2 Antenna bracket 3 7 M8 x 130 mm hex head bolt 3
3 Spacing tube 3 8 M10 studding 260 mm 6
4 M8 x 30 mm hex head screw 6 9 M10 plain washer 12
5 M8 plain washer 9 10 M10 full nut 24

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Installation Guide for 3G Antennas
2.3 - Hardware for wall mounting
This accessory is used for installation on wall with ±30° azimuth panning capability.
The figures and part list below describe the kit and how to assemble it on the antenna. The middle
components do not apply to antenna with only pivots at top and bottom.
Note that the bottom pan bracket is reversed compared to the top and middle ones.
For antenna with 3 pivots, mechanical tilt cannot be added to this accessory - a specific accessory has to
be used that includes pan brackets and tilt arms.

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Installation Guide for 3G Antennas
The panning device has the following capabilities:
-30° pan 0° pan +30° pan
The accessory parts list is given below.
2 pivots points antenna - Wall mounting with pan - 0900183/00 part list
item description quantit
y
item description quantit
y
1 Wall bracket Right Hand 1 6 Spacing tube 2
2 Pan bracket Right Hand 1 7 M8 plain washer 2
3 Wall bracket Left Hand 1 8 M8 full nut 4
4 Pan bracket Left Hand 1 9 M8 coil spring washer 4
5 M8 x 130 mm hex head bolt 2 10 M8 x 30 mm hex head screw 4
3 pivots points antenna - Wall mounting with pan - 0900395/00 part list
item description quantit
y
item description quantit
y
1 Wall bracket Right Hand 2 6 Spacing tube 3
2 Pan bracket Right Hand 2 7 M8 plain washer 3
3 Wall bracket Left Hand 1 8 M8 full nut 6
4 Pan bracket Left Hand 1 9 M8 coil spring washer 6
5 M8 x 130 mm hex head bolt 3 10 M8 x 30 mm hex head screw 6

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Installation Guide for 3G Antennas
2.4 - Hardware for mechanical tilt
This accessory is used to add mechanical tilt capability to the mounting accessories described above for
installation. The part number for the mechanical tilt hardware depends on the antenna type because each
tilt indicator label on one of the scissor arms differs for various lengths of antennas. A letter printed on the
tilt indicator label helps to distinguish between the various types (see table in section 1).
The figures and part list below describe the kit and how to assemble it on the antenna. The middle
components do not apply to antenna with only pivots at top and bottom.
The top scissor has a tilt angle indicator label.
The accessory parts list is given next page.

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Installation Guide for 3G Antennas
2 pivots points antenna - Mechanical tilt kit - 0900184/00 or 0900188/00 part list
item description quantit
y
item description quantit
y
1 Long scissor arm 1 5 M8 x 130 mm hex head bolt 2
2 Short scissor arm 1 6 M8 plain washer 3
3 Spacing tube 1 7 M8 full nut 4
4 Tilt position label (top scissor only) 1
3 pivots points antenna - Mechanical tilt kit - 0900394/00 part list
item description quantit
y
item description quantit
y
1 Long scissor arm 2 5 M8 x 130 mm hex head bolt 4
2 Short scissor arm 2 6 M8 plain washer 5
3 Spacing tube 4 7 M8 full nut 8
4 Tilt position label (top scissor only) 1
2.5 - Hardware for mechanical tilt on wall mounting
2.5.1 - Antennas with two mounting pivot points
For such installation of a two mounting points antenna, both the panning accessory (see section 2.3) and
the mechanical tilt accessory (see section 2.4) need to be used together.

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Installation Guide for 3G Antennas
2.5.2 - Antennas with three mounting pivot points
The accessory p/n 0900533/00 is dedicated only to antenna with 3 pivots at the back. It is used for
installation on wall with ±30° azimuth panning and mechanical tilt capability. It includes the three
panning brackets. The figures and part list below describe the kit and how to assemble it on the
antenna. The figure at top of page 7 shows the panning capability.
The top scissor has a tilt angle indicator label.
Note that the three panning brackets are identical in this kit.
3 pivots points antenna - Mechanical tilt with pan - 0900533/00 part list
item description quantit
y
item description quantit
y
1 Wall bracket Right Hand 3 7 M8 coil spring washer 6
2 Pan bracket Right Hand 3 8 M8 x 30 mm hex head screw 6
3 M8 x 130 mm hex head bolt 7 9 Long scissor arm 2
4 Spacing tube 7 10 Short scissor arm 2
5 M8 plain washer 8 11 Tilt position label (top scissor only) 1
6 M8 full nut 14

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Installation Guide for 3G Antennas
Section 3 - Accessories for antennas with mounting plates at top and bottom
3.1 - Hardware for pole mounting (standard)
The accessory p/n 0900390/00 is a set of two pole brackets for installation on pipes of 48 to 115 mm
diameter. The figures and part list below describe the kit and how to assemble it on the antenna.
0900390/00 part list
item description quantit
y
item description quantit
y
1 Pole clamp 4 5 M10 full nut 8
2 - not used - 6 M8 x 30 mm hex head screw 4
3 M10 x 200 mm hex head screw 4 7 M8 plain washer 4
4 M10 plain washer 8 8 M8 full nut 8

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Installation Guide for 3G Antennas
3.2 - Hardware for pole mounting (large)
The accessory p/n 0900503/00 is a set of two pole brackets for installation on pipes of 70 to 150 mm
diameter. The figures and part list below describe the kit and how to assemble it on the antenna.
0900503/00 part list
item description quantit
y
item description quantit
y
1 Pole clamp 4 5 - not used -
2 M10 studding 260 mm 4 6 M8 x 30 mm hex head screw 4
3 M10 plain washer 8 7 M8 plain washer 4
4 M10 full nut 16 8 M8 full nut 8

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Installation Guide for 3G Antennas
3.3 - Hardware for wall mounting
The accessory p/n 0900408/00 is a set of two brackets for installation on wall with ±30° azimuth panning
capability. The figures and part list below describe the kit and how to assemble it on the antenna.
0900408/00 part list
item description quantit
y
item description quantit
y
1 Wall bracket 2 6 M8 x 30 mm hex head screw 8
2 Pan bracket 2 7 M8 plain washer 6
3 Antenna backet 2 8 M8 full nut 12
4 Spacing tube 2 9 M8 coil spring washer 4
5 M8 x 130 mm hex head bolt 2

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Installation Guide for 3G Antennas
The panning device has the following capabilities:
-30° pan 0° pan +30° pan

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Installation Guide for 3G Antennas
3.4 - Hardware for mechanical tilt on pole mounting
The accessory p/n 0900374/00 is a kit that adds mechanical tilt capability to the pole mounting or wall
mounting accessories described above. It cannot be used on its own.
The figures and part list next page describe the kit and how to assemble it on the antenna.
0900374/00 or 0900474/00 or 0900415/00 part list
item description quantit
y
item description quantit
y
1 Long scissor arm 1 6 M8 x 30 mm hex head screw 4
2 Short scissor arm 1 7 M8 plain washer 9
3 Scissor mounting bracket 4 8 M8 full nut 16
4 Spacing tube 4 9 Tilt position label (not for 0900415/00) 1
5 M8 x 130 mm hex head bolt 4

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Installation Guide for 3G Antennas
3.5 - Hardware for mechanical tilt on wall mounting
For such installation both the panning accessory (see section 3.3) and the mechanical tilt accessory (see
section 3.4) need to be used in combination.

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Installation Guide for 3G Antennas
Section 4 - Installation
4.1. - General guidelines
Each antenna is delivered fully assembled in a single packing carton. Do not stack more than three
units high.
The antenna has breather/drain holes at its bottom and should be installed with these holes facing
downwards. Do not install the antenna up side down with connectors at the top. The drain holes will be in
a wrong position and the downtilt will no longer operate. Specific antennas should be requested for
installation with connectors at the top.
The strength of the mounting location and its anchoring (pipe …) must be checked by a competent
structural engineer.
Keep in mind all safety rules during installation. Do not stand in front of a working antenna and refer to
the operator of the site for the safe working distance from live antennas. Avoid prolonged exposure to
high levels of E-M radiation; refer to nationally agreed safety limits for exposure. Do not rely on antennas
as climbing aids.
Dispose in an environmentally friendly manner.
4.2. - Unpacking and checks
Check that the delivery packaging is not damaged.
Open the box, unpack the antenna system, lay all components on a clean and protected area. If optional
hardware is to be used, do the same with its packaging.
Check carefully that everything has been taken out before discarding the packaging.
Ensure that all installation hardware has been received. Use parts lists provided here as follows for this
clarification.
Ensure that the antenna has not been damaged in transit; inspect its shroud and connectors.
The antenna is delivered with protective caps on all the connectors. Do not remove these caps until the
antenna is ready to connect the fitting cables, once antenna has been positioned and fixed.
Look at the label at the back of the antenna to check that it is the correct type that is intended to be
installed. Note the serial number written on this label for future records.
The high IMP performance of the antenna depends a lot on the cleanliness of the coaxial connectors. If
any requires cleaning then this must be done with a good contact cleaner which does not leave traces of
oil or grease. If necessary wipe with clean and soft material, free from grease and loose strands of fibre.
4.3 - Antenna installation
At any step of installation, the torque settings are: 20 Nm for M8
30 Nm for M10
We recommend setting the electrical tilt to the maximum before handling the antenna so the electrical tilt
indicator at the bottom of the antenna will be protected.
Assemble one clamp of each pole bracket to the antenna mounting points, by the M8 screws.
Attach a hauling rope to the antenna at the top clamp level and hoist it into required position.
Take extreme care not to damage the antenna connectors when handling onto the support structure.
Position the antenna, fit the remaining clamps and bolt loosely. Swivel the antenna so that it points
roughly in the desired direction.
Lift and fit a pointing device into position. Point the antenna to the specified pointing direction.
Tighten the M10 nuts evenly and in small steps to lock the antenna into position. Do not over tighten. Use
second nut on each bolt to lock tight and secure.
Make sure that the mounting brackets assemblies are pointing in the same direction to minimise stress on
the antenna. This can be confirmed if the hinge bracket screws are loosened a little, the panel should
move gently and freely to its position without any stress.
The pointing device and the hauling rope can now be removed.

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Installation Guide for 3G Antennas
Connection:
Important: The antenna positioning should be completed before connecting cables.
Fit the jumper cables to the antenna connectors. The "+" and the "-" coaxial ports are interchangeable
unless otherwise specified by the operator's requirements.
The connection to the antenna should ensure that there is no undue stress on the antenna or its
connectors. Connection shall be in accordance with operator's standard specifications. Form the cables
into a pre formed "swan neck" and comply with the minimum bending radius specified by the cable
manufacturer. Clamp and strap the cables to the support structure. Avoid any direct contact of the cable
to the antenna surface.
Electrical tilt adjustment:
Set the electrical tilt according to the operator guidelines for this installation. The electrical tilt on the
antenna is changed by turning the adjustment screw with a 10 mm spanner.
Turn clockwise to increase the tilt on the antenna.
The tilt indicator has colour coded spaces. When the limit between two colours is aligned with the bottom
plate, the electrical tilt is set to the value indicated just below the plate. The colour markings ensure that it
is easy to check that the correct tilt level is set when viewing from a distance.
Check and record the antenna return loss on each port and the isolation between ports, if relevant.
Waterproof the coaxial connectors. We recommend the use of dedicated devices containing gel material
rather than using tape or mastic. Care must be taken when choosing such a device that it fits to the length
of the hexagonal nut of the 7/16 connectors on the jumpers.
Give a final inspection of the installation and document the antenna installation with antenna type number
and serial number, pointing direction, mechanical tilt, measured return loss.
4.4 - Maintenance
The antenna system should be inspected annually. Particular attention must be given to mounting
hardware, nuts and bolts, connector waterproofing. Replace as necessary.
During this inspection, clearance of the breather holes must be checked and the antenna shroud should
be cleaned with a soft detergent.
A return loss measurement of the whole antenna system should be carried out and compared to the
previous record.
Antenna repairs are not possible without major de-commissioning of the antenna. Any antenna
considered faulty should be returned to us for assessment, repair and refurbishment as necessary.
Adjustment screw
(10 mm spanner)
Indicator shows that tilt
is set to 8.8 degree