Jetter JetMove 3000 User manual
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User Manual
JetMove 3000 Supply Unit
608880299
2Jetter AG
Item no. 60880299
Revision 1.13
July 2020 / Printed in Germany
This document has been compiled by Jetter AG with due diligence, and based on the known state of the art.
In the case of modications, further developments or enhancements to products shipped in the past, a revised docu-
ment will be supplied only if required by law, or deemed appropriate by Jetter AG. Jetter AG shall not be liable for any
errors either in form or content, or for any missing updates, as well as for any damage or detriment resulting from such
failure.
The logos, brand names, and product names mentioned in this document are trademarks of Jetter AG, of associated
companies or other title owners and must not be used without consent of the respective title owner.
The German manual is the original of the operating instructions.
Navigating through this document
In order that you can commission your new JM-3000 supply unit as quickly and smoothly as possible, we
ask that you rst read through this user manual thoroughly and carefully.
Step Action Comment
11..With this user manual, you will
be able to install and commis-
sion the JM-3000 supply unit
very easily and quickly.
Instructions for a quick
start
22. Just follow the step-by-step
instructions in the chapters.
Let’s get started!
NOTE:
This user manual covers the JM-3000 supply unit only.
Information on the JSC-3000* safety controller and the JM-3000 servo ampliers can be found in the
respective user manuals.
* In preparation
11 Safety
22 Mechanical installation
33 Electrical installation
44 Commissioning
55 Diagnostics
66 Safety features (STO and SBC)
AA Appendix
Jetter AG 3
JetMove 3000 Supply Unit
Order code
The item designation provides you with information about the specic design variant of the supply unit
delivered to you. You can take the meaning of the individual positions in the item designation from the
following order code.
JM - 3 P xx x - Mx Px Rx Cx Lx Ax
3 = Series 3000
P = Passive supply unit
10 = 10 kW
Device revision (optional)
= Initial version
B = First revision
= 3x230-480VAC
= Without
P1 = 24VDC/20A power supply unit integrated
P2 = 24VDC/20A integrated for network support
= No option = without internal BR -> ext. BR required
R1 = internal BR installed
= Standard, air cooling
C1 = ColdPlate
…
= No protective coating (standard)
L1 = Protective coating
Ax = Current hardware revision
A0 = Hardware revision 0
A1 = Hardware revision 1
A2 = Hardware revision 2
...
Fig. 0.1 Order code - JM-3000 Supply unit
NOTE:
It is recommended to install the servo ampliers with decreasing power from left to right.
NOTE:
A maximum of 9 servo ampliers (max. 9 x 3 = 27 axes) can be connected to one supply unit.
4 Jetter AG
JetMove 3000 Supply Unit
Manufacturing data
You will nd the serial number on the nameplate of JM-3000 supply unit, from which you can read the
date of manufacture according to the following code. The location of the nameplate on the JM-3000 can
be seen on Fig. 0.3 on page 6 and Fig. 0.4 on page 6.
Fig. 0.2 Nameplate - JM-3000 Supply unit
Year of manufacture
Week of manufacture Production-specic code
Parts per week
Jetter AG 5
JetMove 3000 Supply Unit
T
Fig. 0.3 Position of nameplate - JM-3000 (T)
A second nameplate (T1) with only the most important information is located on the top of the busbar
cover. This means that the nameplates are readable even when the devices are installed in a row.
T1
Fig. 0.4 Position of nameplate - JM-3000 (T1)
6 Jetter AG
JetMove 3000 Supply Unit
Scope of delivery
The scope of delivery includes:
yJM-3000 supply unit
yPrefabricated connecting cables for communication between supply unit and servo amplier
yPre-installed busbar elements for 24 V controller supply voltage (UCV) and DC link supply (UDC link)
yProduct DVD
Jetter AG 7
JetMove 3000 Supply Unit
Pictograms
Pictograms are used in this manual to improve orientation; their meaning is described in the following
table. The meaning of each pictogram is always the same even when it appears without text such as when
it is placed next to a connection diagram.
Warnings (see also section 1.1)
NOTICE!
Incorrect operation can damage the drive or cause it to malfunction.
DANGER DUE TO ELECTRICAL VOLTAGE!
Incorrect actions can endanger human life.
DANGER FROM ROTATING PARTS!
The drive can start up automatically.
Notices & assistance
NOTE:
Useful information or reference to other documents.
11..STEP:
Processing step within a sequence of several actions.
8 Jetter AG
JetMove 3000 Supply Unit
Table of Contents
1 Safety.............................................................................................................................. 13
1.1 Measures to ensure your safety.............................................................................................13
1.2 Warning symbols....................................................................................................................14
1.3 Intended Use..........................................................................................................................15
1.4 Usage other than intended.....................................................................................................15
1.5 EC declaration of conformity..................................................................................................16
1.6 Responsibility.........................................................................................................................17
1.7 Maintenance and repairs .......................................................................................................17
1.8 Repairs...................................................................................................................................17
2 Mechanical installation.................................................................................................... 18
2.1 Mounting instructions.............................................................................................................18
2.1.1 Order and arrangement .............................................................................................19
2.2 Mounting clearances..............................................................................................................20
2.3 Cooling of devices..................................................................................................................21
2.4 Mounting wall-mount devices.................................................................................................22
2.4.1 Dimensions of the version for wall mounting .............................................................22
2.5 Mounting ColdPlate devices ..................................................................................................25
2.5.1 Dimensions of models for ColdPlate mounting..........................................................25
2.5.2 Mounting the unit on the cooler .................................................................................28
2.5.3 Dimensioning of the cooler ........................................................................................29
3 Installation.......................................................................................................................30
3.1 Notes on installation...............................................................................................................30
3.2 Installation to EMC rules........................................................................................................31
3.3 Overview of connections........................................................................................................33
3.4 Connecting the protective earth conductor............................................................................35
3.4.1 PE connection acc. to DIN EN 61800-5-1.................................................................35
3.4.2 Connection diagram...................................................................................................36
3.5 Electrical isolation concept ....................................................................................................38
3.6 AC mains connection (power supply).....................................................................................40
3.6.1 Layout bottom X7 and X8 ..........................................................................................41
3.6.2 Residual current devices ...........................................................................................42
3.6.3 Fuses .........................................................................................................................42
3.7 Operation in special networks................................................................................................43
3.7.1 TN and TT networks ..................................................................................................43
Jetter AG 9
JetMove 3000 Supply Unit Table of Contents
3.7. 2 IT networks ................................................................................................................43
3.8 AC mains connection of 24 V switch-mode PSU...................................................................44
3.8.1 Layout top side X1 and X2.........................................................................................45
3.9 Brake chopper connection .....................................................................................................46
3.9.1 Connecting an external brake resistor.......................................................................46
3.9.2 Connection example with external brake resistor......................................................48
3.10 24 V DC output (X2 top).........................................................................................................48
3.11 Busbar connection of the supply voltages .............................................................................49
3.11.1 24 V control voltage supply........................................................................................50
3.11. 2 DC link supply............................................................................................................50
3.11.3 Overview of busbar connections ...............................................................................51
3.12 Control connections (front panel)...........................................................................................52
3.12.1 Specication of cross communication terminal (X3)..................................................53
3.12.2 Specication of relay terminal - REL output (X5).......................................................53
3.12.3 Specication of "State" terminal (X6).........................................................................53
3.13 Commissioning ......................................................................................................................54
3.13.1 Connection example - Supply unit/servo amplier ....................................................54
4 Diagnostics .....................................................................................................................56
4.1 Axis status LEDs....................................................................................................................56
4.2 Hotline, support & service......................................................................................................57
5 Design variants ...............................................................................................................58
5.1 24 V support in case of line loss ............................................................................................58
5.1.1 Purpose of the function..............................................................................................58
5.1.2 Functional description................................................................................................58
5.2 Model with integrated brake resistor ......................................................................................59
5.2.1 Purpose of this design variant ...................................................................................59
5.3 Model without 24 V switch-mode power supply unit ..............................................................59
5.3.1 Purpose of this variant ...............................................................................................59
A Appendix .........................................................................................................................62
A.1 Technical data - Supply unit BG 1..........................................................................................62
A.1.1 Technical data - Brake chopper BG 1........................................................................63
A.2 Technical data - Supply unit BG 2..........................................................................................64
A.2.1 Technical data - Brake chopper BG 2........................................................................65
A.3 Ambient conditions.................................................................................................................66
A.4 Derating at Tunom ≥ 40 °C .....................................................................................................68
A.5 Certications ..........................................................................................................................69
10 Jetter AG
Table of Contents JetMove 3000 Supply Unit
A.5.1 CE certication ..........................................................................................................69
A.5.2 UL certication...........................................................................................................69
A.5.3 Retroactive grid load due to harmonics .....................................................................69
A.6 Accessories............................................................................................................................70
A.6.1 Connection cables for communication ......................................................................70
A.7 Line lters...............................................................................................................................71
A .7.1 Selection guide for line lters.....................................................................................71
A .7. 2 Line lter selection - Leakage capacitance................................................................ 74
Jetter AG 11
JetMove 3000 Supply Unit Table of Contents
12 Jetter AG
Table of Contents JetMove 3000 Supply Unit
1 Safety
1.1 Measures to ensure your safety
The following instructions must be read before initial commissioning to avoid personal injury and/or dam-
age to property. Observe the safety instructions at all times.
1. Read the operating instructions rst!
Do not start the implementation until you have understood these
instructions.
Electric motion systems are dangerous by design:
Electrical voltages of 400 V AC or 565 V DC to 480 V AC or 678 V
DC
Dangerous high voltages ≥ 50 V may be present even 3 minutes
after disconnection from mains power (capacitor charge). Therefore
check that no voltages are present!
Follow the instructions of the warning label on the device (see front
panel).
Warning of hot surfaces!
Temperatures of up to 100 °C can occur on the heat sink of the unit. Ad-
jacent devices, especially above the heat sink, may be damaged. Contact
with hot surfaces may cause burns.
Maintain sufcient distance to adjacent modules!
Provide suitable protection against accidental contact with the heat
sink.
Protection against magnetic and/or electromagnetic elds during
installation and operation:
Persons with heart pacemakers, metallic implants or hearing aids, etc.
must not enter the following areas:
Areas where drive systems are installed, repaired or operated.
Areas where motors are installed, repaired or operated. Motors with
permanent magnets are particularly dangerous.
If it is necessary to enter these areas, rst consult a doctor for a deci-
sion if this is safe.
Jetter AG 13
Safety JetMove 3000 Supply Unit
Personal qualications:
To avoid personal injury and damage to property, only qualied per-
sonnel with electrical engineering training may work on the device.
The qualied person must be familiar with the operating instructions
(see IEC 364, DIN VDE 0100).
Knowledge of national accident prevention regulations (e.g. BGV A3,
in Germany)
During the installation, follow the instructions below:
Always comply with the connection conditions and technical data.
Observe the standards for electrical installation, such as conductor
cross-section and protective conductor and grounding connections.
During the installation, follow the instructions below:
Do not touch electronic components or contacts (electrostatic dis-
charge can destroy components).
1.2 Warning symbols
The safety instructions describe the following danger classes.
The hazard class describes the risk when the safety instructions are not followed.
Warning symbols Hazard class according to
ANSI Z 535 Consequences of non-observance
DANGER!
DANGER indicates a hazardous situation which, if
not avoided, will result in death or serious injury.
WARNING!
WARNING indicates a hazardous situation which, if
not avoided, could result in death or serious injury.
CAUTION!
CAUTION indicates a hazardous situation which, if
not avoided, will result in minor or moderate injury.
DANGER
from electrical
voltage!
Death or serious injury will result if the appropriate
precautions are not taken.
CAUTION hot surface!
CAUTION indicates a hazardous situation which, if
not avoided, will result in minor or moderate injury.
Table 1.1 Explanation of warning symbols
14 Jetter AG
JetMove 3000 Supply Unit Safety
1.3 Intended Use
The JM-3000 supply unit is a component designed for installation in industrial and commercial plants and
machines.
Installation is only permitted in stationary equipment.
The JM-3000 multi-axis motion system consists of at least one supply unit and at least one servo ampli-
er. In motor operating mode, the supply unit draws power from the supply network and provides it to the
connected servo ampliers via the DC link.
When the supply unit is installed in a machine, commissioning (i.e. commencement of the intended use)
is prohibited until it has been determined that the machine complies with Machinery Directive 2006/42/
EC. Commissioning, i.e. the commencement of the intended use is only permitted if the EMC Directive
(2014/30/EC) is complied with.
The JM-3000 supply unit complies with the Low Voltage Directive
2014/35/EC. It has been tested and certied according to appli-
cable standards (see Declaration of Conformity).
1.4 Usage other than intended
The supply unit must not be used outside a control cabinet.
Servo ampliers from other manufacturers must not be operated on the supply unit.
The use of the supply unit in special areas of application (e.g. in potentially explosive areas) is not permit-
ted.
Use in non-stationary equipment is considered an exceptional environmental condition and is only permit-
ted by separate agreement.
Our devices are:
Not intended for installation in vehicles. Deployment of the device in mobile equipment is classed as
non-standard ambient conditions and is permissible only by special agreement.
Not intended for installation in environments with harmful oils, acids, gases, vapours, dusts, radiation
etc.
Not approved for usage in special applications (e.g. in potentially explosive atmospheres or areas in
which there is a risk of re).
Not approved for usage outside a switch cabinet.
Not approved for the generation of high-frequency onboard networks for which the devices are not
designed.
NOTE:
The use of devices in warehouse storage and retrieval systems that are operated inside and outside the rack aisle on
rails is allowed provided the vibration does not exceed the maximum standard values 3M1 as per DIN EN 60721-3-3.
Jetter AG 15
Safety JetMove 3000 Supply Unit
1.5 EC declaration of conformity
EG-/EU-Konformitätserklärung
EG/EC declaration of conformity
FO_EW_005_9CE_JM3Pxx_2020-07-06-06-36-11.docx
Hersteller / manufacturer Jetter AG
Gräterstr. 2
D-71642 Ludwigsburg
Geräteart / model Servoverstärker / servo amplifier
Produkt / product JM-3Pxx
Das aufgeführte Produkt entspricht unter Beachtung der Informationen und Anweisungen in der zugehörigen
Produktdokumentation den folgenden EG-Richtlinien und Normen - jeweils mit Bezug auf die aktuelle Version - unter
Beachtung, dass bei Übergangsfristen stets auf die bisherige (ältere) Version verwiesen wird.
Die Inbetriebnahme des genannten Produktes ist so lange untersagt, bis das Produkt in die Maschine eingebaut wird
und den zutreffenden Richtlinien entspricht. Die Informationen und Anweisungen in der Dokumentation des gelieferten
Produkts sind zusätzlich zu beachten.
The product listed complies with the following EU directives and standards, taking into account the information and
instructions in the associated product documentation –with reference to the current valid version –in compliance of an
existing transitional period always on the previous (older) version is referenced.
It is prohibited to bring the named products into service until it is integrated in the machine and conforms to the relevant
directives. The information and instructions contained in the product documentation must also be observed.
EG-Richtlinien / EU directives
2014/35/EU Niederspannungsrichtlinie
low voltage directive
2011/65/EU RoHS
RoHS
harmonisierte, internationale oder nationale Normen / harmonized, international or national standards
Produkt-Norm / product norm
EN 61800-5-1: 2007
Elektrische Leistungsantriebssysteme mit einstellbarer Drehzahl - Anforderungen an die Sicherheit -
Elektrische, thermische und energetische Anforderungen;
Adjustable speed electrical power drive systems - Safety requirements - Electrical, thermal and energy;
Zur Zusammenstellung technischer Unterlagen bevollmächtigte Person
Authorised person for compiling technical files
Jetter AG, Gräterstr. 2, D-71642 Ludwigsburg
Ort / place: Ludwigsburg
Datum / date: 06.07.2020
Unterzeichner / signed by: Christian Benz
Vorstandsvorsitzender / CEO
16 Jetter AG
JetMove 3000 Supply Unit Safety
1.6 Responsibility
Electronic devices are not fail-safe. The manufacturer and/or operator of a complete machine or system
is responsible:
for ensuring the drive is rendered safe if the device fails;
for ensuring the safety of personnel and machinery;
for ensuring the complete machine is in correct working order;
for the risk assessment on the complete machine or system according to DIN EN 12100:2011 (for-
merly DIN EN 14121:2007) and EN ISO 13849-1 (formerly DIN EN 954-1).
Pay particular attention to the following topics in EN 60204-1:2006 "Safety of machinery":
The topic of "Electrical equipment of machines". The safety requirements on electrical machines
dened there are intended to protect personnel and machinery or systems.
The emergency stop function (as per EN 60204) shuts down the supply of power to a machine which
results in the drives coasting down in an uncontrolled manner. To avert hazards, check whether it is
appropriate:
− to keep individual drives in operation
− to initiate specic safety procedures
− to incorporate a Safe Torque Off function (Safe Torque Off: movement stop by "switching off
the electrical supply" or STO).
1.7 Maintenance
Maintenance procedures are not required. In the event of a fault, the device must be replaced and re-
turned to the manufacturer.
1.8 Repairs
Only authorized repair centers are permitted to carry out repairs. Unauthorized tampering can lead to
death, personal injury and damage to property. The warranty provided by Jetter AG is rendered void.
Jetter AG 17
Safety JetMove 3000 Supply Unit
2 Mechanical installation
2.1 Mounting instructions
NOTICE MOISTURE OR FOREIGN OBJECTS CAN DAMAGE THE DEVICE
FAILURE TO AVOID FOREIGN OBJECTS OR MOISTURE FROM
ENTERING THE DEVICE COULD RESULT IN DAMAGE TO THE
DEVICE
Avoid at all costs that
moisture enters into the device
drill chips, screws or foreign objects fall into the device.
Please note:
This device is intended exclusively for installation inside a stationary control cabinet. The control
cabinet must at least meet the IP44 degree of protection. When using the safety functions (STO and
SBC) in the servo amplier, the control cabinet must have a degree of protection of IP54 or higher in
accordance with EN ISO 13849-2.
Do not install the supply unit in areas where it will be exposed to constant shocks. Further information
can be found in the appendix.
Maximum pollution degree 2 according to EN 60664-1. For more information on environmental condi-
tions see the Appendix.
The best result for an EMC-compliant installation can be achieved with a conductive, well grounded,
chromated or galvanized mounting plate. If the mounting plate has been painted, remove the paint
from the contact area! The devices themselves have a blue chromated zinc frame.
NOTE:
When installating the supply unit within a multi-axis system, the operating instructions of the other devices
(servo amplier, controller etc.) must also be observed.
18 Jetter AG
JetMove 3000 Supply Unit Mechanical installation
2.1.1 Order and arrangement
The following basic guidelines apply to the arrangement and installation of the supply unit and servo
ampliers:
Line-up and order
The devices can be mounted directly next to each other and without any gaps between them. They
are fastened with two/four screws to the mounting plate. Control and power voltages are supplied to
the servo ampliers (JM-3000) via DC link and 24 VDC busbars. With the same cooling concept, this
is possible without additional compensation measures with regard to device depth.
The units must be mounted in the specied order in a row as shown in Fig. 2.1. A different order is not
permissible, as otherwise problems may occur with the busbar and heat dissipation.
It is recommended to install the servo ampliers with decreasing power from left to right.
A maximum of 8 servo ampliers (max. 8 x 3 = 24 axes) can be connected to one supply unit.
1 2 3 1) JM-3000 supply unit
2) JM-3000 servo ampliers
3) additional JM-3000 servo
amplier
Fig. 2.1 Order of line-up
WARNING RISK OF INJURY FROM HOT SURFACES
IGNORING THE INSTRUCTIONS COULD RESULT IN SERIOUS
BURNS OR DAMAGE TO MATERIAL.
During operation, the device can heat up to a temperature of up to
100 °C. Contact may cause skin burns. Therefore, provide protec-
tion against accidental contact.
In particular, ensure that there is sufcient clearance above the heat
sink to adjacent devices.
Jetter AG 19
Mechanical installation JetMove 3000 Supply Unit
2.2 Mounting clearances
NOTICE DAMAGE TO THE DEVICE DUE TO INCORRECT INSTALLATION
IGNORING THE INSTRUCTION COULD RESULT IN DAMAGE TO
MATERIAL.
The minimum clearances shown in the following gure apply to both
supply units and servo ampliers.
The clearance above is important to avoid heat accumulation.
The clearances below and in front are important to ensure correct
cable routing.
≥130
≥200
≥300
*) The bending radius of the mains cable must be taken into account
Fig. 2.2 Mounting clearances JM-3000
The decisive factor for the clearance below the device is the mains cable of the supply unit:
Bending radius of mains cable up to 3 x 10 mm2 (for BG1) - approx. 48 to 98 mm (depending on
cable type)
Bending radius of mains cable up to 3 x 16 mm2 (for BG2) - approx. 150 to 200 mm (depending on
cable type)
20 Jetter AG
JetMove 3000 Supply Unit Mechanical installation
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