Assemble
Grill
9. Mount the 4 Side Shelf Brackets to the two pair of screws on each side of the grill with the
attached
Acorn Nuts. (Fig. 6 & 7) Remove any lock washers. They should not be used mounting the brackets
.
The ShelfStop-Tabs
(short
metal rod with cap) on the bracket should be near the top of the bracket
and
facing in toward the other bracket. The left and right brackets are different.
10. Use a 10mm socket wrench (preferably), or the included
wrench, to snugly tighten all acorn nuts on the grill including
the hinge. If an acorn
nut
spins without tightening, using a
rapid jerking action with the wrench usually causes them to
catch and tighten. Lifting up on the bracket may
also
help as it
causes friction on the screw
allowing
the nut to
tighten.
11.It is also good to double check the tightness of
the
Band Tension Bolts that are mounted horizontally
toward
the back, near the hinge. (Fig.
7
)
They should be very snug
and
tight. A few turns past anything resembling loose.
Use the included hex key (Allen wrench) to hold the bolt.
Use the 10mm wrench to turn the nuts.
Do not turn the bolt as it may ruin the threads.
12.To lift the grill into the cart, have one person hold
the
metal hinge on the back of the grill and the other
person
hold the ash/draft opening at the bottom on the
front.
Place
the grill into the cart so the front of the grill is between the
two locking caster wheels. (Page 3) The ceramic grill body
does not need to be fastened to the cart. The weight of the grill
is sufficient to hold it in place.
13. Place the ceramic Firebox into the grill so that the cut-out
notch/hole on the bottom aligns with the Bottom Air Control
Door on the front of the grill. (Fig. 8)
Installing the Grill in an Enclosure / Island:
To lift the grill, one person should grip the steel hinge at the rear
of the
grill
.
The second person
should o
pen the lid and grip the
Bottom Air Control Port from
the
inside of the grill. Keep the
other hand on the
Main
Handle to steady it. Lower the grill into
position on the optional ceramic feet and heat-shield or a
noncombustible surface.
WARNING:A noncombustible surface less than 1” thick, which is
on top of wood/combustible material, is not sufficient protection
without the Built-in Kit which includes a heat shield under the grill.
When any wood or combustibles are located immediately beneath
the surface that the grill will be resting on, the Basket Grate and
Ash Pan should also be used in place of the Cast Iron Grate. The
Ash Pan is suspended above the bottom of the grill creating an
insulating air gap to reduce radiant heat off the bottom of the grill.
See Website for more Built-in Instructions
5
Fig.6 Shelf Bracket (inside view)
Fig.7
Shelf Bracket (outside) & Tension Bolt
Fig. 8 Placing Firebox in Grill
