JB INDUSTRIES PLATINUM DV-200N User manual

JB INDUSTRIES
TM
PLATINUM®SERIES VACUUM PUMPS
OPERATING & PARTS MANUAL
2-STAGE,
DIRECT DRIVE
WWW.JBIND.COM 800.323.0811 [email protected]
TABLE OF CONTENTS
About the Platinum®Vacuum Pump.....2
Specications.......................................2
Caring for your Pump ...........................3
Oil .........................................................3
Changing Oil.........................................3
Flushing................................................3
Operation..............................................3
Wireless Micron Gauge........................3
Repair parts..........................................4
Troubleshooting....................................4
Warranty ...............................................4
1
CONNECT WITH US

IMPORTANT:
THIS UNIT HAS BEEN DRAINED OF OIL FOR SHIPMENT. DO NOT ATTEMPT TO OPERATE WITHOUT ADDING OIL.
ABOUT THE PLATINUM®VACUUM PUMP
Each Platinum®vacuum pump has been factory tested to guarantee 15 micron* or better and listed CFM
performance. The serial number has been recorded. Complete and mail the Warranty Registration Card within
10 days of purchase to validate your warranty. There is also an option to register your product online at
www.jbind.com. Product videos and technical updates can be found at www.jbind.com.
NOTE Platinum®pumps are not to be used on Ammonia or Lithium Bromide (salt water) systems.
Pump maintenance is the responsibility of the owner.
PLEASE READ JB INDUSTRIES’ “KEEPING THE LIFE OF YOUR PUMP” BOOKLET THAT CAN BE FOUND ON JBIND.COM.
DUAL VOLTAGE (-250 series)
DV-42N-250 DV-85N-250 DV-142N-250 DV-200N-250 DV-285N-250
MOTOR 1/2 HP,
1725/1425 RPM
1/2 HP,
1725/1425 RPM
1/2 HP,
1725/1425 RPM
1/2 HP,
1725/1425 RPM
1/2 HP,
1725/1425 RPM
VOLTAGE 115v, 60Hz,
230v, 50Hz
115v, 60Hz,
230v, 50Hz
115v, 60Hz,
230v, 50Hz
115v, 60Hz,
230v, 50Hz
115v, 60Hz,
230v, 50Hz
US DOMESTIC
DV-42N DV-85N DV-142N DV-200N DV-285N
CFM 1.5 CFM (42 l/m) 3 CFM (85 l/m) 5 CFM (142 l/m) 7 CFM (200 l/m) 10 CFM (285 l/m)
MOTOR 1/2 HP, 1725 RPM 1/2 HP, 1725 RPM 1/2 HP, 1725 RPM 1/2 HP, 1725 RPM 1/2 HP, 1725 RPM
VOLTAGE 115v, 60Hz 115v, 60Hz 115v, 60Hz 115v, 60Hz 115v, 60Hz
INTAKE PORT 1/4" 1/2” x 1/4” x 3/8” 1/2" x 1/4" x 3/8" 1/2" x 1/4" x 3/8" 1/2" x 1/4" x 3/8"
OIL CAPACITY 26 oz (798 cc) 26 oz (798 cc) 21 oz (680) 21 oz (680) 26 oz (798 cc)
GAS BALLAST
VALVE
INTAKE EXHAUST
OIL FILL PLUG
Do Not Wrench Down or
use Sealant on Threads
OIL DRAIN
VALVE
Close Drain Finger Tight
ISOLATION VALVE
or Blank-Off Valve
SPECIFICATIONS
PUMP MOTOR:
Vacuum pump and oil must be above 30°F. Line voltage must be equal to motor nameplate ±10%. Normal operating
temperature is approximately 160°F, which is hot to the touch. Line voltage and ambient conditions will affect
this somewhat. Motor has automatic resetting thermal overload protection. The Platinum®pump is designed for
continuous duty and will run for extended periods without overheating.
ISOLATION (BLANK-OFF) VALVE:
Quarter-turn on/off. No additional valve
needed to isolate system.
When checking pressure rise, slowly turn
handle counter-clockwise. Pause at 45°.
Valve is completely closed at 90°.
2
*25,400 MICRONS = 1 INCH OF HG.

Diagram A
WIRELESS MICRON GAUGE
3
IMPORTANT: OIL LEVEL MUST BE ABOVE
HALF WAY IN SIGHT GLASS
CARING FOR YOUR PUMP
In order to make the best use of your investment, familiarize yourself with the new features and operation instructions
before starting the pump. With routine care the Platinum®pump will provide years of reliable service by following proper
maintenance guidelines. Platinum®pumps are designed for deep vacuum work in refrigeration systems and
air conditioning only.
OIL – PUMP OIL ACTS SIMULTANEOUSLY AS A COOLANT, LUBRICANT & SEALANT
IMPORTANT: Use oil specically rened for deep vacuum pumps. Using oil
not rened for deep vacuum pumps and/or operation with contaminated oil will
void warranty.
Slowly add oil until oil level rises to the top of the OIL LEVEL line (see Diagram A).
Replace oil ll plug.
If oil is too low, you will hear air out of the exhaust. If the oil level is too high, excess oil
will be blown out the exhaust. Pump oil should be changed after each use. If the system
is heavily contaminated, oil may have to be changed several times during evacuation.
After lling the pump with oil, it is best to check the oil level while the pump is running.
AFTER EVACUATION, OIL CONTAINS RUST FORMING WATER AND CORROSIVE ACIDS.
DRAIN IMMEDIATELY WHILE PUMP IS WARM.
CHANGING OIL
To reach deep vacuum, Platinum®pumps need clean, moisture-free oil throughout
evacuation. Care should be taken to avoid contact on skin and clothing when
changing oil. A convenient way to disposed of oil is using the DV-T1 TANK oil
caddy after every evacuation while the pump is warm and the oil is thin.
1Place the Tank on a level surface. Unscrew black plug
counterclockwise in the drain base to open.
2Place vacuum pump in the cradle and drain pump.
3Once the pump has nished draining, turn the black cap
clockwise to close after every use (the Tank can hold up
to 5 oil changes).
4Close drain on pump. Remove oil ll cap and ll to top of
OIL LEVEL line with BLACK GOLD Pump Oil. Replace oil ll cap.
FLUSHING
ALWAYS DRAIN PUMP BEFORE FLUSHING!
If the oil is badly contaminated, ushing may be necessary.
Slowly pour 1/3-1/2 cup of BLACK GOLD Pump Oil into the intake connection while
pump is running. Repeat as required until contamination is removed from oil reservoir,
pump rotors, vanes and housing.
Dispose of all oil used in ushing of pump.
IMPORTANT
DO NOT START PUMP BEFORE ADDING OIL
OPERATION
The following procedures will prevent oil from being drawn into the pump cartridge and creating hard start-up.
START-UP:
Open one intake port and isolation valve, close gas ballast
valve and start pump. Make vacuum connections.
Crack gas ballast valve for the rst part of the evacuation
procedure. After pump quiets down from initial volume of air,
close valve and continue evacuating. Failure to close valve
will result in poor pump performance.
• Accurately measures vacuum from
12,000 microns down to 10 microns
• Heavy duty water resistant
• Includes backup display on the gauge
• Programmable with low & high limit alarm
• Smart phone control through the new,
free JB App
• Remote management capability
• Wireless Bluetooth®
• Data logging capabilities for sharing job
analytics
• Rechargeable battery
• Factory calibrated
• Measures in microns, psia, inhg, Pascals,
torr, mtorr, and mbar
• USB charging adapter for wall or computer
charging
• Light or dark app theme for visibility in
different environments
DV-40S
SHUT-DOWN:
Close isolation valve and open gas ballast valve all
the way. Continue running pump for 2-3 seconds. With
gas ballast valve still opened, stop pump and then
close valve.
Remove hose connections and cap intakes.

PLATINUM®PUMP REPAIR PARTS
1PR-1 Sight Glass
2PR-2 Drain Valve
3
PR-300
DV-42N through DV-200N Cover Assy.
Includes: Sight Glass, Drain Valve,
Handle, Grip, End Cap and Tethered Plug
PR-301
DV-285N Cover Assy. Includes: Sight
Glass, Drain Valve, Handle, Grip, End
Cap and Tethered Plug
4
PR-302 DV-85N Cartridge w/O-rings and
Cover Seal
PR-303 DV-142N Cartridge w/O-rings and
Cover Seal
PR-304 DV-200N Cartridge w/O-rings and
Cover Seal
PR-305 DV-42N Cartridge w/O-rings and
Cover Seal
PR-314 DV-285N Cartridge w/O-rings and
Cover Seal
5PR-311 Cover Seal
6PR-211 Trap O-ring, Gas Ballast
7PR-3 Shaft Seal
8PR-315 Trap O-ring, Intake
9PR-4 Rubber Foot and Screw Assembly
(1/4” – 20 x 5/8”)
10 PR-76 Intake Cross w/Caps
(38”, 1/2”, 1/4” with 38” MPT Into Pump)
11 NFT5-4 1/4” Cap w/O-ring for Intake
12 NFT5-6 3/8” Cap w/O-ring Cap for Intake
13 PR-32 1/4” Intake w/Cap (U1-4C and NFT5-4)
14 PR-209
Plastic Isolation Valve Handle and
Screw w/Stem and retainer
(Not Interchangeable w/PR-210)
15
PR-208 Flexible Coupler (3 parts)
PR-308 Flexible Section only (From PR-208)
PR-6 Flexible Coupler (3 parts)
PR-77 Flexible Section Only (From PR-6)
16 PR-42 Motor Foot w/Screw
17 PR-59 Rubber Foot for Base (Grommet Style)
19
PR-31 Line Cord (Emerson Motor)
PR-58 Line Cord (Marathon Motor)
20
PR-35 Rocker Switch w/Prongs
(Marathon 1101-0105)
PR-54 Rocker Switch w/Wire Leads
(Emerson)
21
PR-206 1/2 Hp, 115v, 60 Hz Motor w/Line
Cord and Switch
PR-207 1/2 Hp, 115/230v, 50/60 Hz Motor
w/Line Cord And Switch
22 PR-5 Intake Tee w/Caps (3/8”, 1/4” with 3/8”
MPT Into Pump)
23 PR-7 Gas Ballast Valve w/O-ring
24 P90009 O-ring, Gas Ballast Valve
25 PR-40 Splash Guard and Screw
(Excludes 3 CFM Manufactured
Before 1/01. Use PR-39.)
26 PR-75 Cushioned Handle w/Lift Ring 1/2” NPT
And DV-EP-8 As of 2008
PR-205 Cushioned Handle 3/8” NPT
27 PR-22 Oil Fill Plug w/O-ring
28 PR-56 Adapter Nut w/O-Ring
29
PR-62 Pump Base (Includes Feet)
PR-500 Cushion and Cap 3/8” NPT
PR-501 Cushion and Cap 1/2” NPT
31 DV-EP6 Tethered Safety Cap 3/8”
DV-EP8 Tethered Safety Cap 1/2”
32 NFT5-8 1/2” Cap w/O-ring for Intake
REPAIR PARTS
TROUBLESHOOTING
OTC WARRANTY
Platinum®pumps are warranted against defects in materials and workmanship for 2 years. Not changing
oil will void warranty. All JB products are guaranteed when used in accordance with our directions and
recommendations, and we limit this warranty to the repair, replacement, or credit at invoice price (our
option) of products which in our opinion are defective due to defects in workmanship and/or materials. In
no case will we allow charges for labor, expense or consequential damage. Repairs performed on items
out of warranty will be invoiced on a nominal basis. Contact your wholesaler for details. The entire Limited
Warranty and OTC Warranty can be found at www.jbind.com.
Form 10185-308
Printed in the USA
©2016 JB Industries, Inc.
JB INDUSTRIES, INC.
Aurora, IL 60505 USA
Main Warehouse
JB INDUSTRIES, INC.
PO Box 1180 Dept. 85
Aurora, IL 60507-1180 USA
sal[email protected]
Toll-Free Technical Service #: 800.323.0811
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DV-42N THROUGH DV-285N
PLATINUM® SERIES
Symptom Possible Cause(s) Corrective Action
Pump won’t start 1. Power cord not plugged in
securely
2. Motor switch not on
3. Pump temp. below 30°F
4. Inconsistent line voltage
1. Plug power cord in securely
2. Turn motor switch to ON
position
3. Warm up pump to 30°F & turn
motor switch on
4. Line voltage must be within
10% of 115 volts
Pump won’t pull deep vacuum 1. Contaminated oil
2. Oil level too low
3. Air leak in system being
evacuated
4. Pump inlet fittings
missing or not tightened
5. Coupler slipping
1. Change oil
2. Add oil
3. Locate & repair leak(s)
4. Clean or replace O-ring
5. Tighten coupler setscrews to
flats of cartridge and motor
Oil drips from point where shaft
enters the pump housing
Damaged shaft seal Replace shaft seal
Pump shuts down and will
not start
Thermal overload may be open Disconnect pump from system.
Wait about 15 minutes for motor
to cool and turn it on again. If it
cycles off again, return pump to
factory for repair.
Pump cycles on and off from a
completely cold start and then
runs smoothly
Oil backed up into cartridge and
was being cleared out. Pump has
not been shutdown properly.
Remove 1/4” cap then turn
pump on
TM
4
REF. NO. PART NO. DESCRIPTION