Jobsite BRUSHLESS CT5650 User manual

VARIABLE SPEED ELECTRIC PALM SANDER CT5650
INSTRUCTION MANUAL
SAVE THESE INSTRUCTIONS AND PRECAUTIONS.
READ ALL PRECAUTONS AND INSTRUCTIONS BEFORE USE.
Cannon Tools Limited
Address:20 Station Road, Rowley Regis, West Midlands, B65 0JU.UNITED KINGDOM


1
EC DECLARATION OF CONFORMITY
We CANNON TOOLS LTD
20 Station road, Rowley Regis, West Midlands,B65 0JU.U.K.
Declare that the following machine complies with the appropriate basic safety
and health requirements of the EC Directive based on its design and type, as
brought into circulation by us.
In case of alteration of the machine, not agreed upon by us, this declaration will
lose its validity.
Product description: VARIABLE SPEED ELECTRIC PALM SANDER
Model: CT5650
Applicable EC Directives:
EC Machinery Directive 2006/42/EC
EC Directive of Electromagnetic Compatibility 2014/30/EU
Harmonized standards:
EN 62841 -1:2015, EN 62841-2-4:2014,
EN 55014-1:2017, EN 55014-2:2015,
EN 61000-3-2:2014, EN 61000-3-3:2013
20 Station Road, Rowley Regis, West Midlands, B65 0JU.U.K.
Mr. Gurcharan Tony Singh Sanghera
Managing Director
CANNON TOOLS LTD
2021-04-08

2
1. TECHNICAL SPECIFICATIONS
Model:
CT5650
Voltage:
230 -240V~ 50 Hz
Power consumption:
350 W
No load Speed:
4000-10000/min
(7stage variable speed control )
Dust Free Sanding Pad
Ø150mm
Orbit Size
Ø 5mm
Motor
Brushless
Sound pressure level LpA
79.7dB(A) K=3dB(A)
Sound power level LwA
90.3dB(A) K=3dB(A)
Vibration level
3.221 m/s² K=1.5 m/s²
Protection class
II
The declared vibration total value has been measured in accordance with a
standard test method and may be used for comparing one tool with another;
The declared vibration total value may also be used in a preliminary assessment
of exposure.
-Warning: the vibration emission during actual use of the power tool can differ
from the declared total value depending on the ways in which the tool is used”.
-Warning: avoid vibration risk
Suggestions: 1) wear glove during operation;
2) limit operating time and shorten trigger time.

3
2. GENERAL POWER TOOL SAFETY WARNINGS
General Safety
WARNING! Read all safety warnings and all instructions. Failure
to follow the warnings and instructions may result in electric shock,
fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded)
power tool
1) Work area
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases or dust. Power tools create sparks which may ignite
the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions
can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do
not use any adapter plugs with earthed (grounded) power tools. Unmodified
plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an increased risk of electric shock if your body
is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging
the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric
shock.
f) If operating a power tool in a damp location is unavoidable, use a residual
current device (RCD) protected supply. Use of an RCD reduces the risk of
electric shock.
3) Personal safety

4
a) Stay alert, watch what you are doing and use common sense when operating
a power tool. Do not use a power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention while operating power
tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before
connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or plugging in power tools that
have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables
better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of dust collection
can reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power
tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before making any adjustments,
changing accessories, or storing power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tools
operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with these
instructions, taking into account the working conditions and the work to be

5
performed. Use of the power tool for operations different from intended could
result in a hazardous situation.
Safety Instruction For All Operation
a) This power tool is intended to function as a sander. Read all safety warnings,
instructions, illustrations and specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fire
and/or serious injury.
b) Operations such as grinding, wire brushing, polishing or cutting-off are not
recommended to be performed with this power tool. Operations for which the
power tool was not designed may create a hazard and cause personal injury.
c) Do not use accessories which are not specifically designed and recommended
by the tool manufacturer. Just because the accessory can be attached to your
power tool, it does not assure safe operation.
d) The rated speed of the accessory must be at least equal to the maximum
speed marked on the power tool. Accessories running faster than their rated
speed can break and fly apart.
e) The outside diameter and the thickness of your accessory must be within the
capacity rating of your power tool. Incorrectly sized accessories cannot be
adequately guarded or controlled.
f) Threaded mounting of accessories must match the grinder spindle thread. For
accessories mounted by flanges, the arbour hole of the accessory must fit the
locating diameter of the flange. Accessories that do not match the mounting
hardware of the power tool will run out of balance, vibrate excessively and may
cause loss of control.
g) Do not use a damaged accessory. Before each use inspect the accessory
such as abrasive wheels for chips and cracks, backing pad for cracks, tear or
excess wear, wire brush for loose or cracked wires. If power tool or accessory is
dropped, inspect for damage or install an undamaged accessory. After
inspecting and installing an accessory, position yourself and bystanders away
from the plane of the rotating accessory and run the power tool at maximum
no-load speed for one minute. Damaged accessories will normally break apart
during this test time.
h) Wear personal protective equipment. Depending on application, use face
shield, safety goggles or safety glasses. As appropriate, wear dust mask,
hearing protectors, gloves and workshop apron capable of stopping small
abrasive or workpiece fragments. The eye protection must be capable of
stopping flying debris generated by various operations . The dust mask or
respirator must be capable of filtrating particles generated by your operation.
Prolonged exposure to high intensity noise may cause hearing loss.
i) Keep bystanders a safe distance away from work area. Anyone entering the
work area must wear personal protective equipment. Fragments of workpiece or

6
of a broken accessory may fly away and cause injury beyond immediate area of
operation.
j) Hold the power tool by insulated gripping surfaces only, when performing an
operation where the cutting accessory may contact hidden wiring or its own cord.
Cutting accessory contacting a "live" wire may make exposed metal parts of the
power tool "live" and could give the operator an electric shock.
k) Position the cord clear of the spinning accessory. If you lose control, the cord
may be cut or snagged and your hand or arm may be pulled into the spinning
accessory.
l) Never lay the power tool down until the accessory has come to a complete stop.
The spinning accessory may grab the surface and pull the power tool out of your
control.
m) Do not run the power tool while carrying it at your side. Accidental contact
with the spinning accessory could snag your clothing, pulling the accessory into
your body.
n) Regularly clean the power tool’s air vents. The motor’s fan will draw the dust
inside the housing and excessive accumulation of powdered metal may cause
electrical hazards.
o) Do not operate the power tool near flammable materials. Sparks could ignite
these materials.
p) Do not use accessories that require liquid coolants. Using water or other liquid
coolants may result in electrocution or shock.
Other safety instructions for all operations
Kickback and related warnings
Kickback is a sudden reaction to a pinched or attaching a rotating wheel, a
bearing pad, brush or any other accessory. Pinching or hanging causes rapid
stalling of the rotating accessory which in turn forced the tool Power out of control
in the opposite direction of rotation of the accessory to the point of seizing.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the
edge of the wheel that is entering into the pinch point can dig into the surface of
the material, causing jumps or expulsion of the grinding wheel. The wheel can
jump towards the operator or by moving away, as the direction of movement of
the grinding wheel at the point of pinch. Abrasive wheels may also break under
these conditions. Kickback is the result of misuse of the tool and / or procedures
or conditions incorrect operation and can be avoided by taking proper
precautions specified below.
a) Maintain firmly the power tool and position your body and arm for you allow to
resist kickback forces. Always use auxiliary handle, where applicable, for
maximum control of kickback or torque reaction during startup. The operator can
control the reaction torques or forces rebound, if precautions are taken.
b) Never place your hand near the rotating accessory. The accessory can
perform a bounce on your hand.

7
c) Do not place you in the area where power tool will move if kickback. The
rebound pushes the tool in the opposite direction to movement of the wheel in
point hooking.
d) Take special care when working corners, sharp edges etc.
Avoid twists and snaps of the accessory. Corners, edges or sharp twists tend to
hang the rotating accessory and cause loss of control or kickback.
e) Do not attach a saw chain, blade wood carving saw chain or toothed saw
blade. Such blades cause frequent rebounds and control losses.
Additional safety instructions for sanding operations
Do not use sandpaper too oversized for sanding discs. Follow manufacturers'
recommendations when selecting sanding paper. More abrasive paper extending
beyond the sanding pad presents a laceration hazard and may cause a crash,
tearing of the disc or kickback.
Do not use the sander for any purpose other than that for which it is designed.
Do not get the sander wet or use in damp or wet locations or areas where there
is condensation.
Do not use the sander where there are flammable liquids, solids or gases such
as paint solvents, etc.
Do not leave the sander operating unattended.
Do not carry the sander with your finger on the power switch.
3. MACHINE-RELATED SAFETY INSTRUCTIONS
– Harmful/toxic dust can be produced during your work (e.g. lead-containing
paint, some types of wood and metal). Contact with this dust, especially
inhaling it, can represent a hazard for operating personnel or persons in the
vicinity. Comply with the safety regulations that apply in your country. Connect
the electric power tool to a suitable extraction system.
To protect your health, wear a P2 protective mask.
Always wear protective goggles to protect against sanding hazards.
–Use a residual current protective device when metal grinding, as well as when
the operation of the power tool in a wet environment cannot be avoided. In the
event of an electric shock, the protective switch protects you against
life-threatening current through the body.
– Attention: Risk of fire! Avoid overheating the grinding material and the sander.
Always empty the dust container before taking a break. Swarf in the filter bag or

8
filter of the mobile dust extractor may self-ignite in unfavourable conditions such
as flying sparks when grinding metals. Particular danger exists if the swarf is
mixed with paint, polyurethane residue or other chemical materials and the
grinding material is hot after long periods of work.
– Always use original sanding pads. Foreign pads are not suitable for the speed
of the sander and may break.
– If the power tool is dropped or falls, check for damage to the machine and
sanding pad. Remove the sanding pad for closer inspection. Repair damaged
parts before using again. Broken sanding pads and damaged machines can
cause injuries and machine instability.
Mixed Dust Containing Metal And Sanding Damp Surfaces
With mixed dust containing metal (such as dust resulting from paint
sanding in the automotive field) and when sanding damp surfaces, the
following measures must be observed for reasons of safety:
– Connect the machine to a suitable dust extractor.
– Regularly blow out the motor housing of the machine to remove dust deposits.
4. TECHNICAL DESCRIPTION

9
5. UNPACKING AND CHECKING
Carefully remove the product from the packaging and examine it for any sign of
damage that may have happened during shipping. Lay the contents out and
check them against the parts shown below. If any part is damaged or missing;
please contact the seller and do not attempt to use the tool.
Contents:
2 x adaptor
1 x inner spanner
4 x sanding paper
1 x dust extraction hose
1 x Electric palm sander (80 Grit , 180 Grit, 240 Grit, 400 Grit)

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6. OPERATION
1. The tool is intended to be operated as a hand held tool. The tool can be used
in any position. Note! The sander can develop a torque reaction when started.
2. Make sure the sander is switched off. Select a suitable abrasive and secure it
to the backing pad. Make sure the abrasive is centred on the sanding pad. For
optimal performance we recommend original sanding pad and Sanding paper.
3. Switch on the sander by pressing the On/Off key,
4. The sander can now be started by pressing the lever.
5. The speed can be adjusted between 4,000 and 10000 rpm by rpm+ and rpm-.
Each press increases or reduces the speed by 1,000 rpm until it reaches the
limits.
6. When sanding, always place the tool on the work surface before starting the
tool. Always remove the tool from the work surface before stopping it. This will
prevent gouging of the work surface due to excess speed of the abrasive.
7. When sanding is finished, turn off the sander by pressing the On/Off key. The
sander LED (right) is now turned off.
Replacing the sanding pad
Always disconnect the power before maintenance! Only use original
sanding pad!
1. Insert the pad wrench between the backing
pad and brake seal to hold the spindle nut.
(see Fig.1)
2. Turn the backing pad counterclockwise to
remove it.(see Fig. 2)
3. Fit and tighten the new backing pad with
washers. (see Fig. 3)
4. Remove the pad wrench.
Fig.1
Fig.3
Fig.2

11
Attaching sanding accessories (Fig. 4)
The suitable sand paper and sanding cloth can be attached quickly and simply to
the sanding pad. Press the self-adhesive sanding accessory onto the sanding
pad.
In the case of a weakening adhesive effect of the sanding paper
surface, the sanding pad accessories, in particular those which are not
yet touching the work piece, may come loose from the sanding pad
and cause injuries. Replace the sanding pad!
1. Dust extraction
WARNING
Dust Hazard
Dust can be hazardous to health. Always work with a dust extractor.
Always read applicable national regulations before extracting hazardous dust.
The power tool does not have its own extractor unit. At the extractor connector, a
mobile dust extractor with an extraction hose diameter of 40mm should be
connected. (Fig .5)
Recommendation: Use an anti-static suction hose. This helps reduce the electric
charge.
Fig .4
Fig .5

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Working With The Machine
Risk of injury: Always secure the workpiece in such a manner
that it cannot move while being machined.
1. Observe the following instructions:
-The sanding capacity and quality are mainly dependent on the selection of the
correct abrasive.
- Hold the machine with two hands, one on the motor housing and one on the
gear head.
2 Sanding work:
9000-10000/min
Sanding with max. abrasion
Sanding off old paint, wood and veneered surface prior to paintwork,
Intermediate sanding of paintwork on surfaces.
8000-9000/min
Sanding thinly applied undercoat
Sanding wood with sanding cloth, Edge breaking on wooden parts,
Smoothing primed wooden surfaces,
7000-8000/min
Sanding solid wood and veneered edges, rebate of windows and doors,
Intermediate sanding of paintwork at edges.
Light sanding of natural wood windows using sanding cloth
Smoothing wooden surfaces using sanding cloth before staining
Rubbing or removing excess limestone residue using sanding cloth
6000-7000/min
Intermediate sanding of paintwork on stained surfaces
Cleaning natural wood window rebate using sanding cloth
4000-6000/min

13
Sanding stained edges
Sanding of thermoplastics
7. MAINTENANCE
WARNING: Always disconnect from the power supply before carrying out any
inspection, maintenance or cleaning.
GENERAL INSPECTION
1. Regularly check that all the fixing screws are tight.
2. Inspect the supply cord of the tool, prior to each use, for damage or wear.
3. Repairs should be carried out by an authorised service centre.
CLEANING
WARNING: Always wear protective equipment including eye protection and
gloves when cleaning this tool.
1. Keep your tool clean at all times. Dirt and dust will cause internal parts to wear
quickly, and shorten the device’s service life.
2. Clean the body of your machine with a soft brush, or dry cloth.
3. Never use caustic agents to clean plastic parts. If dry cleaning is not sufficient,
a mild detergent on a damp cloth is recommended.
4. Water must never come into contact with the tool. Ensure the tool is thoroughly
dry before using it.
5. If available, use clean, dry, compressed air to blow through the ventilation
holes (where applicable).
LUBRICATION
Slightly lubricate all moving parts at regular intervals with a suitable spray
lubricant.
STORAGE
Store this tool carefully in a secure, dry place out of the reach of children.

14
8. DESCRIPTION OFTHE SYMBOLS
The use of symbols in this manual is intended to draw your attention to possible
risks. The safety symbols and the explanations that accompany them must be
perfectly understood. The warnings in themselves do not remove the risks and
cannot replace correct actions for preventing accidents.
This symbol, marking a point of safety, indicates a caution, warning
or danger. Ignoring this warning can result in an accident to
yourself or others. To limit the risks of injury, fire or electrocution,
always follow the recommendations indicated.
WARNING – To reduce the risk of injury, user must read instruction
manual.
Class II symbol: this machine is designed with double insulation. It
is not necessary to connect it to an earthed power socket.
This symbol indicates the requirement of wearing ear protection,
eye protection and mask when using the product.
In accordance with essential applicable safety standards of
European directives.
9. DISPOSAL
Should your appliance need replacement after extended use, do not
discard it with the household rubbish but dispose of it in an
environmentally safe way.
Waste produced by electrical machine items should not be handled
like normal household rubbish. Please recycle where recycle facilities
exist. Check with your Local Authority or retailer
for recycling advice.

15
10. PARTS DIAGRAM

16
NO
Description
Qty
NO
Description
Qty

17
1
backing pad
1
20
Screw ST4*16
1
2
brake seal
1
21
cable plate
1
3
shim
1
22
left housing
1
4
motor casing
1
23
start button spring
1
5
spindle
1
24
Screw ST3*12
1
6
washer φ12*φ20*1
1
25
cover plate
1
7
wool mat φ12*φ20*1.5
1
26
squre lens
1
8
retaining ring φ28
1
27
main cable
1
9
double row bearing
1
28
speed controller
1
10
balance weight
1
29
power supply set
1
11
fan
1
30
dust exhaust
1
12
bearing
1
31
right housing
1
13
bearing housing
1
32
screw ST4*16
5
14
rotor
1
33
screw ST4*30
1
15
stator
1
34
spanner
1
16
bearing
1
35
adaptor
1
17
hall alignment ring
1
36
adaptor
1
18
magnet
1
19
start button kit
1

18
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