Katana S610M User manual

1
KATANA S610M Inverter Specialized for Elevator Manual
No other Drive is as Magical and
Mystrerious as KATANA
User Manual
S610M Inverter Specialized for Elevator
Version: A0
Editing time: Oct. 23, 2018
Effective time: Oct. 23, 2018
Editor:
Auditor:
Approver:

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KATANA S610M Inverter Specialized for Elevator Manual
Modification Record:
Version No.
Modification
Description
Person in
charge
Modification
time
Approver
Approval time
A0
Creating
Jiantao Gao
1. The contents of modification description include: creating, modifying (including
modification instruction) and deleting (including deletion instruction).

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KATANA S610M Inverter Specialized for Elevator Manual
Release Note
Abstract
The manual elaborates the installation, operation, functional parameters setting, maintenance etc. of the
S610M serial inverter special for elevator.
Targeted Readers
Users
Inverter design engineer
Engineering and maintenance staff
Technical support staff
COPYRIGHT © 2018 KATANA ELECTRIC CORPORATION.
ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION MAY BE REPRODUCED,
STORED IN A RETRIEVAL SYSTEM, OR TRANSMITTED,
IN ANY FORM, OR BYANY MEANS, MECHANICAL, ELECTRONIC,
PHOTOCOPYING, RECORDING, OR OTHERWISE, WITHOUT THE PRIOR
WRITTEN PERMISSION OF KATANA . NO PATENT LIABILITY IS ASSUMED WITH
RESPECT TO THE USE OF THE INFORMATION
CONTAINED HEREIN. MOREOVER, BECAUSE KATANA IS CONSTANTLY
STRIVING TO IMPROVE ITS HIGH-QUALITY PRODUCTS, THE
INFORMATION CONTAINED IN THIS MANUAL IS SUBJECT TO CHANGE WITHOUT
NOTICE. EVERY PRECAUTION HAS BEEN TAKEN IN
THE PREPARATION OF THIS MANUAL. NEVERTHELESS, KATANA ASSUMES NO
RESPONSIBILITY FOR ERRORS OR OMISSIONS.
NEITHER IS ANY LIABILITYASSUMED FOR DAMAGES RESULTING FROM THE
USE OF THE INFORMATION CONTAINED IN THIS
PUBLICATION.

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KATANA S610M Inverter Specialized for Elevator Manual
CONTENTS
PREFACE.........................................................................................................................................................7
CHAPTER 1 SAFETY INSTRUCTIONS ....................................................................................................8
1.1 Definition of Safety.....................................................................................................8
1.2 Precautions for safety .............................................................................................8
1.3 Precautions for operation ..........................................................................................9
1.4 End of Life Cautions ................................................................................................12
CHAPTER 2 SPECIFICATION & INSTALLATION REQUIREMENTS............................................13
2.1 Model explanation ....................................................................................................13
2.2 Nameplate explanation.................................................Error! Bookmark not defined.
2.3 Inverter series explanation ......................................................................................14
2.4 Technical specifications............................................................................................14
2.5 Installation Dimensions & Weight..........................................................................15
2.6 Model Selection Principle ........................................................................................16
2.7 Cautions for Installation..........................................................................................16
2.8 Installation Ambient.................................................................................................18
CHAPTER 3 WIRINGAND INSTALLATION INSTRUCTIONS FOR THE INVERTER................19
3.1 Wiring & Configuration of Main Circuit Terminals............................................21
3.2 Wiring & Configuration of Control Circuit Terminals........................................24
3.3 Wiring for the encoder.............................................................................................26
CHAPTER 4 COMMISSIONING INSTRUCTIONS FOR THE INVERTER......................................31
3.1 Operation Panel Instruction ................................................................................31
4.2 Operation modes of the inverter...............................................................................5
4.3 The inverter commissioning ......................................................................................7
CHAPTER 5 FUNCTION CODES IN BRIEF.............................................................................................9
CHAPTER 6 FUNCTION CODES IN DETAIL........................................................................................34
6.1 Basic Parameters (Group F00)................................................................................34
6.2 Motor Parameters (Group F01)..............................................................................37
6.3 Start & Stop Control Parameters (Group F02).....................................................43
F02.08.........................................................................................................................43

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KATANA S610M Inverter Specialized for Elevator Manual
6.4 Speed Parameters (Group F03)...............................................................................45
6.6 Acceleration and Deceleration Parameters (Group F05) .....................................46
6.7Control Performance Parameters (Group F06).....................................................48
6.8Input & Output Terminal Setting (Group F07).....................................................52
6.9 Encoder Parameters (Group F08) ..........................................................................59
6.10 Protection Parameters Setting (Group F09)........................................................60
6.11V/F Control Parameters (Group F10)...................................................................63
6.12 Performance Parameters (Group F11).................................................................66
6.13 Communication Parameters (Group F12) ...........................................................69
6.14 System Management Parameters (Group F13) ...................................................70
6.15 CAN Communication Distance Control Parameters 1 (Group F20).................71
6.16 CAN Communication Distance Control Parameters 2 (Group F21).................76
6.17 Upward Running Leveling Distance Compensation (Group F22).....................78
6.20 Inverter Parameters (Group F91).........................................................................81
2.21 Status Display Parameters (Group F92) ..............................................................81
6.22 Factory Parameters (Group F99)..........................................................................87
CHAPTER 7 APPLICATION GUIDE OF ELEVATOR ................................................................................88
7.1 Basic debugging steps...............................................................................................88
7.2 Application of terminal multi-speed operation mode ...........................................93
7.3 Application of terminal analog operation mode (Reserved).................................97
7.4 CAN Communication Distance Control...............................................................102
7.6 Emergency operation mode during power outage ..............................................110
7.7 Adjustment of comfort level ..................................................................................112
CHAPTER 8 INVERTER FAILURE, WARNING AND COUNTERMEASURES.............................116
CHAPTER 9 MAINTENANCE & INSPECTION ..................................................................................129
9.1 Routine Maintenance .............................................................................................129
9.2 Periodical Maintenance..........................................................................................130
9.3 Wearing Parts Replacement..................................................................................130
9.4 Inverter Storage......................................................................................................131
9.5 Warranty for the inverter......................................................................................131
1.THE WARRANTY IS ONLY FOR THE INVERTER ITSELF.................................................................131
2.UNDER NORMAL CIRCUMSTANCES, WE OFFER WARRANTY FORANY FAILURES OR
DAMAGES FOR 12 MONTHS SINCE THE EX-FACTORY DATE. EXTRA REASONABLE FEES
WILL BE CHARGED FOR SERVICES OVER 12 MONTHS. ................................................................. 131

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KATANA S610M Inverter Specialized for Elevator Manual
3.A CERTAIN FEES SHALL BE CHARGED FOR THE FOLLOWING CIRCUMSTANCES EVEN
WITHIN THE 12-MONTH WARRANTY PERIOD:...................................................................................131
4.RELEVANT SERVICE FEES ARE CHARGED BASED ON THE ACTUAL EXPENSES. PRIOR
AGREEMENT REGARDING SERVICE CHARGES WILL BE GIVEN PRIORITY IF THERE IS ONE.
132
APPENDIX CAN COMMUNICATION PROTOCOL.........ERROR! BOOKMARK NOT DEFINED.
Brief Introduction of the Protocol.....................................Error! Bookmark not defined.
Interface Type.....................................................................Error! Bookmark not defined.
Networking Mode...............................................................Error! Bookmark not defined.
COMMUNICATION MODE......................................................ERROR! BOOKMARK NOT DEFINED.
PROTOCOL FORMAT ...............................................................ERROR! BOOKMARK NOT DEFINED.
PROTOCOL FUNCTIONS.........................................................ERROR! BOOKMARK NOT DEFINED.
CONTROL PARAMETERS AND STATUS PARAMETERS OF INVERTER......ERROR! BOOKMARK
NOT DEFINED.
SOME EXPLANATIONS...........................................................ERROR! BOOKMARK NOT DEFINED.
SCALING RELATIONSHIP OF INVERTER............................ERROR! BOOKMARK NOT DEFINED.
EXAMPLES IN APPLICATION ................................................ERROR! BOOKMARK NOT DEFINED.

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KATANA S610M Inverter Specialized for Elevator Manual
Preface
It is highly appreciated that you choose S610M series product of KATANA ELECTRIC
CORPORATION..To assist our customers to achieve competitive advantages is what we pursue all the
time.
S610M serial inverter, specially designed for elevator, Assembled by Sword Electric Industrial Co.
Ltd., is a new generation high-performance inverter adopting advanced integrative drive solutions.
S610M with optimized PWM controlling technology and electromagnetic compatibility (EMC) design
is able to satisfy the environment-friendly requirements of low noises and little electromagnetic
interference (EMI).
This manual elaborates wiring installation, parameters setting, errors diagnosis & analysis and
cautions for routine maintenance. It is highly recommended that users should carefully read through this
manual to ensure correct operations and optimal performance. Please keep it well for later inspection and
maintenance reference.

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KATANA S610M Inverter Specialized for Elevator Manual
Chapter 1 Safety Instructions
1.1 Definition of Safety
The following safety signs are presented in the manual with important detailed instructions about safe
operation. Please abide by the instructions strictly.
Attentions：
Inappropriate operations may cause light or medium damages to the machine and personnel injuries.
Danger：
Inappropriate operations may cause serious damages to the machine and even casualties.
1.2 Precautions for safety
Danger：
Please install on metal or incombustible materials, otherwise it may cause fire.
Be sure not to put combustible matters nearby, otherwise it may cause fire.
Be sure not to install it in an environment containing explosive gas, otherwise it may cause
explosion.
Only professional technical staff is allowed to work on wiring, otherwise electric shocks may
occur.
Be sure the power is completely off when wiring, otherwise electric shocks may occur.
Be sure to connect the terminals to the ground without any mistakes, otherwise there may be
risks of electric shocks.
The cover plate must be closed well before power connection, otherwise electric shocks even
explosion may occur.
If the inverter has been stored without operations for over 2 years, it must be gradually powered
on through a voltage regulator before operations to avoid electronic shocks or explosion.
Avoid touching the terminals with hands when it is powered on, otherwise electric shocks may
occur.
Do not operate the inverter with damp hands; otherwise electric shocks may occur.
Maintenance of the inverter should be conducted 10 minutes after it is powered off. Meanwhile
the charge indicator should be completely off, or the positive and negative bus voltages are
confirmed to be below 36V, otherwise electric shocks may occur.
Only professional technical staff is allowed to change spare parts. Never leave thread or any
metal objects inside the machine, otherwise it may cause fire.

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KATANA S610M Inverter Specialized for Elevator Manual
After the control panel is replaced, the parameters must be properly set before operation;
otherwise there may be damages to the inverter and other properties.
The exposed cable nose used for main circuit wiring must by wrapped with insulating tape to
avoid electric shocks.
Be sure not to mix the input terminals with the output terminals of main circuit of the inverter,
otherwise there may be risks of damage to the machine, explosion or fire disaster.
Attentions
Please hold the bottom of the product instead of the exterior cover when carrying or installing it,
to avoid dropping down to hurt feet or causing damages to the machine.
Installation shall be made in a place solid enough to bear the weight of the inverter, or the
inverter may drop down and cause injuries and property damages.
It is strictly prohibited to install the inverter nearby a water pipe, or where there may be water
splash, otherwise the machine is in risk of damages.
Do not install the inverter under direct sunlight, otherwise damages may occur.
During installation, never drop the drilling debris into the inverter, otherwise it may cause failure.
Never drop any foreign objects such as screw, gaskets and metal rods into the inverter; otherwise
there is a risk of fire and damages to other properties.
Terminals of the main circuit and the wire end sleeves must be firmly connected; otherwise there
may be damages.
Do not install or operate the inverter if it is damaged or short of spare parts, otherwise there is a
risk of fire or injury.
1.3 Precautions for operation
Please pay attention to the following points when operating the S610M inverter:
1.3.1 Pertaining to the motor and mechanical load
1) Comparison with power frequency operation
The S610M series are voltage inverter with PWM wave output containing certain harmonic. Therefore,
the temperature rise, noise and vibration of the motor are slightly larger in normal operation compared to
power frequency operation.
2) Constant-torque low-speed operation
When driving an ordinary motor to run at low speed for a long time, the inverter needs to reduce
output torque due to worse cooling effect of the motor. If constant torque operating at low speed for a long
time is required, a variable-frequency motor is requisite.
3) Electronic thermal protection value of the motor

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KATANA S610M Inverter Specialized for Elevator Manual
Thermal protection from the inverter is available to a matched motor. However, when the rated
capacity of the motor does not match with that of the inverter, it is necessary to adjust the protection value
or take other protective measures to ensure the safe operation of the motor.
4) Operating at a frequency above 50Hz
If the inverter needs to operate at a frequency above 50 Hz, in addition to the increased vibration and
noises of the motor, the speed range of the motor bearings and mechanical devices must be confirmed in
advance.
5) Lubrication of mechanical devices
Mechanical devices such as reduction gearbox and gears, which need lubrication, may suffer damages
due to reduced lubrication effect when operating at low speed for a long time. Make sure to check in
advance.
6) Negative torque load
Negative torque usually occurs in occasion of lifting the load, so the inverter is likely to trip due to
over-current or over-voltage. Brake components with matched parameters should be considered for such
occasions.
7) Motor insulation inspection prior to connecting with the inverter
Motor insulation inspection is necessary before the first time use or after a long time of being laid
aside, to prevent the inverter from damages due to winding insulation failure of the motor. Please use 500V
voltage megohmmeter for inspection, as shown in figure 1-1, and make sure that the measured insulation
resistance is no less than 5MΩ.
Motor
Grounding body
Motor input terminal
U
、
V
、
W

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KATANA S610M Inverter Specialized for Elevator Manual
Figure 1-1 Motor insulation inspection sketch
1.3.1 Pertaining to the inverter
1) Capacitor or varistor used to improve power factor
Because of the PWM wave output, the capacitor used to improve power factor or the anti-thunder
varistor installed at the output side of the inverter would cause tripping fault or component damages.
Therefore, they must be removed. As shown in figure 1-2:
Figure 1-2 Capacitor prohibited at the output side of the inverter
2) Use of switch devices such as contactor installed at the output side of the inverter
If switch devices such as contactor is to be installed between the inverter and the motor, make sure to
conduct on-off operation when the inverter has no output, otherwise the inverter may be damaged.
3) Usage beyond the rated voltage range
The S610M series are not suitable for use beyond the permitted working voltage range. If required,
please use a corresponding step-up or step-down device for voltage transforming.
4) Lightning surge protection
The inverter with a built-in lightning surge protection device has a certain ability of self-protection
against inductive lightning.
5) The altitude and derating use
At the altitude of above 1,000 meters, the inverter needs derating use because thin air causes poor
cooling effect of inverter. The relation curve of altitude and rated current of the inverter is as shown in
figure 1-3.
M
U
V
W
S610M

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KATANA S610M Inverter Specialized for Elevator Manual
Figure 1-3 Rated output current and the derating for altitude
1.4 End of Life Cautions
When scrapping the inverter, please note:
1) Burning of electrolytic capacitors of main circuit and PCB may cause explosion.
2) Burning of plastic components such as front panel may produce poisonous gas.
3) Please dispose the scrap inverter as industrial refuse.

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KATANA S610M Inverter Specialized for Elevator Manual
Chapter 2 Specification & Installation Requirements
2.1 Model explanation
The inverter model No. on the nameplate, expressed in numbers and letters, contains information of
product series, voltage level, current level, phase number, application industry, and customer code etc.

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KATANA S610M Inverter Specialized for Elevator Manual
2.3 Inverter series explanation
Table 2-1 200V inverter series explanation
Cabinet
Model
Inverter Model
Rated Capacity
（kVA）
Rated Input
Current (A)
Rated Output Current
(A)
Adaptable Motor
(kW)
Mini
S610M-2S009-L0
000
3.5
13
9
1.5
S610M-2S014-L0
000
5.4
20
14
2.2
S610M-2T009-L0
000
3.5
10
9
1.5
S610M-2T014-L0
000
5.4
15
14
2.2
S610M-2T017-L0
000
6.5
19
17
3.7
Table 2-2 400V inverter series explanation
Cabinet
Model
Inverter Model
Rated Capacity
（kVA）
Rated Input
Current (A)
Rated Output
Current (A)
Adaptable
Motor (kW)
Mini
S610M-4T009-L0
000
6.0
10
9
3.7
S610M-4T014-L0
000
9.2
15
14
5.5
S610M-4T017-L0
000
11.0
19
17
7.5
2.4 Technical specifications
Input
Rated voltage;
frequency
Single phase: 220V；50Hz/60Hz
Tri-phase: 220V；50Hz/60Hz
Tri-phase: 380V/440V；50Hz/60Hz
Working voltage range
Single/Three phase: 220V, 187V~264V
Tri-phase: 380V/440V, 342V～480V
Degree of input voltage
unbalance
＜2%
Input power frequency
range
±5%
Output
Voltage
Tri-phase AC, 0V ~ input voltage
Frequency
0Hz～100Hz
Overload capacity
Operating for 90s under 150% of rated current; for 5s under 180% of rated
current.
Main
control
performan
ce
Control mode
Magnetic flux vector control without PG; Magnetic flux vector control with
PG; V/F control.
Modulation mode
Space vector PWM modulation
Starting torque
150% of rated torque when the starting frequency is 0.5Hz(magnetic flux
vector control without PG); 180% of rated torque when the starting
frequency is 0.5Hz(magnetic flux vector control with PG)

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KATANA S610M Inverter Specialized for Elevator Manual
Speed control precision
Magnetic flux vector control without PG：±0.5%; Magnetic flux vector
control with PG：±0.05%
Frequency resolution
Digital setting: 0.01Hz; analog setting: max. frequency * 0.05%
Torque boost
Manual torque boost 0.0～30.0%
V/F curve
Four setting modes:one is user-defined V/F curve, and the other three are
reduced torque curves (2.0 power, 1.7 power and 1.2 power)
Automatic current
limiting
Automatic limit on current during operation to avoid tripping caused by
frequent overcurrent.
Operating
function
Operation command
channel
Operation command is given by operation panel, control terminals or
communication.
Frequency reference
channel
Frequency is given by digital.
Digital input terminal
8 road digital multifunctional inputs, X1～X8, low level input is available.
Digital output terminal
2 road OC output
Relay output terminal
3 programmable relay outputs, 2 of which are NO (normal open) output,
and 1 of which is NC/NO output.
Operation
panel
LED display
The set frequency, output frequency, output voltage and current etc. can be
displayed.
Parameter copy
Parameters can be copied quickly by using operation panel.
Working
ambient
Usage site
Indoor, without direct sunlight, no dusts, no corrosive or flammable gases,
no greasy mist, no vapors, no water dripping or salt etc.
Altitude
Use by derating when the altitude is above 1000m. The output current shall
be derated by 4‰ of the rated current for every 100m increase.
Environment
temperature
－10～＋40℃(derating usage under ambient temperature of 40～50℃)
Humidity
20%～90%RH, without water condensation
Vibration
< 5.9 m/s2（0.7g）.
Storage temperature
－40～＋70℃
Others
Protective function
Overcurrent protection, overvoltage/undervoltage protection, overheat
protection, overload protection, module protection etc.
Protection grade
IP20
Cooling method
Air cooling, with fan control
Installation method
Wall-mounted
2.5 Installation Dimensions & Weight

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KATANA S610M Inverter Specialized for Elevator Manual
Figure 2-1 Installation dimensions
S610M-口口口口
口-L0000
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
G
(mm)
Bore
Diameter
Φ(mm)
Weight
(kg)
Cabinet
Size
S610M-2S009-L00
00
110
100
250
240
130
240
73
5.3
1.9
Mini
S610M-2S014-L00
00
S610M-2T009-L00
00
S610M-2T014-L00
00
S610M-2T017-L00
00
S610M-4T009-L00
00
S610M-4T014-L00
00
S610M-4T017-L00
00
2.6 Model Selection Principle
Rated current of the motor, used as reference for inverter selection, should not exceed the rated output
current of the selected inverter. If there are special requirements on the acceleration/deceleration time or
overload capacity, the rated current of the selected inverter could be higher, but not exceeding two power
levels above the minimum required current.
2.7 Cautions for Installation
Attentions
Please hold the bottom of the inverter when moving around, so as to avoid hurting people
or damages to equipment due to the machine falling off.

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KATANA S610M Inverter Specialized for Elevator Manual
Be sure to check if there are any damages on the appearance and the inner parts before
installation.
Please consider if the platform is able to withstand the weight or pressure during
installation.
Be sure not to install the machine in a place where water may splash around, to avoid any
damages to the machine.
Be sure not to drop any foreign objects, such as screws or metal stuff, into the inverter, to
avoid any damages to the machine or fire disaster.
Danger!
The inverter must be installed on metal or other nonflammable stand to avoid fire disaster.
Never put any inflammable materials around the inverter to avoid any fire risks.
Never install the inverter in the ambient containing any explosive gases to avoid any risks
of explosion.

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KATANA S610M Inverter Specialized for Elevator Manual
2.8 Installation Ambient
2.8.1 Requirements for the ambient
To ensure safe operations, please follow the below requirements for the installation ambient:
Please install the inverter in a clean ambient free from oil mist or dusts, or in an entirely closed cabinet
where floating substances cannot invade.
The system should be installed in an ambient without radioactive substances.
The system should be installed in an ambient free from corrosive gases or liquids.
The system should be installed in an ambient without direct sunlight.
The system should be installed in an ambient with less salt.
The ambient temperature should range from -10℃to 40℃. If exceeding 40℃, the inverter needs
external cooling or derating use.
The inverter should be installed in an ambient with vibration of less than 5.9m/s2（0.6g）.
The ambient humidity is required to be lower than 90% without condensation.
The inverter should be vertically installed.
Altitude requirement: in regions exceeding 1000m, the cooling effect of the inverter becomes poor due
to thin air. Therefore, the output current shall be derated by 4‰ of the rated current for every 100m
increase.
Please consult and confirm with us if there’s any special requirements for installation.

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KATANA S610M Inverter Specialized for Elevator Manual
2.8.2 Installation direction and interval requirements
Please install the S610M serial inverter special for elevator in a well-ventilated place, otherwise the safe
operation cannot be guaranteed. The inverter is normally installed vertically. The interval requirements are
shown as below.
Figure 2-3 Installation interval
Chapter 3 Wiring and Installation Instructions for the Inverter
This chapter focuses on the configuration and wiring cautions for the inverter.
Dangers

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KATANA S610M Inverter Specialized for Elevator Manual
Only after powering off the inverter completely and waiting for at least 10 mins, you can
open the cover plate.
Only after the charging indicator inside the inverter is off and the voltage between + and –
terminals of main circuit drops below DC 36V, interior wiring is allowed.
Interior wiring for the inverter can only be done by trained and authorized professional
staff.
The terminals of main circuit must be securely connected with the wires.
The power line is prohibited to connect with terminals U, V or W.
Please carefully check the wiring before and after connecting emergency stop or safety
circuit.
Check the voltage grade before powering on the inverter; otherwise it may cause personnel
injuries and damages to devices.
Attentions
Voltage withstanding test has been taken before leaving the factory, so users do not need to
take the test again.
The grounding line is normally a copper wire with a diameter of over 3.5mm, and the
grounding resistance should be < 10Ω.
The inverter carries leakage current, value of which is determined by the usage conditions.
The inverter and the motor must be grounded for safety reason, and residual current
device (RCD) is required to be installed.
The inverter should be connected to power supply by air switch or fuse cutout for the
convenience of overcurrent protection and outage maintenance at the input side.