
4. Holes in the fuel line. The tear resistance of silicon tubing
is verylowandit’snotuncommontodevelopa hole where the
fuel line is assembled over the edges of brass tubing. If the
engine runs well on the first half of tank and then quits, it’s
almost always caused by a hole in the pick up line inside the
tank. Look for bubbles in the fuel line while the engine is run-
ning, this is a sign of holes somewhere in line.
5. Pressure tap in muffler plugged or restricted. Some fuels
contain oil that can collect on the interior of the muffler and
plug off the pressure tap causing the fuel tank to loose pres-
sureand starve theengine for fuel.This will causethe engine
torunlean then rich thenlean.Try running the enginewiththe
pressure line removed from the muffler to see if the problem
still exists.
MAINTENANCE
Whenyouarefinishedrunningforthe day,run your engine dry
byremovingthe fuel line atamoderatespeed or allow thefuel
tanktorun dry.It is best tosquirt someK&BAFTER RUN OIL
in the carburetor, then flip the propeller about 10 to 20 times.
Thisoilwillkeepcastorbasedfuelsfrom gumming and protect
internal engine parts from rust and corrosion. When storing
your model between running sessions, it is best to wrap your
engine in a rag or plastic to prevent dust, dirt and moisture
fromenteringthe engine. Theengineshould also be wrapped
in a rag between running sessions at the pond.
CHECKTIGHTNESSOFALLSCREWS
On a regular basis you should check all screws associated
withtheengine.Mounting,head,backcover,muffler,prop,lower
unit,etc.These screws must be properly torqued and not over-
tightened.Alwaysuseacrosstorquingtechniqueasmentioned
below.
BEARINGCARE
Your engine operates in an aquatic environment and uses fu-
els which attract moisture which will shorten the life of the
bearingsifnot cared for properly.
Acleaninghole is provided inthefront housing to aidinclean-
ing the front (or top) bearing. Simply place the spout tube of
WD40 (or similar product) up to the hole in the housing and
“back-flush” the bearing until you see fresh lube coming out
from under the flywheel. The bearing may also be oiled with
K&B After Run Oil using this same procedure. Do not use
WD40(or similarproduct) onthe lower unit.
FLEXSHAFT CARE
An access hole is provided in the lower unit for pre operation
lubrication of the flex shaft. We recommend that each time,
beforeyourunthe engine, you lubethe cablewithamixture of
50%STP& 50% 20-50weightoil. In addition,werecommend
that you periodically remove, inspect, and re-lube the entire
flex cable with K&B # 8449 shaft lube or equivalent for maxi-
mum cable life.
FUEL& CLEANLINESS
Alwaysuse fresh, clean fuel toprevent starting problemsand
poorengineperformance. We recommendthatyou use a fuel
filterinthe line betweenthetank and the needlevalveassem-
bly.Afilter will prevent foreign material from reaching the car-
buretorand causing aclog.
The engine will accelerate from idle to full throttle smoothly
andinstantaneouslywhenproperly adjusted. The enginemay
not idle well at a low setting or accelerate as quickly until it is
brokenin.
BREAK-IN
1.BREAK-IN running should bedone at aslightlyrich setting.
The needle valve should be set at a point just into this range
from a four cycle setting. Run the boat in the water at maxi-
mumthrottle for 2 minutes, then throttle backforapproximately
30seconds.Repeatthissequenceuntilapproximately30min-
utes of accumulated running time has been obtained.AVOID
MAXIMUMTHROTTLEFORLONG PERIODSOFTIMEDUR-
ING BREAK IN and AVOID RUNNING FOR LESS THAN 5
MINUTERUNS.
2. After the first 30~45 minutes, run the engine at a normal
peak needle valve setting. This should be a little on the rich
sidetoensureengine received proper lubrication.
BOAT INSTALLATION
Theengine must be mountedfirmlyto the transomofthe boat
usingthe machine screws andplate supplied with theengine.
Neveruse wood screws tomount the engine.
Careshouldbetakentothemountingpositionasrecommended
bytheboat manufacturer.
TROUBLE SHOOTING
Generallymostengine starting problems canbetracedto bad
glow plugs, weak starting batteries, or inadequate fuel sys-
tems.
GLOW PLUGS
The glow plug when connected to a 1.5 volt battery should
glow a bright orange. If the plug slightly glows the battery or
plugshouldbe replaced.
If the seal leaks around the center plug post, replace it.
Theglowplugelementshouldbeexaminedafterseveralflights.
If the element is deformed or touching the side of the plug
body, replace it. If the glow plug element is pitted or has a
frosty look, the engine is running too lean and continued run-
ning will seriously harm the engine.
FUEL SYSTEMS
The most frequent problems encountered with fuel systems
are:
1.Improperfuel tank location.Thefueltank should belocated
as close to the engine as possible.
2. Fuel pick up in tank is not free or in the wrong location. If
the boat runs rich, then lean, then rich, the pick up may be
picking up air, then fuel, then air, as the thrust of the engine
causes the fuel to be forced from the front of the tank to the
back.
3. Dirtorcontaminates in the fuel, tank,lines,filteror carbure-
tor. Many times a sliver of fuel line or other debris will cause
theneedleorifices to becomepluggedintermittently so acon-
sistentmixturesetting can not beobtained.Carefulinspection
andcleaningofthesepassageswillusuallysolvethe problem.
Don't use silicone sealant on areas of the carburetor that in-
volvefuel passages.