joule Modul-AIR All-E Instruction Manual

ENG-0026-01
Joule Modul-AIR All-E,
Modul-AIR All-E with Green Comfort
Module & Modul-AIR Aqua
Installation & Maintenance Manual

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Safety Information
This appliance can be used by children aged from 8 years and above and persons with reduced physical,
sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or
instruction concerning use of the appliance in a safe way and understand the hazards involved. Children
shall not play with the appliance. Cleaning and user maintenance shall not be made by children without
supervision.
• Hot water may drip from the discharge pipe of the pressure-relief device, this discharge pipe must be
le open to the atmosphere.
• The pressure-relief device is to be operated regularly to remove lime deposits and to verify that it is
not blocked.
• Drain valves are located on the hot water tank to allow draining of the water from the primary and
secondary.
• This appliance is intended to be permanently connected to the water mains and not connected by
a hose-set.
• A discharge pipe connected to the pressure relief device must be installed in a downwards direction
and in a frost-free environment.
• The Appliance power cable is to be connected to a suitably sized isolator which disconnects all poles
with a contact gap of at least 3mm.
• If an appliance capable of heating the tank above 89°C is connected to the primary coil then,
a separate non-self-resetting thermostat and 2 port valve must be installed in the primary circuit.

3Modul-AIR Exhaust Air Heat Pump Installation Guide
Preface
Dear installer,
You are about to install a Joule Modul-AIR exhaust air heat pump. This system shall only be commissioned
by a qualified installer. You the installer must have been trained by Joule. Systems installed by untrained
installers will have no warranty guarantee. Systems are to be commissioned using the Joule commissioning
App.
Before you start installing the Joule Modul-AIR, please ensure that you have fully read and understood this
installation manual. Use the table of contents on the next page to quickly find information.
Prior to the installation of the Modul-AIR system the dwelling must be visited and inspected by Joule to
determine whether the Modul-AIR is suitable for your specific job. This inspection is also carried out
to determine which configuration of Modul-AIR system is the most appropriate to install in your specific
scenario.
To successfully install the Green Comfort, it must be installed in combination with the Joule Modul-AIR.
The warranty terms are 2 years parts and labour on the Modul-AIR heat pump, Green Comfort module and
all heat pump system accessories supplied by Joule, with 25 years warranty on the Modul-AIR cylinder body.
To maintain these warranty guarantees a once yearly service must be carried out by a competent engineer.
For further details on the terms and conditions please consult the warranty section of this manual.
Based on the experience of the installers we want to further improve the Modul-AIR and Green Comfort.
Your feedback on the product, installation and this manual is appreciated
The Modul-AIR and Green Comfort complies with European directives and additional national regulations
which are indicated in a CE marking. The corresponding declaration of conformity can be requested from
Joule.
The Modul-AIR and Green Comfort complies with protection class IPX2.
For more information, please contact:
Joule UK:
Unit 3, Lefield Park, Park Road,
Pontefract,
West Yorkshire,
WF8 4PS, UK
e: [email protected]
t: 0330 808 8488
f: O 1513 568 336
Joule IE:
Unit 407 NW Business Park,
Cappagh Road, Ballycoolin,
Blanchardstown, Dublin,
D11 HD36, IE
e: [email protected]
t: 353 (1) 6237080
f: 353 (1) 626 9337

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Third Party Certification
Third Party Certification - Documents handover to the customer
Third Party Certification - Components check
Third Party Certification - Balance check
Confirm availability of operation and maintenance document, handover document for client
Is the system safe to operate?
Is the overall supply air flow rate greater than but no greater than 15% of overall extract air flow rate?
Incl. type of ventilation system
Is there adequate access and free space to the system for the purposes of operation and
maintenance?
Incl. type of controls
Has the system been le in reasonably clean condition?
Incl. design air volume flow rates
Are all components in good condition?
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
N
N
N
N
N
N
N
N

5Modul-AIR Exhaust Air Heat Pump Installation Guide
System Recording
Air Flow Measurements (Extract)
Air Flow Measurements (Supply) – With Green Comfort
Room
Reference
Design Air
Flow High
Rate (l/s)
Measured Air Flow High
Rate (l/s) Design Air
Flow Low
Rate (l/s)
Measured Air Flow Low Rate
(l/s)
Installer Third Party Installer Third Party
Kitchen
Bathroom
En-suite
Utility
Room
Reference
Design Air
Flow High
Rate (l/s)
Measured Air Flow High
Rate (l/s) Design Air
Flow Low
Rate (l/s)
Measured Air Flow Low
Rate (l/s)
Installer Third Party Installer Third Party
Living Room 1
Dining Room
Bedroom 1
Bedroom 2
Bedroom 3
Bedroom 4
Study

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Third Party Certification
Commissioning - MEV & MVHR
Commissioning Equipment
Heating System
Has the system been installed in accordance with manufacturers requirements?
Have controls been set up in accordance with manufacturer’s instructions?
Have all distribution grilles been locked to prevent unauthorised adjustment?
Have Ductwork joints been properly made in accordance with the supplier’s recommendations?
Y
Y
Y
Y
N
N
N
N
Schedule of air flow measurement equipment used,
(model and serial) Date of last INAB calibration
Installer
3rd Party
Test Pressure (Bar) Fill Pressure (Bar) Expansion Vessel (Bar)

7Modul-AIR Exhaust Air Heat Pump Installation Guide
Installation Checklist
General
Have the correct number and location of extract fans/terminals been installed?
Is the installation complete with no obvious defects present?
Has all protection/packaging been removed such that the system is fully functional?
Is the ductwork fitted to the correct connections on the exhaust air heat pump?
Has all the exhaust ductwork been insulated?
Is flow and return pipework connected correctly?
Has the correct size power cable been used for exhaust air heat pump?
See Page 52 for cable requirements
Is primary flow + return insulated?
Has an electrical isolation switch been installed?
Has the correct size electrical circuit breaker been installed?
Is heating expansion vessel correctly sized, secured and charged to the right
pressure?
For ducted systems, has ductwork been installed in such a manner that air
resistance and leakage is kept to a minimum?
Has the exhaust air heat pump and all its ductwork been effectively insulated
where installed in unheated spaces?
Has system been completely flushed of air + charged to the correct pressure
(1.5 BAR) ?
NO Pre-Paid Meters are to be installed on a
Modul-AIR Exhaust Air Heat Pump System

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Installation Checklist
Ventilation System
Total floor area of dwelling?
Total installed equivalent area of background ventilators in dwelling?
Have all background ventilators been le in the open position?
Is the installation complete with no obvious defects present?
Has all ductwork been effectively insulated where installed in unheated spaces?
Have appropriate air terminal devices been installed to allow system balance?
Are the correct number and size of background ventilators provided that satisfy
TGD F?
Condensate connection is complete and drains to an appropriate location?
Does the total installed equivalent ventilator area meet the requirements given in
Section 1.2 of TGD F?
Have the correct number and location of extract fans/terminals been installed
that satisfy relevant Table of Tables 1, 2 and 3 of TGD F?
Do all internal doors have sufficient undercut to allow air transfer between rooms
(i.e. 10 mm over and above final floor finish)?
Has all protection/packaging been removed (including background ventilators)
such that system is fully functional?
For ducted systems, has the ductwork installation been installed in such a manner
that air resistance and leakage is kept to a minimum?
Has the entire system been installed such that there is sufficient access for routine
maintenance and repair/replacement of components?
Upon initial start-up, was any abnormal sound or vibration experienced, or
unusual smells detected?

9Modul-AIR Exhaust Air Heat Pump Installation Guide
Table of Contents
Introduction .......................................... 10
Modul-AIR Variants.................................. 13
Modul-AIR Dimensions ............................ 14
Green Comfort Dimensions...................... 16
Technical Specification ............................ 17
Modul-AIR Box Contents.......................... 18
Green Comfort Box Contents ................... 19
Pre-Installation Notes...............................20
First Fix Notes.........................................22
Transport & Handling ..............................24
Installation Location.................................25
Mounting the Modul-AIR..........................29
Mounting the Green Comfort ...................30
Wall Build Up Detail................................. 31
Connecting the Modul-AIR.......................39
Piping the Modul-AIR ..............................42
Modul-AIR Mechanical Schematic .............43
Connecting the Green Comfort ................45
Green Comfort Mechanical Schematic.......48
General Pipework ...................................49
Modul-AIR Electrical Connections .............56
Modul-AIR Electrical Schematic.................58
Modul-AIR Main PCB Board......................60
Modul-AIR Electrical Overview ................. 61
Green Comfort Electrical Schematic ..........63
Green Comfort Main PCB Board ...............64
Green Comfort Electrical Overview ...........65
Ventilation RF Accessories........................66
Modul-AIR Tank ......................................67
Commissioning the Modul-AIR Unit...........69
Modul-AIR Unit Menu Overview................ 71
Commissioning Hot Water Tank................84
Commissioning Green Comfort Unit..........86
Filling and Venting the Modul-AIR Unit.......88
Checking the Modul-AIR Status.................90
Error Messages.......................................93
Maintenance of the Modul-AIR..................96
Checking the Green Comfort Status ........ 103
Maintenance of the Green Comfort ......... 104
Refilling the Heating System ................... 105
Warranty.............................................. 106
Modul-Air System Sound Data ................ 108
Additional Mechanical Schematic ............ 111
Additional Electrical Schematic................112

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Introduction
General Product Description:
Who is this manual for?
Intended & unintended use
Nameplate and symbols on the product
The Type Plate
The Modul-AIR extracts heat from the stale indoor air that is to be exhausted outdoors. This heat, rather then
being lost to the atmosphere as in traditional ventilation system, is rather returned to the central heating
system allowing to fully electrically heat a hot water tank and, depending on the variant, this recaptured
energy is also used for the space heating of the house.
All variants that provide space heating are available with or without balanced ventilation (Green Comfort
Module).
This manual details two different variants of Modul-AIR:
• Modul-AIR Aqua: Heat Pump Water Heater & Joule hot water storage tank
• Modul-AIR AII-E: All Electric Space Heating, water Heating & Joule hot water storage tank
This manual is intended for the professional installer. The installer must be certified by Joule and have
successfully completed the Modul-AIR training. The installer does not need to be in possession of a STEK or
F-gas certification.
The purpose of the manual is to support you in installing the Modul-AIR with or without the Green Comfort
unit safely and correctly.
The Modul-AIR may only be used to use the heat from ventilation air to heat a home and optionally to heat
tap water. The Modul-AIR should only be installed according to the instructions in this manual.
Any other use is considered unintended use and may result in damage to the Modul-AIR and/or personal
injury. Always follow the instructions in the accompanying manual(s) and if in doubt contact the manufacturer.
The Green Comfort is only used in combination with the Modul-AIR to provide a home with balanced
ventilation. The Green Comfort may only be installed according to the instructions in this manual.
Any other use is considered unintended use and can lead to damage to the Green Comfort and/or personal
injury. Always follow the instructions in the accompanying manual(s) and if in doubt, contact Joule
Important information about your unit can be found on a rating plate as well as other symbols located on
the product.
The Type Plate provides information about the unit. The Type Plate is located in two places on and in the
Modul-AIR and Green Comfort units as shown: