K&N Engineering Typhoon 69-2520 User manual

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INSTALLATION INSTRUCTIONS
69-2520
TO START:
1. Turn the ignition OFF and disconnect the
vehicle's negative battery cable.
2. Remove the air temperature sensor from
the stock intake tube as shown
3. Remove the wire loom from retaining clips
as shown.
4. Loosen and remove the five airbox retaining
bolts then remove airbox lid as shown.
5. Remove the stock air filter.
6. Pull up and remove the fresh air intake from
fender well.
7. Remove the four throttle body retaining bolts
from airbox. These bolts will be re-used.
8. Remove the crankcase vent hose from airbox as
shown.
9. Remove the bolt and nut that secure the the
airbox to the vehicle. Bolt will be re-used.
10. Remove the airbox from the vehicle.
11. Jack the driver’s side of the vehicle up and
support with jack stands then remove the tire.
12. Using the supplied T-20 wrench, remove
the two screws that retain the inner fender
valance to the fender.
13. Remove the two push pins that retain the
inner fender valance and move out of the way.
14. Remove the two bolts that retain the resonator
to the fender well then remove the resonator.
Dodge
2000-05 Neon
L4-2.0L
Tools
Flat Blade Screwdriver
Phillips Screwdriver
Ratchet
10mm Socket
13mm Socket
Description Qty. P/N
A HOSE CLAMP #44 2 08560
B HOSE; 2-1/2"ID X 2"L, STRAIGHT, BLACK 1 08441
C BRACKET; "F" THROTTLE 1 070063
D BRACKET; "F" RADIATOR 1 070062
E GROMMET; ATS 1 08167
F TUBE; 69-2520, POLISH 1 27131TP
G VIBRATION GROMMET 1 082002
H WASHER; 8MM FLAT, SS 1 08272
I NUT; 6MM NYLOCK, SS 1 07512
J HOSE CLAMP #40 1 08554
K FILTERCHARGER 1 KRU4950E
L DRYCHARGER (BLACK) 1 971001DK
M WRENCH; T20 TORX 1 69801
O EDGE TRIM 1 102455
P HOSE; 10MM X 22"L, BLACK SILICONE 1 084060
Parts list
WARNING: Please follow directions carefully. The K&N
Drycharger, included, must be installed on the K&N air filter
in all K&N Typhoon Cold-Air intake kits. The K&N Typhoon
Intake System is a performance product that can be used
safely during normal, ambient weather conditions. During
harsh and inclement weather conditions, you must convert
your Complete Cold Air Intake System to a Short-Ram con-
figuration, or return your intake to the stock OEM airbox
and intake tract configuration. Failure to follow these
instructions can void your warranty.
Chrysler
2000-05 Neon
L4-2.0L

INSTALLATION INSTRUCTIONS
Continued
• P.O. BOX 1329, RIVERSIDE, CA., U.S.A. 92502 • TECH SERVICE 800-858-3333 • FAX [phone]
• e-mail: [email protected] • WWW: http://www.knfilters.com 174047D
32. Reverse the removal process and reinstall the
inner fender valance.
24. Align the K&N intake tube bracket to the stock
airbox mount.
25. Using the supplied nut, tighten the intake tube
bracket to the stock stud.
26. Align the intake tube and tighten throttle body
hose clamp.
27. Install the air temp. sensor into the rubber
grommet on the K&N intake tube.
28. Using the supplied silicone hose, attach one
end to the K&N intake tube and the other end to
the crankcase vent tube.
29. Install the K&N Drycharger and hose clamp
onto the K&N Filtercharger.
30. From underneath the vehicle, install the K&N
Filtercharger onto the K&N intake tube.
17. Using the battery tray mounting bolt that was
removed in step 15, mount the throttle body
bracket to the battery tray as shown.
18. Using the stock bolt removed in step 9, secure
the throttle body bracket to the stock airbox mount.
19. Install the supplied silicone hose and hose
clamps to the throttle body and tighten throttle
body hose clamp.
20. Install the supplied edge trim to the resonator
hole as shown.
21. Install the larger grommet into the K&N intake
tube bracket.
22. Install the smaller grommet into the K&N intake
tube.
23. Slide the K&N intake tube down the resonator
hole then insert the other end into the throttle body
silicone hose.
ROAD TESTING:
1. Start the engine with the transmission in
neutral or park, and the parking brake
engaged. Listen for air leaks or odd noises. For
air leaks secure hoses and connections. For
odd noises, find cause and repair before pro-
ceeding. This kit will function identically to the
factory system except for being louder and
much more responsive.
2. Test drive the vehicle. Listen for odd noises
or rattles and fix as necessary.
3. If road test is fine, you can now enjoy the
added power and performance from your kit.
4. K&N suggests checking the Filtercharger
element periodically for excessive dirt build-up.
When the element becomes covered in dirt (or
once a year), service it according to the
instructions on the Recharger service kit, part
number 99-5000 or 99-5050.
34. Re-connect the negative battery cable and
double check that everything is tight and properly
positioned before starting the vehicle.
36. It will be necessary for all Typhoons to be
checked periodically for realignment, clearance
and tightening of all connections. Failure to follow
the above instructions or proper maintenance may
void warranty.
35. The C.A.R.B. exemption sticker, (attached), must
be visible under the hood, so that an emissions
inspector can see it when the vehicle is required to
be tested for emissions. California requires testing
every two years, other states may vary.
16. Using the four bolts that were removed in
step 7, secure the two provided throttle body
brackets to the throttle body as shown. 31. Align everything for best fit and clearance
and tighten all hardware.
33. Remount the tire and torque to factory
specs.
15. Remove the battery tray mounting bolt.
This bolt will be re-used.
*FREE K&N DECAL To register your warranty, please see us online at knfilters.com/register.FREE K&N DECAL*