K2 Systems 4000142-B User manual

k2-systems.com
We support PV systems
Formerly Everest Solar Systems
Universal Standard Hook +2,
5.5" Base w/ K2 EverSeal
QUICK GUIDE

2
Part Number Description
4000142-B USH +2, 5.5" Bse Kit, w/K2 EverSeal
Components
Tools overview
Kit includes:
Universal Standard Hook +2,
5.5" Base"
Material: aluminum
Finish: mill
K2 EverSeal
13 mm dep socket
TTorque 10 ft-lbs
Torque wrench
T10-50 ft-lbs
Lag Screws w/ EPDM Washers
Material: stainless steel

3
Assembly
2
!Once you've identified the correct install placement of the hook, tighten the nut connecting
the hook base and top. Peel off backing on butyl and align hook over pilot holes. With a 13mm
socket, install provided lag screws.
1
!
Remove tile in mounting location. Clean out any debris. Locate rafter for hook installation. Loosely connect the
hook base and top using the provided mushroom bolt and hex nut. Using the hook as a guide, mark your drill
points over the rafter. Using a 7/32" drill bit, drill pilot holes in marked drill points.

4
4
!Insert the T-Bolt through the slot in the Universal Standard Hook and into the side channel of
CrossRail. Turn the T-Bolt clockwise ensuring that the mark at the end of the shaft is vertical, in-
dicating proper alignment. Attach the serrated flange nut and tighten to 26 ft-lbs (35 Nm). Double
check that the alignment marking on the end of the T-Bolt shaft is vertical to ensure it is properly
engaged.Refer to CrossRail Assembly Instructions for more detail on proper rail installation.
3
!A. Install Replacement Flashing
Push back center tab to allow tile hook to pass through. Using roofing bars, prop up interlocking tiles to allow
installation of replacement tile flashing. Place flashing and lower surrounding tiles to allow flashing to sit properly.
B. Grind/Notch Tile
Mark location of tile hook on the tile. Create a safe
tile cutting station with proper safety precautions
and equipment. Notch tile with a tile grinder or a
tuck point diamond blade. Be sure tile is cut enough
so that weather guards sit in their original position.
Some jurisdictions may require water or ventilation
to prevent silica dust exposure. Always wear eye
protection and safety mask.