JETStream Rotomag X22 User manual

PRODUCTRODUCT QQUICKUICK-S-STARTTART GGUIDEUIDE
Rotomag X22/ Rotomag X22N 2-D Pipe Cleaning Nozzle
QSG-ROTOMAGX22QSG-ROTOMAGX22
Part Placement
Rotomag X22 (1/2”-28 UNEF Ports) available in hard case kit form:
• PN 63813 Premium Kit • PN 63811 Starter Kit
Jetstream of Houston LLP • 5905 Thomas Road Houston, TX 77041
www.waterblast.com • 832-590-1300
Flow Rates QSG-ROTOMAGX22QSG-ROTOMAGX22
QSG-078_RotomagX22_Rev03/19
7
3d
5
1
2
3a
4
3b
3c
8
3e
3g
3f
3g
3f
6
O-RING MAINTENANCE KIT
THRUST WASHER/BEARING
(REBUILD KIT*)
3/16" HEX KEY
(NOZZLES/PLUGS)
O-RING PICK
63443
52351 - WASHER 52384 - BEARING
52636 (2) - BACKUP RING 26870 (2) - BUSHING O-RING 25193 (1) - MANDREL O-RING 26759 (8) - NOZZLE O-RING
63809
3/32" HEX KEY
(TOW RING SET SCREW)
63808
*REBUILD KIT
54535
ROTOMAG X22 ASSEMBLY
BUSHING/MANDREL/O-RINGS
(REBUILD KIT*)
54448 (1) - BUSHING 54449 (1) - MANDREL 52636 (2) - BACKUP RING 26870 (2) - BUSHING O-RING
25193 (1) - MANDREL O-RING
63945
NOZZLE CONTAINERS (3)
63806
15K ADAPTER
(3/4" MP MALE TO 3/4" NPTF)
29534
1/4" T-HANDLE HEX KEY
(MANDREL)
63814
ROTOMAG X22N ASSEMBLY
65095
TOW RING
52386
Rotomag X22N (1/4” NPT Ports) available in hard case kit form:
• PN 65130 Premium Kit • PN 65129 Starter Kit
Rev A
Rotomag X22 Assembly PN 63945
(Rotomag X22N PN 65095)
Item Qty Part Number Description
1 1 27072 Retaining Ring
2 1 52803 Shroud
3a-3g 1 54535 Rebuild Kit
3a 1 54449 Mandrel
3b 1 52351 Thrust Washer
3c 1 54448 Bushing
3d 1 52384 Thrust Bearing
3e 1 25193 O-ring, Mandrel
3f 2 52636 Backup Ring, Bushing
3g 2 26870 O-ring, Bushing
4 1 54452 Body
51 63944
(65094) Rotor
66
RM-PLUG
(64682)
(JS4F-PLUG)
Plug, ½”-28 UNEF
Plug, ¼” NPT internal hex
Plug, ¼” NPT external hex
7 1 66170 Tow Ring, No Eye
8 1 26869 Setscrew
ĂƐŚEƵŵďĞƌ ͲϬϭϴ ͲϬϮϬ ͲϬϮϮ ͲϬϮϰ ͲϬϮϲ ͲϬϮϵ ͲϬϯϮ ͲϬϯϱ ͲϬϯϴ ͲϬϰϮ ͲϬϰϳ ͲϬϱϮ ͲϬϱϳ ͲϬϲϯ ͲϬϲϳ ͲϬϲϵ ͲϬϳϯ ͲϬϳϱ ͲϬϳϴ ͲϬϴϮ ͲϬϵϬ ͲϬϵϯ ͲϬϵϴ ͲϭϬϲ ͲϭϭϬ Ͳϭϭϱ ͲϭϮϱ Ͳϭϯϱ
ŝĂ;/ŶͿ ϬϬϭϴ ϬϬϮϬ ϬϬϮϮ ϬϬϮϰ ϬϬϮϲ ϬϬϮϵ ϬϬϯϮ ϬϬϯϱ ϬϬϯϴ ϬϬϰϮ ϬϬϰϳ ϬϬϱϮ ϬϬϱϳ ϬϬϲϯ ϬϬϲϳ ϬϬϲϵ ϬϬϳϯ ϬϬϳϱ ϬϬϳϴ ϬϬϴϮ ϬϬϵϬ ϬϬϵϯ ϬϬϵϴ ϬϭϬϲ ϬϭϭϬ Ϭϭϭϱ ϬϭϮϱ Ϭϭϯϱ
Ydz WZ^^hZ;W^/Ϳ
ϮͲͲͲͲͲͲͲͲͲͲͲͲͲͲͲͲϭϲϵϭϳϳϭϵϭϮϭϬϮϱϭϮϲϳϮϵϱϯϰϯϯϲϵϰϬϮϰϳϯϱϱϬ ϰͲͲͲͲͲͲͲͲͲͲͲϭϳϭϮϬϯϮϰϲϮϳϲϮϵϯϯϮϲϯϰϰϯϳϭϰϬϵϰϵϬϱϮϯϱϳϵϲϳϲϳϮϳ ϳϵϯ Ͳ Ͳ ϲͲͲͲͲͲͲͲͲͲϭϲϳϮϬϳϮϱϭϮϵϵϯϲϯϰϬϵϰϯϯϰϴϰϱϭϬϱϱϭϲϬϴϳϯϬϳϳϴͲͲͲͲͲͲ ϴͲͲͲͲͲͲϭϯϮϭϱϲϭϴϮϮϮϬϮϳϮϯϯϭϯϵϱϰϴϭϱϰϮϱϳϰϲϰϭϲϳϲϳϯϭͲͲͲͲͲͲͲͲͲ ϮͲͲͲͲͲͲͲͲͲͲͲͲϭϯϴϭϲϲϭϴϲϭϵϲϮϭϬϮϮϵϮϰϲϮϳϭϯϮϯϯϰϰϯϴϭϰϰϯϰϳϲ ϱϭϵ ϲϭϭ ϳϭϬ ϰͲͲͲͲͲͲͲͲͲϭϰϵϭϴϯϮϮϭϮϲϮϯϭϳϯϱϳϯϳϴϰϮϭϰϰϰϰϳϵϱϮϴϲϯϯϲϳϱϳϰϴͲͲͲͲͲ ϲͲͲͲͲͲͲϭϯϭϭϱϰϭϴϬϮϭϲϮϲϳϯϮϰϯϴϲϰϲϵϱϮϴϱϲϬϲϮϱϲϱϴϳϭϭϳϴϰͲͲͲͲͲͲͲͲ ϴͲͲͲϭϬϮϭϭϳϭϰϯϭϳϭϮϬϭϮϯϱϮϴϰϯϱϮϰϮϳϱϭϬϲϮϬϳϬϬϳϰϭͲͲͲͲͲͲͲͲͲͲͲͲ ϮͲͲͲͲͲͲͲͲͲͲϭϭϳϭϯϵϭϲϰϭϵϲϮϮϬϮϯϮϮϱϳϮϳϭϮϵϮϯϮϭϯϴϯϰϱϳϰϴϳϱϯϵ ϲϮϳ ϲϳϯ ϳϯϰ Ͳ ϰͲͲͲͲͲͲϭϬϵϭϮϳϭϰϳϭϳϲϮϭϲϮϲϭϯϭϬϯϳϱϰϮϮϰϰϳϰϵϴϱϮϱϱϲϲϲϮϰϳϰϵ ϳϵϴ Ͳ Ͳ Ͳ Ͳ Ͳ ϲͲͲͲͲͲϭϯϭϭϱϲϭϴϯϮϭϮϮϱϲϯϭϲϯϴϯϰϱϳϱϱϱϲϮϱϲϲϮϳϯϵϳϳϵͲͲͲͲͲͲͲͲͲ ϴͲͲϭϬϰϭϮϭϭϯϵϭϲϵϮϬϮϮϯϴϮϳϴϯϯϲϰϭϲϱϬϱϲϬϰϳϯϰͲͲͲͲͲͲͲͲͲͲͲ ͲͲ ϮͲͲͲͲͲͲͲͲͲϭϭϱϭϯϵϭϲϲϭϵϱϮϯϰϮϲϮϮϳϳϯϬϴϯϮϰϯϰϵϯϴϯϰϱϳϰϴϳϱϯϵ ϲϮϳ ϲϳϯ ϳϯϰ Ͳ Ͳ ϰͲͲͲͲϵϯϭϭϭϭϯϭϭϱϮϭϳϲϮϭϭϮϱϵϯϭϮϯϳϭϰϰϵϱϬϱϱϯϰϱϵϲϲϮϴϲϳϳϳϰϲͲͲͲͲͲͲͲͲ ϲͲͲͲͲϭϯϬϭϱϲϭϴϲϮϭϴϮϱϰϯϬϲϯϳϴϰϱϴϱϰϲϲϲϯϳϰϳϳϵϭͲͲͲͲͲͲͲͲͲͲͲͲ ϴϵϬϭϬϲϭϮϱϭϰϰϭϲϲϮϬϮϮϰϭϮϴϱϯϯϮϰϬϭϰϵϳϲϬϰϳϮϮͲͲͲͲͲͲͲͲͲͲͲͲͲͲͲ
ϮͲͲͲͲͲͲͲϵϲϭϭϬϭϮϵϭϱϲϭϴϲϮϭϵϮϲϮϮϵϯϯϭϬϯϰϰϯϲϮϯϵϬϰϮϴϱϭϭϱϰϱ ϲϬϮ ϳϬϭ ϳϱϯ Ͳ Ͳ Ͳ ϰͲͲͲͲϭϬϰϭϮϰϭϰϲϭϳϬϭϵϳϮϯϱϮϴϵϯϰϵϰϭϱϱϬϮϱϲϰϱϵϳϲϲϲϳϬϮϳϱϳͲͲͲͲͲͲͲͲͲ ϲͲͲϭϭϬϭϮϳϭϰϱϭϳϱϮϬϴϮϰϰϮϴϰϯϰϮϰϮϮϱϭϮϲϭϭϳϰϭͲͲͲͲͲͲͲͲͲͲͲͲͲͲ ϴϭϬϭϭϭϵϭϯϵϭϲϭϭϴϲϮϮϱϮϳϬϯϭϴϯϳϭϰϰϴϱϱϲϲϳϱͲͲͲͲͲͲͲͲͲͲͲͲͲͲͲͲ ϮͲͲͲͲͲͲϵϮϭϬϲϭϮϬϭϰϭϭϳϭϮϬϯϮϯϵϮϴϳϯϮϭϯϯϵϯϳϳϯϵϳϰϮϳϰϲϵϱϲϬϱϵϳϲϲϬϳϲϴͲͲͲͲ ϰͲ Ͳ Ͳ ϭϬϭ ϭϭϰ ϭϯϲ ϭϲϬ ϭϴϳ Ϯϭϱ Ϯϱϴ ϯϭϳ ϯϴϮ ϰϱϰ ϱϰϵ ϲϭϴ ϲϱϰ ϳϮϵ ϳϲϵ ͲͲͲͲͲͲͲͲͲͲ
ϲͲϭϬϰϭϮϭϭϯϵϭϱϵϭϵϭϮϮϴϮϲϴϯϭϭϯϳϰϰϲϯϱϲϭϲϲϵͲͲͲͲͲͲͲͲͲͲͲͲͲͲͲ ϴϭϭϬϭϯϬϭϱϯϭϳϳϮϬϯϮϰϳϮϵϱϯϰϵϰϬϲϰϵϭϲϬϵϳϰϬͲͲͲͲͲͲͲͲͲͲͲͲͲͲͲͲ ϮͲͲͲͲͲͲϭϬϬϭϭϰϭϯϬϭϱϮϭϴϰϮϮϬϮϱϵϯϭϬϯϰϳϯϲϳϰϬϳϰϮϴϰϲϭϱϬϳϲϬϱϲϰϰϳϭϯͲͲͲͲͲ ϰͲ Ͳ ϵϲ ϭϬϵ ϭϮϯ ϭϰϳ ϭϳϯ ϮϬϭ Ϯϯϯ Ϯϳϴ ϯϰϮ ϰϭϯ ϰϵϭ ϱϵϰ ϲϲϴ ϳϬϳ ϳϴϴ Ͳ Ͳ ͲͲͲͲͲͲͲͲͲ
ϲϵϲϭϭϮϭϯϬϭϱϬϭϳϭϮϬϳϮϰϲϮϴϵϯϯϲϰϬϰϱϬϬϲϬϲϳϮϯͲͲͲͲͲͲͲͲͲͲͲͲͲͲͲ
ϴϭϭϵϭϰϭϭϲϱϭϵϭϮϮϬϮϲϳϯϭϵϯϳϲϰϯϵϱϯϭϲϱϴϳϵϵͲͲͲͲͲͲͲͲͲͲͲͲͲͲͲͲ ϮͲͲͲͲͲϵϯϭϬϲϭϮϮϭϯϵϭϲϯϭϵϳϮϯϱϮϳϲϯϯϭϯϳϭϯϵϮϰϯϱϰϱϴϰϵϯϱϰϮϲϰϳϲϴϵϳϲϮͲͲͲͲͲ ϰͲ ϴϵ ϭϬϮ ϭϭϲ ϭϯϮ ϭϱϳ ϭϴϱ Ϯϭϱ Ϯϰϵ Ϯϵϴ ϯϲϲ ϰϰϭ ϱϮϱ ϲϯϰ ϳϭϰ ϳϱϱ Ͳ Ͳ Ͳ ͲͲͲͲͲͲͲͲͲ
ϲϭϬϯϭϮϬϭϯϵϭϲϬϭϴϯϮϮϭϮϲϯϯϬϵϯϱϵϰϯϮϱϯϰϲϰϴϳϳϯͲͲͲͲͲͲͲͲͲͲͲͲͲͲͲ
ϴϭϮϳϭϱϬϭϳϲϮϬϰϮϯϱϮϴϱϯϰϭϰϬϮϰϲϵϱϲϳϳϬϯͲͲͲͲͲͲͲͲͲͲͲͲͲͲͲͲͲ
ϮͲͲͲͲϴϱϵϴϭϭϯϭϮϵϭϰϳϭϳϯϮϬϵϮϰϵϮϵϯϯϱϭϯϵϰϰϭϲϰϲϮϰϴϲϱϮϯϱϳϱϲϴϲϳϯϭͲͲͲͲͲͲ ϰͲϵϱϭϬϴϭϮϯϭϰϬϭϲϲϭϵϲϮϮϴϮϲϰϯϭϲϯϴϴϰϲϴϱϱϲϲϳϯϳϱϳͲͲͲͲͲͲͲͲͲͲͲͲͲ ϲϭϬϵϭϮϳϭϰϴϭϳϬϭϵϰϮϯϰϮϳϵϯϮϴϯϴϭϰϱϵϱϲϳϲϴϳͲͲͲͲͲͲͲͲͲͲͲͲͲͲͲͲ ϴϭϯϱϭϲϬϭϴϳϮϭϳϮϰϵϯϬϮϯϲϮϰϮϳϰϵϴϲϬϮϳϰϲͲͲͲͲͲͲͲͲͲͲͲͲͲͲͲͲͲ
EKd&>Kts>h^/E>h><Ͳz'WD EKdWĂƌƚŶƵŵďĞƌƐĨŽƌĞĂĐŚŶŽnjnjůĞƐĞƌŝĞƐĂƌĞZDͲyyyWϰdͲyyyĂŶĚ:^ϰ&ͲyyyǁŚĞƌĞʹyyyŝƐƚŚĞŽƌŝĨŝĐĞƐŝnjĞ;ĚĂƐŚŶƵŵďĞƌͿ
EK>
EhDZK&EK>^/E^d>>
ϭϮϱϬϬ ϭϬϬϬϬ ϳϬϬϬ ϱϬϬϬ ϯϬϬϬ
ZDWϰd:^ϰ&EK>&>Kt;'WDͿ
ϭϱϬϬϬϭϳϱϬϬϮϬϬϬϬϮϮϱϬϬ
*Tow ring with eye is PN
52386 and is included in
Premium Kits only. 66170
comes standard with
Rotomag assembly.
NOTE: Part numbers in
parenthesis are used in
Rotomag X22N assembly.
Part numbers and
descriptions are subject to
change without notice.

Jetstream of Houston LLP • 5905 Thomas Road Houston, TX 77041 www.waterblast.com • 1-832-590-1300
DANGER
!!
THIS PRODUCT CAN BE DANGEROUS IF NOT USED PROPERLY!
Always wear appropriate Personal Protective Equipment (PPE).
Detailed PPE information can be found at: www.fsesgsafety.com and
clicking on the JETSTREAM name or by referring to the yellow
JETSTREAM SAFETY WARNING pamphlet (PI-082).
The following Quick-Start Guide is intended to provide the customer with an
expedient reference for Rotomag X22* nozzle installation and operation. It does not
replace the complete product instructions (PI-078).
* ‘Rotomag X22’ is used to describe both the Rotomag X22 (1/2”-28 UNEF nozzle
ports) and Rotomag X22N (1/4” NPT nozzle ports) except in reference to nozzle
ports. Rotomag X22N is called out when necessary.
This product is sold with the understanding that the purchaser agrees to thoroughly
train all operators and maintenance personnel in the correct and safe installation,
operation, and maintenance of the product and to provide adequate supervi-
sion of personnel at all times. JETSTREAM urges customers to make complete
instructions available to all personnel and that all instructions are read thoroughly
before installing, connecting or using the Rotomag X22 2D pipe cleaning nozzle.
Retain these instructions for future reference. If this product is resold or otherwise
conveyed, the purchaser must pass on these instructions to the new user. If any
questions remain or for additional copies, call JETSTREAM at [phone] or
[phone].
Read the yellow JETSTREAM SAFETY WARNING pamphlet included with the ship-
ment of the product.
CONNECTING THE ROTOMAG X22
The Rotomag X22 is generally mounted to a rigid lance or a flexible hose for clean-
ing pipes. It can be used with a centralizer and can be fitted with nozzle extensions.
See Appendix B of the Rotomag X22 PI (PI-078) for applicable accessories.
Prior to connecting the Rotomag X22, engage the pump to flush out any system
debris. Ensure all Rotomag X22 connections are securely tightened.
NOZZLE INSTALLATION
The Rotomag X22 uses up to 8 flush-mounted tungsten carbide RM nozzles or
sapphire RMS nozzles. Refer to the charts in Appendix B of the Rotomag X22 PI
(PI-078) for the proper flow rate for your application.
NOTE: It is strongly recommended the Rotomag X22 be used with a BALANCED
(same size nozzles) combination of nozzles. Failing to do so may reduce the life of
the tool.
Configurations of 2, 4, 6, or 8 nozzles are available using the different combinations
of nozzles and plugs. Rotomag X22 nozzles can be installed in either the 90 degree
ports or the 45 degree forward ports, or both sets of ports simultaneously. Nozzle
extensions can be installed in all ports. When nozzles are installed in both the 90
degree and 45 degree ports the Rotomag X22 will spin faster. There are two sets of
radial ports marked ‘HS’ for high speed and ‘LS’ for low speed.
1. New Rotomag X22 comes with nozzle plugs installed. Determine nozzle
configuration to be used and remove plugs (if needed) using a 3/16” hex
key.
2. For Rotomag X22 (1/2”-28 UNEF): If plugs are to be used, apply anti-seize
compound to male threads and install into correct ports using 3/16” hex key.
Tighten to 50 lbs. in.
For Rotomag X22N (1/4” NPT): If plugs are to be used, apply 3-4 wraps of
Teflon thread sealant tape to male connection thread. Apply anti-seize
compound over the sealant tape and install into correct ports using 3/16”
hex key. Tighten connection 1-1/2 to 2 turns past hand tight.
3. For Rotomag X22: Apply anti-seize compound to male threads of nozzles and
install using 3/16” hex key. Tighten to 50 lbs. in.
For Rotomag X22N: Apply 3-4 wraps of Teflon thread sealant tape to male
connection thread. Apply anti-seize compound over the sealant tape install
using 3/16” hex key. Tighten connection 1-1/2 to 2 turns past hand tight.
FOR 22,500 PSI OPERATION (3/4” MP FML INLET)
1. Apply anti-seize compound to the threads and cone on the 3/4” MP male
connection.
2. Install the Rotomag X22 and tighten to 90 lbs. ft.
FOR 15,000 PSI OPERATION (NPT FML INLET)
Use a female NPT to male 3/4” MP adapter for 15,000 psi operation.
1. Apply 3-4 wraps of Teflon thread sealant tape to the male connection
thread (NOT adapter).
2. Apply anti-seize compound over the sealant tape for protection against galling
in connection threads.
3. Tighten the connection 1-1/2 to 2 turns past hand tight. All NPT pipe connec-
tions should have a minimum thread engagement of (4) threads.
4. Apply anti-seize compound to the threads and cone on the male end of the
adapter.
NOTE: Do not use Teflon tape.
5. Install the Rotomag X22 onto the adapter and tighten to 90 lbs. ft.
OPERATION
DANGER
!!
The Rotomag X22 nozzle’s discharge jet(s) can inflict serious bodily
wounds. Use only thoroughly trained operators to perform cleaning
operations with the Rotomag X22.
The Rotomag X22, with the flush-mounted nozzles, rotates between 30 and 600
rpm. Optional nozzle extensions can be used to slow the Rotomag X22’s rotation
while bringing the nozzles closer to the cleaning surface.
!!CAUTION
A centralizing device is strongly recommended when using nozzle
extensions to prevent damage to the extensions of the Rotomag X22.
!!CAUTION
An anti-withdrawal device (backout preventer) should be used to
prevent the tool from accidently exiting the pipe under high pressure.
Hose restraints (whip checks) should be used at all high pressure hose
connections including the fluid end discharge. Refer to the charts in
Appendix B of the Rotomag X22 PI (PI-078) for a list of backout preven-
ters.
ATTENTION
The person controlling the cleaning nozzle must be the operator
and must have control of the pressure. Do not allow a secondary or
remote operator to have control of the pressure.
1. Place barricades with warning signs or barricade tape around work area.
This includes the waterblast unit and all high-pressure hoses.
2. The operator must be outfitted with Personal Protective Equipment (PPE).
OSHA guidelines for Personal Protective Equipment are available in document
number 3151-12R 2004, which can be obtained from www.osha.gov.
!!CAUTION
DO NOT use the Rotomag X22 if it has not been cleaned and inspected
prior to starting the working shift.
For further info see:
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