Jayco Cardinal Deluxe 1986 User manual

WELCOME
On the behalf of Jayco we thank you for purchasing your new Jayco
vehicle. We have carefully engineered and manufactured your
R.V. with
availabie quality materials.
We believe in quality and we emphasize
quality
in every way to our employees. Forthis reason, our company has
grown rapidly inour short period of being inbusiness.
As a manu.facturerof recreational vehicles we depend on your satisfaction
.to stay in business. That's why we stand behind our products with our
warranty and customer service program to do everything reasonable
to
keep you satisfied if a problem arises.
We hope you'll enjoy the outdoors as much as we do. Camping is a
wonderful way to relax and travel with YOUr family. Remember,dispose
of your litter and trash when you break
camp so others can enjoy the
outdoors and nature
as much as you did. Ptease join our fight
for a cleaner
world.
The Jayco People
LITHO U.S.A:
86 - MANUAL NO. 221285

YOUR NEW JAYCO IS YOUR PASSPORT TO A WHOLE WORLD OF NEW FRIENDS,
CAMPING FUN AND TRAVEL ADVENTURE WHEN YOU JOIN THE THOUSANDS OF
JAYCO FAMILIES WHO MAKE UP THE . . .
JAYCO JAFARI INTERNATIONAL TRAVEL CLUB
You will find us enjoying the friendship and fellowship of JAFARI CAMPING as we join our
local area FLIGHTS at hundreds of weekend camp-outs all over North America each month . . .
WE’RE THE FAMILIES OF JAYCO!
There are special STATE, REGIONAL and INTERNATIONAL RALLIES where you can join
with your fellow JAFARIANS and their flights to enjoy a special kind of togetherness . . . fun,
games, and entertainment provide memories to last a lifetime.
And . . . how about the exotic surroundings of NEW ORLEANS, the sounds and color of
NASHVILLE and the GRAND OLE OPRY, the roar and rush of the INDIANAPOLIS 500, the
quiet surroundings of the CANADIAN ROCKIES, the color of the SMOKY MOUNTAINS in
the Fall. These and many other adventures can be yours when you join the. . .
JAYCO JAFARI INTERNATIONAL TRAVEL CLUB
Fill in the blanks on the reverse side, cut along dotted line and mail along with a check to:
JAYCO JAFARI INT’L TRAVEL CLUB
ATTN: Membership Coordinator
P.O. Box 192
Osceola, IN 46561-0192

Yes, it’s for everyone with a JAYCO RV; young couples just starting out, families spending quality
time together, the young at heart expanding their life experiences. Whether you belong to another
camping club, have always traveled alone, or are just starting, don’t miss out on one of the most
priceless benefits of being an RV family ...meetnewfriends and spend a bit of your camping life
with some of the finest people you will ever have the opportunity to share a campfire or treasure a
moment of golden living with a . . FIFTH-WHEEL TRAVEL TRAILER. . .SPORT UTILITY
TRAILER . . . CONVENTIONAL TRAVEL TRAILER . . . TYPE C MOTORHOME . . . FOLDING
CAMPING TRAILER ...itdoesn’t matter. If you are a JAYCO RV FAMILY, then you are eligible
to become a Jayco Jafari Member.
YOU WILL NEVER BE SORRY YOU MADE THE DECISION!
Your membership entitles you to:
•Special international decals for your unit.
•The Hitch newsletter with schedules of upcoming events and activities.
•A membership roster - containing the names and addresses of current members of the club
will be sent bi-yearly.
•Discount Cards for several national theme parks including Six Flags and Busch Corp. Parks.
•A special price is available on Wheeler’s Campground Guides.
•Discounts with Hertz Rental Car.
•Discounts with Coach Net, an emergency roadside service.
•Farm & City Insurance has RV insurance available at discounted rates to current Jayco Jafari
International Club members.
• All of this, plus the joy of meeting new friends and enjoy Jafari adventures around the
country.
Start with the first phase of your camping life...just complete the following application and forward it
to the Jayco Jafari International Travel Club office. Your membership application may also be
completed online, by visiting our website at www.jaycorvclub.com. If you have further questions,
contact the club office direct at the website or by calling
800-262-5178. Local calls can be made to 574-258-0571.
WELCOME TO THE JAFARI FAMILY!
TO: Membership Coordinator for the Jayco Jafari International Travel Club
Please enroll us as members in the Jayco Travel Club. We are ready to roll to where the “friends we
just haven’t met yet” have the coffee on the fire and are waiting for us to arrive: We are ...
Name: Spouse:
Address: Phone:
City: State: Zip:
Email:
Ages of Children at Home:
Our JAYCO is a: Our Dealer
(type & size)
Membership Dues:
One year $25.00 Amount enclosed. $
Two years: $45.00 Check #:
Three years: $65.00
(signature) (date)
"

F CONTENTS
It . INTRODUCTION TO R.V. OWNERSHIP
..............................................................
A. WELCOME 1
B . SAFETY CONSIDERATIONS
...........................................
I . Safetyin Using L.P..Gas
2
2 . Electrical System Safety ........................................... 2
................ ...................... .
3 Emergency Stopping .......... 3
4 . Additional Safety Tips .............................................. 3
.............................................................. .
C INSURANCE 4
D . CONTINUOUS LWING IN R.V. COACHES ....................... 4
II . WARRANTY & SERVICE
A . WARRANTY COVERAGE ............................................ 5
B. CUSTOMER DELIVERY FORM ..................................... 6
C . SERVlCEPROCEDURES
1. Basic Service Procedure ........................................ 7
2 . Dealer ................ .. ........................................... 7
3 . Factory ................................................................. 8
4 . Parts .................................................................... 8
D . OWNER'S RESPONSIBILITY ........................................ 8
111 . USAGE OF YOUR R.V.
A . HITCHES .................................................................. 9
B . LOADING ................................................................. 9
C . CARGO CAPACITY ............... ... ............................... 9
D . SAFETY CHAINS ....................................................... I1
E . WHEELLUGS ........................................................... 12
F . TIRES ...................................................................... 12
G . BRAKES ................................................................... 12
H . SET-UP .................................................................... 14
I . LIFTER SYSTEM ........................................................ 17
IV . TEE SYSTEMS
..................................................... A . PLUMBING 21
B . L.P..GAS .............................................................. 20. 23
C . ELECTRICAL ............................................................ 26

. A STOVE ..................................................................... 31
3 . FURNACE (OPTIONAL) ............................................... 32
......................................
C . REFRIGERATOR (OPTIONAL) 32
. CARE OF BODY COMPONENTS
.....................................................
.
A EXTERIOR METAL 33
.......................................................
.
B EXTERIOR ROOF 33
....................................................................
.
C FRAME 33
D . DRAPES ................................................................... 33
E . CUSHIONS ................................................................ 34
F . TENT ....................................................................... 34
G . PANELING ................................................................ 36
.....................................................
.
H FLOOR COVERING 36
VII[ . MECHAMCAL MAINTENANCE CHART
.....
. A REMOVING TIRE & WHEEL FROM TENT CAMPER 37
3 . WHEELBEARING ................................... 38
.........................................
.
C LUGBOLTS 39
.......................................... . D COUPLER 39
...................................... E TONGUEJACK 39
. ..............................................
F TIRES 39
G . BRAKES ........................................... 40
H . LIFTER POSTS ...................................... 40
I . WINCH ............................................. 40
J . CABLES ............................................ 40
K . PUSHROD .......................................... 40
L . LAP.-GAS SYSTEM ................................... 41
M . BEDSLIDES ........................................ 41
N . APPLIANCES ....................................... 41

Welcome to the world of recreational vehicle travel. Your purchase
of a Jayco
R.V. allou~syou to enter this unique world of camping
and leisure in a grand style. Your Jayco
W.V. has been designed
and engineered to offer you many comforts of home that will make
your camping experience as enjoyable as possible.
This owner's
manual was prepared to assist you in understanding
the proper use and operation of various containment systems,
servicing and maintenance of component parts, and explanation
of
your warranty protection. If you are a newcomer to R.V. travel,
you will especially appreciate the suggestions and "shop talk"
information to be found throughout this manual to help you obtain
the most pleasure from the use of your vehicle.
We have made every effort to make this manual as accurate as
possible in order to reflect information available at time of
publication. Products are constantly being improved and
we
endeavor to upgrade our installations accordingly. You shoujd
carefully
read and understand this owner's manual which is a
supplement to various other instructions supplied by the manufac-
turers of separately warranted products.
Keep this owner's manual
in your recreational vehicle for handy
reference.
Get to know your new vehicle and how it operates. You
should carefully read and understand these instructions and
information supplied by manufacturers of separately warranted
products, since they contain important operating, safety,
and
maintenance instructions.
Every effort has been made to provide you with a safe, dependable
product. Your vehicle complies with applicable requirements of
Federa! Motor Vehicle Safety Standards, State Regulations,
Canadian Standards Associations
(CSA) where applicable, and
complies with requirements of ANSI Standard A119.2, the
nationally recognized "Standard For Recreational Vehicles
-
Installation of Plumbing, Heating and Electrical Systems." The
Recreational Vehicle Industry Association
(RVIA) and Canadian
Standards Association
(CSA) periodically inspect our production
line and assist US in maintaining strict compiiance with installati~n
and safety standards for those systems. Your follow-up with
periodic safety inspections and
a program of preventive mainten-
ance is important
for the continuation of safe and trouble-free
operation. Happy Camping!

SAFETY CONSlDE
You should check for leaks at the connections on the L.P.-gas
system soon after purchase and initial filling of L.P.-tanks, and
continued periodic checks of the system are recommended. Your
vehicle was manufactured
to provide you with full access to a11
gas line connections. Leaks can be found with a soapy water
solution applied to the outside of the gas piping connections: the
soap will bubble
at the leak. DO NOT USE FLAME OW LIGHTED
TCWES To TEST FO LEAKS. Usually tightening of
connections will close leaks.
If not, ask your authorized dealer
service department to
make the necessary repairs.
EVEN THOUGH THE MANUFACTURER AND DEALER RAVE
ALREADY MADE TESTS FOR LEAKAGE, THIS CHECK IS
ADVISABLE BECAUSE OF THE VIBRATION ENCOUNTERED
DURING TRAVEL.
L.P.-gas is heavier than air. Leaking gas tends
to flow to low
places.
It will. sometimes pocket in a low area. L.P.-gas can
usually be detected
by an identifiable odor similar to onions or
garlic. Never light a match or allow any open flame
in the
presence of leaking gas.
It: is very important to have L.P.-gas shut off during refueling of
tow vehicles. Some states prohibit gas appliances to be operated
during travel, especially
in any underground tunnels.
Never allow gas containers to
be filled above the liquid capacity
indicated on the container. If a container is overfilled, liquid gas
may flow through the regulator causing it to freeze and/or
introduce
a dangerous excessive gas pressure into the lines. In
addition, an overfilled container placed in hot sunlight may expel
excess gas through the relief valve and
be susceptible to ignition
by any nearby open flame.
ELECTRICAL SYSTEM SAFETY
Circuit breakers and fuses are installed to protect electrical circuits
from overloading. Do not make unauthorized changes to circuitry
or add on fixed appliance yourself.
If you wish changes, consult
your dealer
and he will assist you in obtaining a safe installation.
An approved power supply cord has been supplied with the
vehicle. Always use this cord for hook-up
to the 120-volt source.
Note that the cord has a three pin plug, which provides proper
grounding through the third (round) pin,

Grounding is your personal protection from electrical shock. Do
not use any adapter, cheater, or extension cord that will break the
continuity of the grounding circuit connected
to that third pin.
NEVER remove the grounding pin for convenience of being able to
connect to a non-ground (only 2-prong) receptacle. Check the polarity
of your power source.
SAFETY WHEN E
Always carry road flares andior reflective triangular highway
warning devices to be displayed when necessary. Pull off the
roadway as far as possible when changing flats or for other
en~ergencysituations. 'Turn an your vehicular hazard warning
flashers when parked alangside a roadway, if only for a minute or
txvo.
ITBONAL SAFETY C
1. Sanitize the fresh water supply system periodicall? {sce
sanitizing instr-uctions).
2. Keep water car~nection fittir:gs fxrm corning in contact with thc
ground or drain hose to reduce chance of contamination.
3. Enlist services of a qualified technician to fix gas or electrical
appliances.
4. Al\vavs have a serviceable fire extinguisher piaced in an easily
acccs'sibic location.
5. Please read careflrlly the loading secriotr under Chapter I11
related to your respective trailer.
h. Insure that tires are in good condition and properly inflated.
Watch inflation especially closeIy - under-inflated tires will
overheat. Overbcated tires are a potentiai hazard as they may
throw rubber and cause a blowout.
7. Check and tighten wheel lugs regularly (every 50 miles when
ncw until 200 ~niles are reached and then check lugs every 500
miies).
8. Check brakes in a safe area - not while traveling a busy
highway.
9. Use seat belts (motor homes) at all times.
10. Disconnect television power cord and antenna lead-in during
local thunderstorms and lightning activity.
11. Always solidly block trailer wheels before unhitching.
12. Before leaving a camp area with a trailer in tow, insure that
the safety pin or locking lever is seated, breakaway wire is
attached to tow vehicle, the jack is raised so that it cannot
touch the ground, the dolly wheel removed, 110-voltelectricalcord
properly stored, safety chains are connected, and all interior lights
off*
13. Observe the warning labels attached to your vehicle concerning
LP.-gas, water, electricity, and loading.
14. Observe the maintenance chart in Chapter VIT related to your
respective unit.

INSURANCE
As with your automobile, it is important that you protect yourself
and others with insurance coverages for personal liability,
theft,
collision, property damage, etc. Your dealer will assist you in
obtaining appropriate insurance for your protection or you may
check with the company which provides your automobile insurance.
Your new Jayco produced R.V. has been built for enjoyment in a
recreational manner. While
it was not intended to be used as living
quarters, it can be by making some special provisions and
understanding potential problems.
1. If used in northern states or Canada in the winter, more
insulation is desired especially below Boor level or asskirting.
2,
Proper care needs to beobserved in the fresh water and drainage
systems to avoid freezing problems.
3. Adequate gas and electrical supply is needed along with
protection from
possible freeze-ups on gasregulator.
4.
A special heavy-duty furnace rated at 40,000 BTU's and 118 volt
motor is available: (a) there will be additional cost, (b) providing
it will fit into the heater compartment, and jc) it must be ordered
prior t~ buildhg of unit.
5. IT more khan one person occupies the coach, ventilation or
addition of a dehumidifier: may be repired to reduce possibIe
condensation. See the section regarding this possible problem as
follows:
Condensation is the result of warm, moist air corning in contact
with cool surfacessuch as windows and aluminum framing. Upon
contact of these cwI surfaces, the warm air loses its ability to
hold
its moisture. These beads or drops of moisture will remain
on thecool surfaces as moisture and it wiIl begin to run down the
windows. Weep holes are provided in the lower threshold of the
window to drain thewater.

CHAPTER I1I
WARRANTY & SERVICE
LIMITED WARRANTY
SUMMARY OF WARRAMT
Jayco. Inc.. ilaycoi warrants to the original purchaser (you) of cvery Jayco unit that all parts of our manufacture are
free from substantial defects in material and workmanship For a perlod of one (I) year f-om the date of purchase under
normal
use and service. This warranty does not apply to any defect in the acsthetirr or physical appearance of the
unit,
nor lo normal deterioration of the $Of1 trim and appearance items due to wear and exposure.
HOW TO OBTAIPi WARRANTY SERVICE
Any pan of our manufactured product proven substanriall) dcfecrive in matcrrai or markmanship during the warrant?
period will be repaired free of charge if the pan is returned with transportation charges prepaid to an authorized Jayco
dealer
or iayco. lnc , n.Nh rerurn rranspo~tationat your erpenic.
If a factory of authorized service center is not
available in your arca. call direct to Jayro, lnc.. A.C. (219) 825.$861 to arrange prompt and proper repairs to your unrt
EXCLUSIONS
Jayco assumes no responsibility or itability for defects tn workmanship or apcrarion of separately warranted pmducts
These
pradilcts may hc warranted bv the individual rnanufacturcrs and a copy of their wrranty has been included in
your
owner's packer.
Separately warranted products wdl not be serviced, rcpaired or replaced by iayco. [nc. If service
or parts are required for thesc products. refer to the furnished list of factory autharrzed service centers If the list is
nor avaiiablc for the particular product, wire or call the vlanufacturer concerncd to obtain the location of thc nearest
service center
Jayco
does nor warrant components manufactured by others, including. bat nor llmllcd to engine, drive train.
transmission, chassis. tires. and rubes, ranges, ovens.
furnaces, batteries. axles, hubs, bearings, power convertors.
refrigerators, burners, and trailer brake rvstems. These pans
may or may not be warranted by their manufacturers
and
Jayra, however. assumes no obligations with regard to them.
This warranty shall not apply to normal maintenance, such as. grcasrng wheel bearings. lighlenmg lug nuts, etc..
that the vehicle
w~li require nor to any damages arisrng from the failure to have such maintenance performed.
Fabric items such as canvas. canopies. window scteenings. vinyl wilidows, cush~onand mattress covers. are nor
warranled
against leakage. tears. punctures, shrinkage, fading or soiling but are warranted only as against defective
workmanship
and material.
Thc vehicle is not a cargo traiicr and the cusromer is advised to obscrvc the recommended gross weight liniil.
COMMERClAL USE OR RENTALS OF THlS VEHICLE AND ABUSE. NEGLECT. OR OPERATION OVER
UNIMPROVED ROADS WILL VOID THlS WARRANTY.
YOU AND ANY OTHER USER OFlAYCO PRODUCTS SHALL NOT
BE ENTITLED TO ANY CONSEQUENTIAL OR
INCIDEN'IIAL DAMAGES,
including without imitation. loss of use of the unit, inconueniencc, lodging. damage lo
personal property, lost income or earnings.
SOME STATES DO NOT ALLOW THE EXCLUSION OR LlMlTATlON OF
INDICENTIAL OR CONSEQUENTIAL DAMAGES. SO THE ABOVE LIMITATION MAY NOT APPLY TO
YOU.
DISCLAIMER AND WTATIONS OF IMPXPtlED WARRANTEX
JAYCO LIMITS ALL IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANT-
ABILITY TO THE WARRANTY PERIOD OF
ONE YEAR. NO WARRANTIES. EXPRESS OR IMPLIED. EXTEND
BEYOND THE WARRANTY PERIOD. NO PERSON HAS AUTHORITY TO EXTEND. ENLARGE. OR MODlFY THIS
WARRANTY. NO ACTION TO ENFORCE THIS WARRANTY MAY
BE COMMENCED MORE THAN SIX MONTHS
AFTER EXPlRATION OFTHE WARRANTY
PERIOD.
SOME STATES DO NOT ALLOW LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE
LIMITATION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC
LEGAL RIGHTS. AND MAY
ALSO HAVE
OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
PARTS AND DESIGN CHANGES
Jayco mqv make parts and design changes from time to time without notice and repairs or ceplacernents may be
made wlth ncu. or different parts.
WARRANTY REGISTRAnONS
Your warranty registration records should be completed and delrvered to the manufacturers of companent parts. as
they may be
a condition of the warranty. THIS 3AYCO WARRANTY IS VOID UNLESS YOUR WARRANTY
REGISTRATION CARD IS RETURNED TO JAYCO.
1.2.80
Lirho U.S.A.

I.
2.
3.
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CHAIS I E. Lt!K:r;k
SERIPC t!n.
TYPE: '4 3 .
1' IT 8 E K I 5 C K E
!F~ a Y
I E 4 1 i R :1 S
L!,;32x 1 5 ? E ? F 51 ?',I C 0-
Saiety yrecau:iops ex2lained
to owner on L.P.-Gas sysrem. YES ,, HO
Location of L.P.-Gas ionnections shown to owner and inicrmed
how
to rpake periodic !eakaae check by use of scapy water. YtS .,, NO ,-
Owner shown h3w to light and/sr operate the following
appliances by actual opel'at'on of them:
Brand
Kod e l !io Seriai :lo.
Stove A. ......
F~rnaie ~-. - ~~~ ~--~
Refrigerator .......... ......
Uater Heater
operation of Electrical System exp1a;ned and demonstrattd.
3peration
oi Fresh Water Cystem Zncluding fillinp of tank.
Shawn tow
to operate Drainage Systolc.
Care and ooeration of toilet.
Explained winter72ation of
uriC.
Owner shoiir- how to hook-up and unhook trailer, alsc emo oval
of dolly wheel for travel
T're pressure checked and importance exulained~
Prooer narking and setup procedure
cf uni? in preparat'ocn
for caqninq explained.
Given coach keys
and owner's packer.
Leneral appearance - nu visible dal~ages.{Interior and
Exterior)
Operation of trailer Sraker ~xpiainedand period~cadjust-
ment required.
Check
anc expla~n the tightening of lug bolts 35 in manual.
Check dnd expiain importaoce
of Varranty Cards as suopljed
by nanufac:urers o' acpliances a~d component items. Copy o
warranty was made evailable befare p~rchase.
YE 5 - ilO .,, ,-
YES - na "-
YES KO
YES NO
YES NO
YES NO
YE5 NO -
YE5 NO -
"E5 -. I.40 -
Y E 5
- W 0
.. 7
It8 - ?I0
YES - NO
YES NO
€8 NO --
YES NO
YES .. ". !lo --
f
YES NO ~~~
... -
.. -- I _ I-
----- ~- ,-,,-p-pp ~~ ~ -
-
! ceri'fy chat ! have reai and been c:vcn a f~ll explanation and demonstration
of each item listed abcue.
The purchaser should not riun this statement untii all ite~lsindicated above
have been expIained to his satisfaction. T\e dealer is to return this form
within
5 >fays after delivery 0' this trailer :c Service Decartment.
1-:hit?
tjard Copy - Jayco C3nary Copy - Dealer Pink Copy - Customer
sue 3 page fmms

SERVICE PROCEDURES
BASIC SERVICE
PROCEDURE
We are particularly interested in maintaining good customer
relations. Only by having your complete confidence and
satisfaction with our product
and its service can we assure our
continued success as manufacturers of recreational vehicles.
We
have found that continuing a pleasant and effective relationship
through our dealers
is equally as important as maintaining the
technical excellence of our product. Your authorized dealer will
cordially assist you
in providing service, maintenance, selection of
options, and instructions concerning the operation of your vehick.
Should
you have a problem with service, please follow the below
listed steps in this order.
1. Contact your selling dealer's service department for an
appointment. Describe to the best of your knowledge the
nature of
the problem. Please keep appointments to establish a
good, workable relationship and proper attitude.
2. Contact the owner or General Manager of the dealership should
the initial attempt fail with the service department.
3. Contact the: Customer Relations Dept.
Jayco Incorporated
P.O. Box 460
Middlebury, IN 46540
Phone: [phone]
Give all the above information as requested along with serial
number of the coach in question. We will make every reasonable
attempt to resolve your problem.
Please bear in mind that most problems arise from misunder-
standings concerning warranty coverage and service. Most
instances you will be referred to dealer level and wiH be resolved
with dealer's facilities and personnel.
DEALER
Your authorized Jayco dealer has inspected and serviced your new
Jayco
R.V. unit according to our pre-delivery inspection require-
ments.
He is authorized to service and maintain your coach as
need be. All warranty requirements are to be performed by the
selling dealer unless Jayco gives prior approval.
Some
R.V. dealers may, at the time of need, be authorized service
centers
for certain manufacturers of separately warranted products,

so it will pay you to check with your dealer first to reduce delays.
If the dealer is not an authorized service center for the product in
question, he should assist you in obtaining authorized service.
FACTORY
A factory service department is operated at our Middlebury,
Indiana, manufacturing facility. Should your Jayco
R.V. be in need
of repairs and your dealer recommends that the factory repair it,
it
may be returned to our plant for repairs upon following these
procedures.
1. Your dealer must make an appointment prior to returning
it
to the factory service department.
2. Jayco does not accept collect phone calls.
3. Freight costs are the responsibility of the owner.
PARTS
Parts are available at most Jayco dealerships or your dealer will
order parts for you as needed. Should you be unable to find a
dealer in your local area, contact our Customer Relations
Department and we will assisi you
in providing parts through an
authorized dealer or from Jay-Parr Supply, our parts department in
Middlebury. Indiana.
OWNER'S RESPONSIBILITY
It is the owner's responsibility to properly maintain hidher new
Jayco
R.V. and be observant to any possible problems in warranty
or otherwise. Negligence is not covered by warranty. Your
R.V.
coach should be checked visually before leaving on a camping trip,
especially
an extended trip. Regular maintenance is important and
can save frustration
in the event of breakdowns.
If warranty service is needed while traveling, contact our Customer
Relations Department and you will be directed to proper personnel.
To have warranty service provided at a non-Jayco unauthorized
service center, it
must have prior approval.
Any unauthorized
repairs will void warranty on your Jayco coach.
The return of defective parts is required for warranty coverage
should repairs
be made at either an authorized or non-authorized
service center. The returned parts are subject to approval by
Jayco's warranty administrator before reimbursement can be
made.
Please
keep your owner's manual, service center list for separately
warranted products, your copy of "Limited Warranty and Customer
Delivery Form". and any other related papers in your trailer.

CHAPTER 111
USAGE OF YOU
HWCH HEIGHT
The correct hitch ball height is listed on the chart below for your
camping trailer. It is measured with the coach in level position,
measuring
from the top of the ball to ground level.
.Tayco Incorporated cannot be responsible for the suspension
system of tow vehicle which
could definitely be a factor of ball
height after coach
is completely hooked up.
SPECIFICATIONS
Model
Height Mode I
Height
Cardinal
13 112"
J-Series 1208 & 1206 1 6 "
King 6 & 8
13 112"
J-Series 1008 & 1006 17 112"
Dove
15 114" J-Series 806
14 1/2"
Thrush
15 114" .I-Series 705
14 1/2"
LOADING
Luading camping gear in your Jayco recreational vehicle should be
handled with serious consideration.
ALL cargo, supplied equipment
that you load should be distdbuted evenly with the heaviest items
being stored in thelower cabinets. Be sure that all heavy items are
securedto prevent
weight shifts while traveling.
In overhead cabineton slide bars there
is a maximum of 75 pounds on
both combined bars. Place only lightweight
items in overhead
cabinets
such aspaper plates, cups, etc.
Please remember
the heaviest strain on the cabinet bars is when
loaded and
in thecenter of cabinet while in transit.
Observe capacity rat'mg to avoid problems.
CARGO CAPACITY
Located on the left front corner of the frame or on the left front
tongue member
is the Federal Certification Label which gives the
maximum weight-carrying capacities of
your trailer and each axle,
designated by the letters "GVWR" and "GAWR", respectively.

The "GVWR" means "Gross Vehicle Weight Rating" and is the max-
imum your trailer should weigh with water, E.P.-gas, food, clothing, and
other camping supplies loaded in the coach when attached to tow vehicle.
Each
axle also has a maximum load-rating capacity referred to as the "Cross
Axle Weight Rating" (GAWR).
See the Weight Listing & Rating Chart below as to how much actual weight
you may carry in your model of tent camper.
WEIGHT SPECIFICATIONS
Empty
Model Weight* GVWR Brakes
Cardinal Deluxe
2215 3330 Std.
Cardinal
2 140 3330 Std.
King Deluxe
1825 2615 Std.
King 6
1755 2615 Std.
King
8
1710 2615 Std.
Thrush
1450 2420 Opt.
Dove
6
1460 2420 Opt.
Dove 8
1470 2420 Opt.
5-1206
1510 2410 Std.
5-1208 1485 2410 Std.
5-1008 SG
L220 2300 Opt.
5-1008 DD 1240 2300 Opt.
3- 1006 1250 2300 Opt.
5-806 975 1730 Opt.
5-705 865 1545 Opt.
*Empty weights
are with standard equipment.
Note:
A. AH units are in pounds.
B. All weights may vary 5% + or -
C. All weights are subject to change without notice.
OPTION WEIGHT LISTING
Card. King Thrush Dove J-I208 J-1008 3-806 5-705
Spare 26 27- 2 6 26 26 2 3
Heater 19 19 19 19 19 19
Hyd. Brakes S S 50 50 S 50
Elec. Brakes - - 3 0 30 - 30
L.P. Gas S S S S S S
Water S S S S S S
Kitchen S S S S S S
Awning 30 28 26 26 2 8 26
Screen Room 16 16 14 I4 16 14
Add-A-Room 30 28 25 25 28 25
Refer RM190 33 33 33 33 3 3 3 3
Refer RM2 I 1 50 SO 50 40 SO 50
Refer RM36I 72 72
Note: RM 190 not available in Deluxe units.
RM361 available only in Cardinal and King 6 units.

THE SAFETY CHAIN
There are different safety chain requirements by the various states.
As delivered by your dealer, your vehicle is equipped with chains
to meet
SAE standard requirements for maximum gross trailer
weight. Always have the safety chain (s) attached when towing.
install them
in a manner so they do not restrict sharp turns of the
tow vehicle-trailer combination, but tight enough so they do not
drag on the road.
1 Inspect chalns Lo delerm~ne lhat they are pro- 2 Crss-crass ref! chain and attach la right rnounl-
perly atlached to tra:er lrame r1g 5131 In trailer hitch.
3 Repna! step 2 .VI? rqht :hn Slack lor each
1enq:h should be the same but nat mare Lhal
neCeSSarY 10 Dermr! the vzhcie !o tilrn at !helr
minimum radius
4 Praperly rncuntsd safety chaln Note lhat :he
jack IS fully rased. and dolly wheel removed
NEVER attempttoraise the trailer by placing a jack under the axle. If
lifting the trailer by this method may alter the camber in the axle
causingpermanent damage.

WHEEL LUGS
When the wheels are installed on your Jayco the lug bolts must be
tightened
at 85-95 foot pounds of torque. Because of the possibilities
that these wheel lugs could work loose,
it is recommended that you
check your wheel lugs afterthefirst
50 and 200 miles. After your first
trip, check the wheel lugs periodically for safety. The
wheel lugs
should then
be checked afierwinter storage, before starting a trip, or
following extensive braking. Over-tightening can distort wheel.
Pleaseobserve aboverecommendations.
TIRES
The tires of all Jayco units are supplied by companies with the
recreational vehicle in mind and are tested at turnpike speeds.
They
arc made with nylon cord designed to offer strength and
extra mileage
in all kinds of weather.
The air pressure should be kept at its recommended pressure.
Always check the tires when they are cold such as before traveling
at the beginning of the
day. DO NOT release air pressure as tires
become hot.
If you do, the tires will then be under inflated when
they cool down. It is recommended that the tire pressure be
checked at the beginning of each journey to obtain the maximum
life of the tires.
TIRE CHART
Tire Load Maximum Inflation
Model
Cardinal
King
Dove
Thrush
J- 1208 & 1206
J-1008 & 1006
J-806
J-705
Size
20.5 x 10
20.5 x 10
20.5 x 10
20.5 x 10
20.5 x 10
5.30
x 12
5.70
x 8
5.70 x 8
Range Load
C 1105
D 1330
C 1105
C 1105
C 1105
C 1045
C 910
B 710
-
P.S.I. Cold
5
0
70
5 0
5 0
5 0
80
75
5 0
BRAKES
Several models of fold down units have hydraulic surge brakes as
standard and others are optional. (See specification
chart.) These
brakes operate automatically as the tow vehicle's brakes
are
applied. As the car or tow vehicle begins to slow down, the trailer
will push towards the car. The coupling mechanism at the hitch
contains a
brake "pressure plate."
As the unit continues to press
forward, the pressure plate becomes depressed,
which activates
the brakes.

BRAKES (ELECTRICAL)(OPTIONAL)
The brakes on your new unit are electric and are integrated into
your brake system of your truck or car
in such a way that equal
braking power
is distributed to both trailer and towing vehicle.
Explained below are several components that make up the brake
system.
First of all, the battery of your truck or car
is used as the primary
source of power.
No special source of power is required. From the
battery, the
power is taken to the controller which will be
assembled under the dashboard of your truck or car.
In open
positions, it breaks the electrical circuit, so no current reaches the
brakes. When depressed by hand or by hydraulic pressure (foot
pedal) the variable resister controls the amount of current which in
turn varies the braking of your trailer.
Although it is possibie to operate the controller by hand, it is
designed to operate automatically
when the car's brakes are
applied.
A line for hydraulic fluid from the controller to the master
cylinder allows the accelerator bar and coil to make contact when
the foot pedal is depressed which
in turn sends the current to the
brakes. To obtain equality between your car or truck and your
Jayco trailer?
a front mounted knob on the controller can be turned
for more or less braking effort.
The
last item in the braking system is the brakes themselves. The
brakes are wired in parallel, never in series. Parallel wiring
provides each brake with its own individual power supply to give
you assurance of safety and protection.
BACKlNG YOUR TRAILER (HYDRAULIC)
Your brake system may be designed to operate with hydraulic
surge brakes. This means that the back-up braking is only
10% of
the effectiveness of the forward braking. All backing must be done
slo~vly,however, so not to fully engage the brakes.
If difficulty is experienced in backing, have a qualified mechanic
check the brakes at the first opportunity.
UNDER NO CIRCUM-
STANCES SHOULD ANY ATTEMPT BE MADE TO BLOCK OUT
OR JAM THE HYDRAULIC BRAKE SYSTEM.

AUTOMATILC BREAK-AWAY PROTECTION
The hydraulic brake system is equipped with a break-away cable or
chain. When towing, this cable or chain should
be attached loosely
to a frame member of
the tow vehicle leaving enough clearance so
that the trailer can turn freely without actuating the break-away
device.
Should the trailer separate from the tow vehicle, the break-away
cable will actuate the master cylinder, locking the brakes, this
will
stop the trailer in the shortest possible distance.
CAUTION: Break-away switch should be fully released
during vehide operation. CHECK BEFORE
TOWING.
-
CAUTION:
Do not use sway bars or equalizer bars on the
surge brake system.
BRAKE MAENTENACE & LUBRICATION
1. For best operation of the coupling
Fill Cap
locking mechanism is best assured
by lubricating the ball with stan-
/
dard automotive chassis grease.
2. Remove master cylinder cap and
make sure it is full of DOT 3
automotive brake fluid.
3. Brakes need to be checked and
adjusted once per year. Consult
your individual brake owner's
manual for additional information
or consult your dealer regarding
this item.
SET-UP
OPENING YOUR JAYCQ CAMPER
After parking your new Jayco tent camper, disconnect the coach
from
the tow vehicle. Have the coach in a level position and tires
blocked so the camper will not roll anywhere. You are
now ready
to
set up your tent which is designed to be simple and trouble free.