DeWalt DXGNI 2200 User manual

Inverter DXGNI 2200
If you have questions or comments, contact us.
1-888-431-6871 • dewalt.com
INSTRUCTION MANUAL
To reduce the risk of injury, read and follow these instructions before operating
product.
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WARNING

(000393a)
WARNING
CANCER AND REPRODUCTIVE HARM
www.P65Warnings.ca.gov.

Instruction Manual for Portable Generator 1
Table of Contents
Table of Contents ......................................................................................................................... 1
Safety ............................................................................................................................................. 2
Safety Guidelines and Definitions ...............................................................................................................................2
Safety Rules ................................................................................................................................................................2
Accessories .................................................................................................................................................................4
Service Information .....................................................................................................................................................4
Repairs ........................................................................................................................................................................4
Free Warning Label Replacement ...............................................................................................................................4
Assembly ...................................................................................................................................... 6
Unpacking ...................................................................................................................................................................6
Emissions Information .................................................................................................................................................6
Operation ..................................................................................................................................... 7
Know the Generator ....................................................................................................................................................7
Connection Plugs ........................................................................................................................................................8
OFF/RUN/CHOKE Dial ................................................................................................................................................8
USB Port .....................................................................................................................................................................8
Eco Mode ....................................................................................................................................................................8
Generator Status Lights ..............................................................................................................................................8
Circuit Breakers ...........................................................................................................................................................8
CO PROTECT .............................................................................................................................................................9
How to Use the Generator .........................................................................................................................................10
Know Generator Limits ..............................................................................................................................................10
Wattage Reference Guide .........................................................................................................................................11
Transporting/Tipping of the Unit ................................................................................................................................11
Before Starting Engine ..............................................................................................................................................11
Starting Pull Start Engines ........................................................................................................................................13
Generator Shut Down ................................................................................................................................................13
Restarting Hot Engines .............................................................................................................................................13
Charging a 12 VDC Battery .......................................................................................................................................13
Parallel Operation ......................................................................................................................................................14
Maintenance ................................................................................................................................ 15
Maintenance Recommendations ...............................................................................................................................15
Maintenance Schedule ..............................................................................................................................................15
Product Specifications ...............................................................................................................................................15
Preventive Maintenance ............................................................................................................................................15
Engine Maintenance ..................................................................................................................................................16
Change Engine Oil ....................................................................................................................................................17
Valve Clearance ........................................................................................................................................................18
Storage ......................................................................................................................................................................18
Troubleshooting .........................................................................................................................................................20

Safety
2Instruction Manual for Portable Generator
Safety
Safety Guidelines and Definitions
This instruction manual contains information important for
you to know and understand so that your generator may
properly, safely, and effectively be applied and operated.
All operators, users and subsequent owners of this gen-
erator must read and understand all instructions before
operating the generator. SAVE THESE INSTRUCTIONS
FOR FUTURE REFERENCE.
To help you recognize information important to protecting
YOUR SAFETY and PREVENTING EQUIPMENT
PROBLEMS, we use the symbols below.
Indicates an imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous situ-
ation which, if not avoided, could
result in death or serious injury.
Indicates a potentially hazardous situ-
ation which, if not avoided, may result
in minor or moderate injury.
Indicates a practice not related to per-
sonal injury which, if not avoided, may
result in property damage.
Safety Rules
RISK OF ASPHYXIATION
DO NOT OPERATE THIS GENERA-
TOR WITHIN AN ENCLOSED AREA.
THE EXHAUST GASES OF THIS GENERATOR EMIT
“DEADLY” CARBON MONOXIDE. EXPOSURE TO
CARBON MONOXIDE CAN CAUSE CARBON MONOX-
IDE POISONING, HEADACHES, NAUSEA, SEVERE
SICKNESS OR DEATH.
IF YOU START TO FEEL SICK,
DIZZY, OR WEAK AFTER THE GEN-
ERATOR HAS BEEN RUNNING, MOVE TO FRESH AIR
IMMEDIATELY. SEE A DOCTOR, AS YOU COULD
HAVE CARBON MONOXIDE POISONING.
NEVER RUN A GENERATOR
INDOORS OR IN A PARTLY
ENCLOSED AREA SUCH AS A GARAGE.
ONLY USE OUTDOORS AND FAR
AWAY FROM WINDOWS, DOORS,
VENTS, CRAWL SPACES AND IN AN AREA WHERE
ADEQUATE VENTILATION IS AVAILABLE AND WILL
NOT ACCUMULATE DEADLY EXHAUST GAS.
USING A FAN OR OPENING A
DOOR WILL NOT PROVIDE SUFFI-
CIENT VENTILATION.
POINT MUFFLER EXHAUST AWAY
FROM PEOPLE AND OCCUPIED
BUILDINGS.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is
a poison you cannot see or smell.
NEVER use inside a home
or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE and
far away from windows,
doors, and vents.
000657
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WARNING
CAUTION
NOTICE:
SPARK ARRESTING MUFFLER
Certain States and Jurisdictions require that engine driven equipment be
fitted with spark arresting mufflers. Depending on the generator model,
spark-arresting mufflers may or may not be fitted. If spark-arresting
mufflers are required for your location and the generator muffler is not
spark arresting, contact your local dealer for instructions for a retrofit.
SPARK ARRESTOR
If the product will be used around flammable materials, such as agricultural
crops, forests, brush, grass, or other similar items, then an approved spark
arrester should be installed and is legally required in the State of California.
The California statutes requiring a spark arrester are Sections 13005(b),
4442 and 4443. Spark Arresters are also required on some U.S. Forest
Service land and may also be legally required under other statutes and
ordinances. An approved spark arrester is provided and is also available
from an Authorized DEWALT Service Center, or call 1-888-431-6871.
EXHAUST EMISSION CONTROL SYSTEM
The exhaust emission control system for this generator complies with
the standards set forth by the California Air Resources Board (CARB)
and the Environmental Protection Agency (EPA). The respective engine
manufacturers administer warranties for the exhaust emission system.
Refer to the engine documentation for warranty information.
WARNING
The engine exhaust from this product contains chemicals known to the
State of California to cause cancer, birth defects, or other reproductive
harm.
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Safety
Instruction Manual for Portable Generator 3
RISK OF ELECTROCUTION OR SHOCK
THIS GENERATOR SET PRO-
DUCES ELECTRICAL CURRENT.
THEREFORE, SAFETY GUIDELINES MUST BE FOL-
LOWED. IMPROPER USE OF THIS GENERATOR CAN
RESULT IN ELECTROCUTION, INJURY OR DEATH.
DO NOT OPERATE, SERVICE OR REPAIR THIS GEN-
ERATOR UNLESS FULLY QUALIFIED TO DO SO.
THIS GENERATOR SET IS
DESIGNED TO BE OPERATED IN
DRY CONDITIONS AND FOR OUTDOOR AREAS
ONLY. NEVER OPERATE THIS GENERATOR
INDOORS. NEVER OPERATE THIS GENERATOR IN
RAIN, SNOW, SLEET OR GENERALLY WET CONDI-
TIONS. DAMAGE TO THE GENERATOR, BODILY
INJURY, OR DEATH COULD RESULT FROM ELEC-
TROCUTION.
IF THIS GENERATOR IS CON-
NECTED TO A BUILDING, HOME,
BUSINESS, OR ANY OTHER ELECTRICAL CIRCUIT
NORMALLY FED BY UTILITY POWER, STEPS MUST
BE TAKEN TO ENSURE THE GENERATOR OUTPUT
AND THE UTILITY POWER ARE POSITIVELY ISO-
LATED. THIS IS TYPICALLY ACCOMPLISHED
THROUGH THE USE OF A PROPERLY INSTALLED
TRANSFER SWITCH. FAILURE TO ISOLATE THE
UTILITY AND GENERATOR ELECTRICAL SYSTEMS
WILL RESULT IN GENERATOR DAMAGE AND COULD
RESULT IN INJURY OR DEATH TO UTILITY WORK-
ERS DUE TO THE BACKFEED OF ELECTRICITY.
TO AVOID BACKFEEDING INTO
UTILITY SYSTEMS, ISOLATION OF
THE RESIDENCE ELECTRICAL SYSTEM IS
REQUIRED. BEFORE CONNECTION OF A GENERA-
TOR TO THE RESIDENCE ELECTRICAL SYSTEM
TURN OFF THE MAIN SWITCH. BEFORE MAKING
PERMANENT CONNECTIONS A DOUBLE THROW
TRANSFER SWITCH MUST BE INSTALLED. TO AVOID
ELECTROCUTION OR PROPERTY DAMAGE, ONLY A
TRAINED ELECTRICIAN SHOULD CONNECT GENER-
ATOR TO RESIDENCE ELECTRICAL SYSTEM. CALI-
FORNIA LAW REQUIRES ISOLATION OF THE
RESIDENCE ELECTRICAL SYSTEM BEFORE CON-
NECTING A GENERATOR TO RESIDENCE ELECTRI-
CAL SYSTEMS. TEMPORARY CONNECTION NOT
RECOMMENDED DUE TO BACKFEEDING.
ALWAYS FOLLOW LOCAL CODES AND REGULA-
TIONS THAT APPLY TO THE INSTALLATION OF ANY
ITEM THAT CONCERNS THIS PRODUCT.
1. NFPA 70 - National Electrical Code.
2. NFPA 37 - Standard for Installation and Use of Stationary
Combustible Engines.
3. Agricultural Wiring handbook of Farm Standby Electric
Power.
DO NOT MODIFY OR MISAPPLY
YOUR GENERATOR SET. OPERA-
TION OF THE GENERATOR OTHER THAN INTENDED
COULD RESULT IN GENERATOR SET DAMAGE,
BODILY INJURY OR EVEN DEATH FROM ELECTRO-
CUTION.
NEVER TOUCH A RECEPTACLE OR
BARE WIRE. ELECTROCUTION OR
SHOCK COULD RESULT.
RISK OF FIRE OR EXPLOSION
ALWAYS INSURE THAT AT LEAST 6
FEET OF CLEARANCE ON ALL
SIDES OF THE GENERATOR ARE MAINTAINED
DURING OPERATION. FAILURE TO MAINTAIN
PROPER CLEARANCE COULD DAMAGE YOUR GEN-
ERATOR AND POTENTIALLY LEAD TO FIRES.
GASOLINE IS HIGHLY FLAMMABLE
AND ITS VAPORS ARE EXPLOSIVE.
FAILURE TO PROPERLY HANDLE GASOLINE CAN
RESULT IN EXPLOSION OR FIRE. DO NOT PERMIT
SMOKING WITHIN 50FT OF THIS GENERATOR SET.
NEVER REFILL A HOT GENERA-
TOR WITH FUEL. NEVER REFILL
THE GENERATOR WHILE IT IS RUNNING. SPILLAGE
ONTO THE ENGINE OR GENERATOR COULD
RESULT IN AN EXPLOSION OR FIRE. ALWAYS
ALLOW THE GENERATOR SET TO COOL BEFORE
REFILLING.
DO NOT STORE THIS GENERATOR
SET IN ANY LOCATION WHERE
GASOLINE FUMES COULD POTENTIALLY COME
INTO CONTACT WITH SPARKS, A PILOT LIGHT OR
AN OPEN FLAME. IMPROPER STORAGE OF THIS
GENERATOR COULD RESULT IN AN EXPLOSION OR
FIRE.
INSPECT THE SPARK ARRESTOR
PERIODICALLY. SPARK ARRES-
TORS ARE REQUIRED IN SOME AREAS AND MINI-
MIZE THE RISK OF FIRE FROM SPARKS EMITTED
FROM THE EXHAUST.
DO NOT OPERATE THIS GENERA-
TOR IF THE AMBIENT TEMPERA-
TURE EXCEEDS 104ºF/40ºC.
DO NOT EXCEED THE RATED
CAPACITY OF THE GENERATOR.
THE TOTAL ELECTRICAL LOADS AT EACH OUTLET
MUST BE ADDED TO DETERMINE THE TOTAL ELEC-
TRICAL LOAD. THE TOTAL LOAD MUST NOT
EXCEED THE RATED CAPACITY OF THE GENERA-
TOR. IF THE DRIVEN APPARATUS DOES NOT LIST
WATTAGE, BUT ONLY AMPERAGE, WATTAGE MAY
BE DETERMINED BY MULTIPLYING AMPERAGE
TIMES VOLTAGE (WATTS = AMPS X VOLTS).
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WARNING
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WARNING
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WARNING
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WARNING
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WARNING
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WARNING
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WARNING

Safety
4Instruction Manual for Portable Generator
GENERAL SAFETY
Always follow National and Local electrical codes pertain-
ing to generators. All local and national codes supersede
rules or information provided in this manual.
REFER TO LOCAL AND NATIONAL
ELECTRICAL CODES TO DETER-
MINE GROUNDING REQUIREMENTS AS THIS CAN
VARY PER APPLICATION. THE GENERATOR IS
GROUNDED INTERNALLY NEUTRAL TO FRAME.
WHERE APPLICATIONS REQUIRE EXTERNAL
GROUNDING, A CONNECTION MUST BE MADE
FROM THE GENERATOR TO A SOLID EARTH
GROUND. A CONTINUOUS LENGTH OF SPLICE-
FREE COPPER CABLE, NO SMALLER THAN 6 AWG,
SHALL BE USED FOR THE CONDUCTOR.
•When moving or transporting this generator, take proper
precautions to avoid fuel spillage. Further, always use
common sense when lifting this generator. An adequate
number of people and proper lifting methods must be
used.
•Do not cover the generator while it is running or immedi-
ately after shutdown. Always allow time to cool down
before covering.
•Do not operate this generator unless it is in good mechani-
cal and electrical condition.
•Always keep hands, body parts, hair and clothing well
away from the rotating parts of the generator.
•Do not start this generator with connected devices turned
“ON”. Always make sure that connected devices are dis-
connected from the generator or turned “OFF” before start-
ing the generator.
•Generators operating on job or construction sites may be
required to have GFCI (Ground Fault Circuit Interrupters)
receptacles.
•Use only grounded extension cords in good condition and
make sure that the wire size within the extension cords is
of sufficient size to safely carry the surge output of the out-
let the cord is plugged into.
•Never handle extension cords or electrical circuits if stand-
ing in water or if standing in a damp area.
RISK OF BODILY INJURY
KEEP HANDS, BODY PARTS, HAIR
AND CLOTHING AWAY FROM THE
“HOT” PARTS OF THE GENERATOR SET DURING
AND AFTER OPERATION. THE EXHAUST SYSTEM,
AND THE GENERATOR IN GENERAL, CAN REMAIN
VERY HOT EVEN AFTER BEING SHUT DOWN.
ENVIRONMENTAL PROTECTION
INSPECT THE EXHAUST SYSTEM
REGULARLY TO ENSURE IT IS
FUNCTIONING PROPERLY. LEAKY EXHAUST SYS-
TEMS WILL INCREASE NOISE LEVELS.
DIRECT THE “LOUD” SIDES OF THE
GENERATOR INTO OPEN SPACES
AVOIDING REVERBERATION FROM WALLS OR
BUILDINGS THUS AMPLIFYING THE SOUND.
NEVER DRAIN OR DISPOSE OF
ENGINE OIL INTO THE GROUND OR
DOMESTIC WASTE WATER SYSTEMS.
Accessories
Recommended accessories for use with your tool are
available for purchase from your local dealer or autho-
rized service center. If you need assistance in locating
any accessory for your tool, please contact an Authorized
DEWALT Service Center, call 1-888-431-6871 or visit our
website www.dewalt.com.
Service Information
Please have the following information as shown listed on
the data label available for all service calls:
Repairs
To assure product SAFETY and RELIABILITY, repairs,
maintenance and adjustment should be performed by an
Authorized DEWALT Service Center. Call 1-888-431-
6871. Always use identical replacement parts.
Free Warning Label Replacement
If your warning labels become illegible or are missing,
call 1-888-431-6871 for a free replacement.

WARNING

WARNING
CAUTION
CAUTION
Model No.
Serial No.
Date of Purchase
Place of Purchase
NOTICE:
Data
Label
009598

Safety
Instruction Manual for Portable Generator 5
Using a generator indoors
CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
NEVER use inside a
home or garage,
EVEN IF doors and
windows are open.
Only use OUTSIDE and
far away from
windows, doors, and
vents.
Utiliser un générateur à l’intérieur PEUT VOUS
TUER EN QUELQUES MINUTES.
Les gaz d’échappement du générateur
contiennent du monoxyde de carbone.
C’est un gaz toxique invisible et inodore.
• NE JAMAIS utiliser à l’intérieur d’une maison
ou d’un garage, MÊME SI les portes et les
fenêtres sont ouvertes.
• Utiliser UNIQUEMENT à l’EXTÉRIEUR et loin
des fenêtres, portes et ventilations.
Si usa un generador en interiores, MORIRÁ EN
POCOS MINUTOS.
El escape del generador contiene monóxido de
carbono.
Es un veneno que no tiene olor ni se puede ver.
• NUNCA lo use dentro de una casa o garaje, AUN si
las puertas y ventanas están abiertas.
• Sóló úselo EN EXTERIORES y lejos de ventanas,
puertas y ductos de ventilación.
!!
(E.G. NOT IN HOUSE OR GARAGE)
• DÉPLACER LA GÉNÉATRICE DANS UN ESPACE EXTÉRIEUR OUVERT
• DIRIGER L’ÉCHAPPEMENT LOIN DE VOUS
• NE PAS FAIRE FONCTIONNER LA GÉNÉRATRICE DANS DES ENDROITS FERMÉS
(COMME DANS LA MAISON OU LE GARAGE)
• MOVER EL GENERADOR A UN ÁREA ABIERTA, EN EXTERIORES
• ORIENTAR EL TUBO DE ESCAPE HACIA AFUERA
• NO ACTIVAR EL GENERADOR EN ÁREAS CERRADAS
(P.EJ.: EN UNA CASA O GARA, JE)

Assembly
6Instruction Manual for Portable Generator
Assembly
Unpacking
•Remove all packaging material.
•Remove generator from carton.
Accessories
Check contents against the list below. If any parts are
missing or damaged, or if any problems occur during
assembly, call the Generator Helpline at 1-888-431-6871.
Contents
Emissions Information
The Environmental Protection Agency and California Air
Resource Board “for generators certified to CA stan-
dards” requires that this generator comply with exhaust
and evaporative emission standards. Locate the emis-
sions compliance decal on the engine to determine what
standards the generator meets. This generator is certified
to operate on gasoline. The emission control system
includes the following components (if equipped):
•Air Induction System
– Intake Pipe / Manifold
– Air Cleaner
•Fuel System
– Carburetor
– Fuel Tank / Cap
– Fuel Lines
– Evaporative Vent Lines
– Carbon Canister
•Ignition System
– Spark Plug
– Ignition Module
•Exhaust System
– Exhaust Manifold
– Muffler
– Pulsed Air Valve
– Catalyst
Item Qty.
Inverter Generator 1
Instruction Manual 1
Engine Oil 1
Oil Funnel 1
DC Charging Cable 1
Tool Kit 1
Product Registration Card 3
Service Warranty 1
Emissions Warranty 1

Operation
Instruction Manual for Portable Generator 7
Operation
Know the Generator
Carefully read the Instruction Manual and Safety Rules
before operating the generator. SAVE THIS MANUAL
FOR FUTURE REFERENCE.
Become familiar with locations of all components.
1. 120 Volt AC, 20 Amp GFCI Duplex Outlet – Supplies elec-
trical power for the operation of 120 Volt AC, up to 20 Amp,
single-phase, 60 Hz, electrical lighting, appliance, tool and
motor loads. It also provides protection with an integral
Ground Fault Circuit Interrupter, complete with a press to
TEST and RESET button (NEMA 5-20R).
2. OFF/RUN/CHOKE Dial – Controls the ON/OFF functions,
choke and fuel valve operation.
3. Eco Mode Switch – Automatically adjusts the engine
speed to save fuel and reduce sound emissions.
4. Circuit Breaker – If the generator outlet is overloaded or an
external short circuit occurs, the circuit breaker will trip.
5. Parallel Ports – For output power up to 3400 running
Watts, two inverters can operate in parallel using Parallel Kit
(optional).
6. Grounding Lug – Ground the generator to an approved
earth ground here. See Grounding Generator If Used
as Portable for details.
7. 1.5A, 5VDC USB Port – Allows charging of compatible
electronic devices.
8. 12 DC V-Outlet (battery charger) – This receptacle can
charge a 12 Volt DC automotive or utility style storage bat-
tery.
This receptacle cannot charge 6 Volt DC
batteries and cannot be used to crank an
engine having a discharged battery. See Charging a 12
VDC Battery before attempting to charge a battery.
9. Low Oil Warning – Illuminates when oil level is below safe
operating level.
10. Overload Warning – Indicates system overload.
11. AC Power Light – Indicates output from generator.
12. Carrying Handle – For easy portability.
13. Fuel Tank Vent – Verify fuel cap vent is set to ON for oper-
ation, and OFF for transportation and storage.
14. Fuel Cap – Fuel fill location.
15. Recoil Starter – Use to start engine manually.
16. Spark Arrestor – Traps flammable debris that may cause
fire.
17. Muffler – Quiets the engine.
18. Service Door – Remove to perform maintenance on the
engine.
19. Spark Plug Cover – Remove to service spark plug.
20. CO Protect – Carbon monoxide automatic shut down sys-
tem notifications.
NOTICE:
009599
4
6
4
5
3
7
8
20
9 211 10
1
009608
13
14
15
12
2
009609
19
18 16 17

Operation
8Instruction Manual for Portable Generator
Connection Plugs
120 VAC, 20 Amp, GFCI Duplex Receptacle
This is a 120 Volt outlet protected against overload by a
15 Amp push-to-reset circuit breaker. Use each socket to
power 120 Volt AC, single phase, 60 Hz electrical loads
requiring up to 1800 watts (1.8 kW) or 15 Amps of cur-
rent. Use only high quality, well-insulated, 3-wire
grounded cord sets rated for 125 Volts at 15 Amps (or
greater). It provides protection with a Ground Fault Cir-
cuit Interrupter with a press to TEST and RESET buttons
(OSHA).
OFF/RUN/CHOKE Dial
This controls the ON/OFF functions, choke and fuel valve
operation.
•The OFF position stops the engine and shuts off fuel flow.
•The RUN position is for normal operation and to gradually
reduce the use of the choke.
•The CHOKE position switches the fuel valve on to start the
engine.
The CHOKE is not required to start a
warm engine.
USB Port
The 5 VDC, 1.5 Amp USB outlet allows charging of com-
patible electronic devices.
Eco Mode
The economy switch has 2 modes of operation:
•On: The quietest mode and best when running appliances
or equipment that are resistive loads (non-motor starting),
(example: TV, video game, light, radio).
•Off: Best when running a both inductive (motor-starting
loads) and resistive (non-motor starting loads), especially
when these loads are turning on and off (example: RV, air
conditioner, hairdryer).
Generator Status Lights
•Power LED (1) (green): Indicates output from generator
(unless there is a low oil or overload condition).
•Overload LED (2) (red): Indicates system overload. During
motor starting it is normal for the overload LED to illumi-
nate for a few seconds. If LED stays illuminated and the
ready LED turns off, the engine will continue to run without
output power. Remove all applied loads and determine if
attached devices exceed recommended output power.
Check for faulty or shorted connections. To restore electri-
cal output, turn dial OFF to reset. Start engine. If condition
was corrected, the red LED will not illuminate and electri-
cal output will be restored. Loads can be applied once the
green LED illuminates. If the red LED returns, contact the
nearest Service Center.
•Low Oil Level LED (3) (orange): Illuminates when oil level
is below safe operating level. Engine shuts down.
Circuit Breakers
The AC outlets are protected by an AC circuit breaker.
The 12 VDC outlet is protected by a DC circuit breaker. If
the generator is overloaded or an external short circuit
occurs, the circuit breaker will trip. If this occurs, discon-
nect all electrical loads to determine the cause of the
problem before using the generator again. Reduce the
load if the circuit breaker is tripped.
Continuous tripping of the circuit breaker
may cause damage to generator or
equipment.
Push the button of the protector to reset the circuit
breaker.
000203
NOTICE:
OFF
CHOKE
RUN
009610
009545
1 23
NOTICE:

Operation
Instruction Manual for Portable Generator 9
CO PROTECT
Carbon Monoxide (CO) Detection and Shut-off
System (if equipped)
The CO PROTECT module monitors for the accumula-
tion of poisonous CO gas found in engine exhaust when
the generator is running. If CO PROTECT detects
increasing levels of CO gas, it automatically shuts off the
engine. CO PROTECT only monitors when the engine is
running. Generators are intended to be used outdoors,
far from occupied buildings and the exhaust pointed
away from personnel and buildings. However, if misused
and operated in a location that results in the accumula-
tion of CO, like indoors or in a partially enclosed area, CO
PROTECT shuts off the engine, notifies the user of what
has happened and directs the user to read the instruction
action label for steps to take. CO PROTECT is not a sub-
stitute for an indoor carbon monoxide alarm.
As the user approaches the generator to investigate a
shut-off, a blinking RED light in the CO PROTECT badge
on the side of the generator provides notification that the
generator was shut off due to an accumulating CO haz-
ard. The RED light will blink for at least five minutes after
a CO shut-off. Move the generator to an open, outdoor
area and point the exhaust away from people and occu-
pied buildings. Once relocated to a safe area, the gener-
ator can be restarted and the proper electrical
connections made to supply electrical power. The RED
light will stop blinking automatically upon engine re-start.
Introduce fresh air and ventilate the location where the
generator had shut down.
If a CO PROTECT system fault has occurred and no lon-
ger provides protection, the portable generator is shut off
automatically and the YELLOW light will blink for at least
five minutes in the CO PROTECT badge to notify the
user of the fault. The CO PROTECT module can only be
diagnosed and repaired by a trained technician at the
dealer. The generator can be re-started, but may con-
tinue to shut-off.
CO PROTECT will detect the accumulation of Carbon
Monoxide from other fuel burning sources such as
engine powered tools or propane heaters used in the
area of operation. For example, if another generator is
used and the exhaust is pointed at a CO PROTECT
equipped generator, CO PROTECT may initiate a shut-
off due to rising CO levels. This is not an error. Hazard-
ous Carbon Monoxide has been detected. The user must
take action to move and re-direct these devices to better
dissipate Carbon Monoxide far away from personnel and
occupied buildings.
•IF red LED (A) is flashing, a CO Shut Off has occurred.
•IF yellow LED (B) is flashing, a CO System Fault has
occurred.
A
B
!!
(E.G. NOT IN HOUSE OR GARAGE)
• DÉPLACER LA GÉNÉATRICE DANS UN ESPACE EXTÉRIEUR OUVERT
• DIRIGER L’ÉCHAPPEMENT LOIN DE VOUS
• NE PAS FAIRE FONCTIONNER LA GÉNÉRATRICE DANS DES ENDROITS FERMÉS (COMME DANS LA MAISON OU LE GARAGE)
• MOVER EL GENERADOR A UN ÁREA ABIERTA, EN EXTERIORES
• ORIENTAR EL TUBO DE ESCAPE HACIA AFUERA
• NO ACTIVAR EL GENERADOR EN ÁREAS CERRADAS (P.EJ.: EN UNA CASA O GARA, JE)

Operation
10 Instruction Manual for Portable Generator
How to Use the Generator
If there are any problems operating the generator, call the
generator helpline at 1-888-431-6871.
Never operate in an enclosed area or
indoors! NEVER use in the home, in a
vehicle, or in partly enclosed areas such as garages,
EVEN IF doors and windows are open! ONLY use out-
doors and far from open windows, doors, vents, and in an
area that will not accumulate deadly exhaust.
The engine exhaust fumes contain
carbon monoxide, which cannot be
seen or smelled. The gas is poisonous, and if breathed in
sufficient concentrations, can cause unconsciousness or
even death.
Adequate, unobstructed flow of cool-
ing and ventilating air is critical to gen-
erator operation. Do not alter the installation or permit
even partial blockage of ventilation provisions, as this
can seriously affect safe operation of the generator. The
generator MUST be operated outdoors.
The exhaust system must be properly
maintained. Do nothing that might
render the exhaust system unsafe or in noncompliance
with any local codes and/or standards.
Always use a battery operated carbon
monoxide alarm indoors. Be sure it is
properly installed according to the manufacturers instruc-
tions.
Grounding Generator If Used as Portable
An equipment ground connects the generator frame com-
ponents to ground terminals on the AC output recepta-
cles. This allows the generator to be used as a portable
without grounding the frame as specified in NEC 250.34.
Neutral bonded to frame.
Special Requirements
There may be Federal or State Occupational Safety and
Health Administration (OSHA) regulations, local codes,
or ordinances that apply to the intended use of the gener-
ator.
Consult a qualified electrician, electrical inspector, or the
local agency having jurisdiction:
•In some areas, generators are required to be registered
with local utility companies.
•If the generator is used at a construction site, there may be
additional regulations which must be observed.
Connecting to Building Electrical System
Use a manual transfer switch when connecting directly to
a building electrical system. Installation and connections
must be performed by a qualified electrician and in strict
compliance with all national and local electrical codes
and laws.
Always operate the generator with the Eco Mode Switch
OFF (if equipped).
Know Generator Limits
Overloading a generator in excess of its rated wattage
capacity can result in damage to the generator and to
connected electrical devices. Observe the following rules
to avoid overloading:
•Add up the total wattage of all electrical devices to be con-
nected at one time. The total should NOT be greater than
the wattage capacity of the generator.
•The rated wattage of lights can be taken from light bulbs.
The rated wattage of tools, appliances and motors can
usually be found on a data label or decal affixed to the
device.
•If the appliance, tool or motor does not give wattage, multi-
ply volts times ampere rating to determine watts (volts x
amps = watts).
•Some electric motors, such as induction types, require
about three times more watts of power for starting than for
running. This power surge lasts only a few seconds. To
allow for high starting wattage when selecting electrical
devices to connect to the generator, proceed as follows:
1. Figure the watts needed to start the largest motor.
2. Add to that figure the running watts of all other connected
loads.
3. See Subsection Wattage Reference Guide for help in
determining how many items the generator can operate at
one time.
All figures are approximate. See data
label on appliance for actual wattage
requirements.
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DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is
a poison you cannot see or smell.
NEVER use inside a home
or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE and
far away from windows,
doors, and vents.
000657
NOTICE:

Operation
Instruction Manual for Portable Generator 11
Wattage Reference Guide Transporting/Tipping of the Unit
Do not store or transport the unit at an angle greater than
15 degrees. Secure generator in upright position prior to
transport.
Before Starting Engine
1. Verify engine oil level is correct.
2. Verify fuel level is correct.
3. Verify unit is secure on level ground, with proper clearance
and is in a well ventilated area.
Add Engine Oil
All oil should meet minimum American Petroleum Insti-
tute (API) Service Class SJ, SL or better. Use no special
additives. Select the oil's viscosity grade according to the
expected operating temperature (also see chart).
•Above 40° F, use SAE 30
•Below 40° F and down to 10° F, use 10W-30
•All temperatures, use synthetic 5W-30
Use petroleum based oil for engine break-in before using
synthetic oil.
Any attempt to crank or start the
engine before adding the recom-
mended type and quantity of engine oil can result in
engine damage.
Inspect engine oil level prior to each use, or every 8
hours of operation.
1. Place generator on a level surface.
2. Remove screws (A) and side cover. Slide off spark plug
cover (B).
Device Running
Watts
*Air Conditioner (12,000 Btu)................................. 1700
*Air Conditioner (24,000 Btu)................................. 3800
*Air Conditioner (40,000 Btu)................................. 6000
Battery Charger (20 Amp)...................................... 500
Belt Sander (3”)...................................................... 1000
Chain Saw.............................................................. 1200
Circular Saw (7-1/4”).............................................. 1250 to 1400
*Clothes Dryer (Electric)......................................... 5750
*Clothes Dryer (Gas).............................................. 700
*Clothes Washer.................................................... 1150
Coffee Maker.......................................................... 1750
*Compressor (1 HP)............................................... 2000
*Compressor (3/4 HP)............................................ 1800
*Compressor (1/2 HP)............................................ 1400
Curling Iron............................................................. 700
*Dehumidifier.......................................................... 650
Disc Sander (9”)..................................................... 1200
Edge Trimmer......................................................... 500
Electric Blanket...................................................... 400
Electric Nail Gun..................................................... 1200
Electric Range (per element).................................. 1500
Electric Skillet......................................................... 1250
*Freezer................................................................. 700
*Furnace Fan (3/5 HP)........................................... 875
*Garage Door Opener............................................ 500 to 750
Hair Dryer............................................................... 1200
Hand Drill............................................................... 250 to 1100
Hedge Trimmer...................................................... 450
Impact Wrench....................................................... 500
Iron......................................................................... 1200
*Jet Pump............................................................... 800
Lawn Mower........................................................... 1200
Light Bulb............................................................... 100
Microwave Oven.................................................... 700 to 1000
*Milk Cooler............................................................ 1100
Oil Burner on Furnace............................................ 300
Oil Fired Space Heater (140,000 Btu).................... 400
Oil Fired Space Heater (85,000 Btu)...................... 225
Oil Fired Space Heater (30,000 Btu)...................... 150
*Paint Sprayer, Airless (1/3 HP)............................. 600
Paint Sprayer, Airless (hand held)........................... 150
Radio...................................................................... 50 to 200
*Refrigerator........................................................... 700
Slow Cooker........................................................... 200
*Submersible Pump (1-1/2 HP).............................. 2800
*Submersible Pump (1 HP).................................... 2000
*Submersible Pump (1/2 HP)................................. 1500
*Sump Pump.......................................................... 800 to 1050
*Table Saw (10”).................................................... 1750 to 2000
Television............................................................... 200 to 500
Toaster................................................................... 1000 to 1650
Weed Trimmer....................................................... 500
* Allow 3 times the listed watts for starting these devices.
SAE 30
10W-30
Synthetic 5W-30
000399
CAUTION
009598
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B

Operation
12 Instruction Manual for Portable Generator
3. Disconnect the spark plug wire from the spark plug and
place the wire where it cannot contact spark plug.
4. Clean area around oil fill.
5. Remove oil fill cap and wipe dipstick clean.
6. Insert funnel into oil fill opening. Add recommended engine
oil as necessary.
7. To check oil level, remove funnel and insert dipstick into oil
filler neck without screwing it in.
8. Remove dipstick and verify oil level is within safe operating
range.
Verify oil level often during filling process
to ensure overfilling does not occur.
9. Replace oil fill cap and hand-tighten.
10. Wipe up any spilled oil.
11. Replace side cover and screws.
Some units have more than one oil fill
location. It is only necessary to use one
oil fill point.
Fuel
Explosion and Fire. Fuel and vapors
are extremely flammable and explo-
sive. Add fuel in a well ventilated area. Keep fire and
spark away. Failure to do so will result in death or serious
injury. (000105)
Explosion and Fire. Do not overfill fuel
tank. Fill to 1/2 inch from top of tank to
allow for fuel expansion. Overfilling may cause fuel to
spill onto engine causing fire or explosion which will
result in death or serious injury. (000166b)
Fuel requirements are as follows:
•Clean, fresh, unleaded gasoline.
•Minimum rating of 87 octane/87 AKI (91 RON).
•Up to 10% ethanol (gasohol) is acceptable.
•DO NOT use E85.
•DO NOT use a gas oil mix.
•DO NOT modify engine to run on alternate fuels. Stabilize
fuel prior to storage.
1. Verify unit is OFF and cooled entirely prior to fueling.
2. Place unit on level ground in a well ventilated area.
Explosion and Fire. Verify fuel cap
vent is set to ON for operation, and
OFF for transportation and storage. Failure to do so
could result in poor unit performance, death or serious
injury. (000362)
3. Clean area around fuel cap and turn vent on fuel cap to ON.
4. Turn cap slowly to remove.
5. Slowly add recommended fuel. Do not overfill.
Fill to red insert inside filler neck.
6. Install fuel cap.
7. Turn vent on fuel cap to OFF for transportation and storage
to avoid fuel spills.
Allow spilled fuel to evaporate before
starting unit.
009574
000116
NOTICE:
NOTICE:
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WARNING
NOTICE:
001112
009637
NOTICE:

Operation
Instruction Manual for Portable Generator 13
It is important to prevent gum deposits
from forming in fuel system parts such as
the carburetor, fuel hose or tank during storage. Alcohol-
blended fuels (called gasohol, ethanol or methanol) can
attract moisture, which leads to separation and formation
of acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. See the Storage section. Never
use engine or carburetor cleaner products in the fuel tank
as permanent damage may occur.
Starting Pull Start Engines
Recoil Hazard. Recoil could retract
unexpectedly. Kickback could result in
death or serious injury. (000183)
Equipment and property damage. Dis-
connect electrical loads prior to start-
ing or stopping unit. Failure to do so could result in
equipment and property damage. (000136)
1. Turn fuel cap vent ON.
2. Rotate the OFF/RUN/CHOKE dial to CHOKE.
3. Switch Eco Mode switch to OFF.
4. Firmly grasp recoil handle and pull slowly until increased
resistance is felt. Pull rapidly up and away.
5. When engine starts, rotate OFF/RUN/CHOKE dial to RUN.
Choke operation is reduced as OFF/RUN/CHOKE dial is
rotated towards RUN.
If engine fires, but does not continue to
run, rotate the OFF/RUN/CHOKE dial to
OFF and repeat starting instructions.
Do not overload generator or individual
panel outlets. If an overload occurs, the
overload LED (2) will illuminate and AC output ceases. To
correct, see Generator Status Lights. Read Know Gen-
erator Limits carefully.
Generator Shut Down
Equipment and property damage. Dis-
connect electrical loads prior to start-
ing or stopping unit. Failure to do so could result in
equipment and property damage. (000136)
1. Shut off all loads and unplug electrical loads from generator
panel outlets.
2. Let engine run at no-load for several minutes to stabilize
internal temperatures of engine and generator.
3. Rotate OFF/RUN/CHOKE dial to OFF.
4. Turn fuel cap OFF.
Restarting Hot Engines
Equipment and property damage. Dis-
connect electrical loads prior to start-
ing or stopping unit. Failure to do so could result in
equipment and property damage. (000136)
1. Turn OFF/RUN/CHOKE dial from STOP to RUN. This will
open the fuel valve and permit starting.
2. Firmly grasp recoil handle and pull slowly until increased
resistance is felt. Pull rapidly up and away.
Charging a 12 VDC Battery
Explosion. Batteries emit explosive
gases while charging. Keep fire and
spark away. Wear protective gear when working with bat-
teries. Failure to do so could result death or serious
injury. (000137a)
Risk of burns. Batteries contain sulfu-
ric acid and can cause severe chemi-
cal burns. Wear protective gear when working with
batteries. Failure to do so could result death or serious
injury. (000138a)
A battery may lose some of its charge
when not in use for prolonged periods of
time.
NOTICE:
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WARNING
CAUTION
OFF
CHOKE
RUN
009610
NOTICE:
NOTICE:
009545
1 23
CAUTION
CAUTION
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WARNING
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WARNING
NOTICE:

Operation
14 Instruction Manual for Portable Generator
The DC charging output is not regulated. The circuit
breaker does not prevent over charging a battery. Battery
charging should be done in a dry location.
1. Start generator and turn Economy switch OFF.
2. Plug Battery Charging Cable into DC V-Outlet, located on
the control panel.
3. Connect positive (+) battery clamp (red wire) to battery
FIRST.
4. Connect negative (-) battery clamp (black wire) to battery
SECOND.
This outlet can not recharge 6-volt bat-
teries and can not be used to crank an
engine having a discharged battery.
Environmental Hazard. Aways recycle
batteries at an official recycling center
in accordance with all local laws and regulations. Failure
to do so could result in environmental damage, death or
serious injury. (000228)
Parallel Operation
For output power up to 3400 running Watts, two inverters
can operate in parallel using Parallel Kit (optional). See
the Parallel Kit Operator’s Manual or contact Customer
Service at 1-888-431-6871.
All connections to the parallel kit
should be made while both inverters
are turned off and all loads disconnected.
1. Make sure the Eco Mode Switch is in the same position on
both generators.
2. Make appropriate parallel connections to the outlets on
each inverter as outlined in the instruction manual supplied
with the kit.
Do not disconnect any parallel kit con-
nections once the units are running.
3. Start both units per starting instructions. Once the green
output indicator illuminates, devices can be connected and
turned on using the parallel kit outlet.
4. Follow Generator Shut Down instructions.
For inverters, load applied to the parallel
kit is not to exceed 4200 starting Watts
due to a 5% power loss when paralleling. See Parallel Kit
Operator’s manual.
Only use approved parallel kit.
NOTICE:
009611
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WARNING
CAUTION
CAUTION
NOTICE:
NOTICE:

Maintenance
Instruction Manual for Portable Generator 15
Maintenance
Maintenance Recommendations
Regular maintenance will improve performance and
extend generator life. See a qualified dealer for service.
Generator warranty does not cover items subjected to
operator abuse or negligence. To receive full warranty
value, operator must maintain generator as instructed in
this manual, including proper storage as detailed in Win-
ter Storage and Long Term Storage.
Call 1-888-431-6871 with questions
about component replacement.
Maintenance Schedule
Follow maintenance schedule intervals, whichever
occurs first according to use.
Adverse conditions will require more fre-
quent service.
All required service and adjustments
should be each season as detailed in the
following chart.
Product Specifications
Preventive Maintenance
Dirt or debris can cause improper operation and equip-
ment damage. Clean generator daily or before each use.
Keep area around and behind muffler free from combus-
tible debris. Inspect all cooling air openings on generator.
Do not insert any object through the
air cooling slots. Generator can start
at any time and could result in death, serious injury and
unit damage.
•Use a damp cloth to wipe exterior surfaces clean.
•Use a soft bristle brush to loosen caked on dirt, oil, etc.
•Use a vacuum to pick up loose dirt and debris.
At Each Use
Check Engine Oil Level
Every 50 Hours
Clean/Replace Air Filter**
Change Oil ¥
Every 100 Hours or Every Year*
Inspect/Replace Spark Plug
Clean Spark Arrestor
Valve Clearance Adjustment***
Every 200 Hours or Every Year*
Inspect/Clean Air Cleaner Filter**
Replace Fuel Filter +
¥ Change oil after first 30 hours of operation, then every 50
hours.
+ To be performed by a Service Center.
* Change oil every month when operating under heavy load
or in high temperatures.
** Clean more often under dirty or dusty operating condi-
tions. Replace air filter parts if they cannot be adequately
cleaned.
*** Check valve clearance and adjust if necessary after first
50 hours of operation and every 100 hours thereafter.
NOTICE:
NOTICE:
NOTICE:
Generator Specifications
Rated Power 1700 W
Surge Power 2200 VA
Rated AC Voltage 120V
Rated AC Load at 120V 14.1 Amps**
Rated Frequency 60 Hz
Unit Dimensions L x W x
H (in/mm)
21.3 x 10.8 x 17.7 (540 x 275
x 450)
Unit Weight (dry) 49 lb (22.2 kg)
** Operating Temperature Range: -13 deg. C (8 deg. F) to
40 Deg. C (104 Deg. F). When operated above 25 deg. C
(77 deg. F) there may be a decrease in power.
** Maximum wattage and current are subject to, and limited
by, such factors as fuel Btu content, ambient temperature,
altitude, engine condition, etc. Maximum power
decreases about 3.5% for each 1,000 feet above sea
level; and will also decrease about 1% for each 6° C (10°
F) above 16° C (60° F) ambient temperature.
Engine Specifications
Engine Type Single cylinder, 4-stroke
Displacement 80cc
Spark Plug Part Number 0K95530157
Spark Plug Type E6TC / E6RTC / BPR6HS or
equivalent
Spark Plug Gap 0.024-0.028 inch or (0.6-0.7
mm)
Fuel Capacity 3.8 L (1.0 U.S. gallons) /
Unleaded
Oil Type See Chart in Before Start-
ing Generator
Oil Capacity 0.35 L (0.36 qt.)
Run Time (25% Load)* 11 Hours
Run Time (50% Load)* 6 Hours
* Run times vary based on load and altitude.

WARNING

Maintenance
16 Instruction Manual for Portable Generator
•Low pressure air (not to exceed 25 psi) may be used to
blow away dirt. Inspect cooling air slots and openings on
generator. These openings must be kept clean and unob-
structed.
DO NOT use a garden hose to clean
generator. Water can enter engine fuel
system and cause problems. If water enters generator
through cooling air slots, some water will be retained in
voids and crevices of rotor and stator winding insulation.
Water and dirt buildup on generator internal windings will
decrease insulation resistance of windings.
Engine Maintenance
Accidental start-up. Disconnect spark
plug wires when working on unit. Fail-
ure to do so could result in death or serious injury.
(000141)
Engine Oil Recommendations
All oil should meet minimum American Petroleum Insti-
tute (API) Service Class SJ, SL or better. Use no special
additives. Select the oil's viscosity grade according to the
expected operating temperature (also see chart).
•Above 40° F, use SAE 30
•Below 40° F and down to 10° F, use 10W-30
•All temperatures, use synthetic 5W-30
Use petroleum based oil for engine break-in (30 hours)
before using synthetic oil.
Any attempt to crank or start the
engine before adding the recom-
mended type and quantity of engine oil can result in
engine damage.
Inspect engine oil level prior to each use, or every 8
hours of operation.
1. Place generator on a level surface.
2. Remove screws (A) and side cover. Slide off spark plug
cover (B).
3. Disconnect the spark plug wire from the spark plug and
place the wire where it cannot contact spark plug.
4. Clean area around oil fill.
5. Remove oil fill cap and wipe dipstick clean.
6. Insert dipstick into filler neck without screwing it in. Verify oil
level is within safe operating range as shown.
7. Add recommended engine oil as necessary. See Add
Engine Oil.
8. Replace oil fill cap and hand-tighten.
9. Connect spark plug wire.
10. Install side cover and screws.
NOTICE:

WARNING
SAE 30
10W-30
Synthetic 5W-30
000399
CAUTION
009598
A
B
009574
000116

Maintenance
Instruction Manual for Portable Generator 17
Change Engine Oil
Accidental start-up. Disconnect spark
plug wires when working on unit. Fail-
ure to do so could result in death or serious injury.
(000141)
When using generator under extreme, dirty, dusty condi-
tions, or in extremely hot weather, change oil more fre-
quently.
Don’t pollute. Conserve resources.
Return used oil to collection centers.
Change oil while engine is still warm from running, as fol-
lows:
1. Place generator on a level surface.
2. Remove screws (A) and side cover. Slide off spark plug
cover (B).
3. Disconnect the spark plug wire from the spark plug and
place the wire where it cannot contact spark plug.
4. Clean area around oil fill and oil drain plug.
5. Remove oil fill cap and wipe dipstick clean.
6. Tip unit and drain oil completely into a suitable container.
7. Once oil is sufficiently drained from unit, tip unit back to a
level position.
8. Insert funnel into oil fill opening. Add recommended engine
oil as necessary.
9. To check oil level, remove funnel and insert dipstick into oil
filler neck without screwing it in.
10. Remove dipstick and verify oil level is within safe operating
range.
Verify oil level often during filling process
to ensure overfilling does not occur.
11. Replace oil fill cap and hand-tighten.
12. Wipe up any spilled oil.
13. Connect spark plug wire.
14. Replace side cover and screws.
15. Properly dispose of oil in accordance with all applicable reg-
ulations.
Air Filter
Engine will not run properly and may be damaged if run
with a dirty air filter. Service air filter more frequently in
dirty or dusty conditions.
To service air filter:
1. Remove screws and side cover.
2. Unscrew bolt (A) and remove air filter cover.
3. Wash filter (B) in soapy water. Squeeze dry in clean cloth
(DO NOT TWIST).
4. Clean air filter cover before installation.
5. Replace side cover and screws.
To order a new air filter, contact the near-
est Service Center.
Service Spark Plug
To service spark plug:
1. Clean area around spark plug.
2. Remove and inspect spark plug.
3. Inspect electrode gap with feeler gauge and reset spark
plug gap to 0.024 - 0.028 in (0.6 - 0.7 mm).
Replace spark plug if electrodes are pit-
ted, burned or porcelain is cracked. Use
ONLY recommended replacement plug. See Product
Specifications.
4. Install spark plug finger tight, and tighten an additional 3/8
to 1/2 turn using spark plug wrench.

WARNING
NOTICE:
009598
A
B
002350
NOTICE:
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Maintenance
18 Instruction Manual for Portable Generator
Inspect Muffler and Spark Arrester
It is a violation of California Public
Resource Code, Section 4442, to use or
operate the engine on any forest-covered, brush-cov-
ered, or grass-covered land unless the exhaust system is
equipped with a spark arrester, as defined in Section
4442, maintained in effective working order. Other states
or federal jurisdictions may have similar laws.
Contact original equipment manufacturer, retailer, or
dealer to obtain a spark arrester designed for exhaust
system installed on this engine.
Use ONLY original equipment replace-
ment parts.
Inspect muffler for cracks, corrosion, or other damage.
Remove spark arrester, if equipped, inspect for damage
or carbon blockage. Replace parts as required.
Inspect Spark Arrester Screen
Hot surfaces. When operating
machine, do not touch hot surfaces.
Keep machine away from combustibles during use. Hot
surfaces could result in severe burns or fire. (000108)
Clean Spark Arrestor Screen
The engine exhaust muffler has a spark arrestor screen.
Inspect and clean the screen every 100 hours of opera-
tion or every season, whichever comes first.
To service spark arrestor:
1. Remove six (6) screws (A) and remove muffler outlet panel.
2. Remove the clamp to remove retainer.
3. Remove screw from bottom of muffler outlet tube.
4. Slide spark arrestor screens out from the muffler outlet tube.
5. Inspect screens and replace if torn, perforated or otherwise
damaged. Do NOT use a defective screen. If screen is not
damaged, clean with a commercial solvent.
6. Replace the screens, and retainer, and secure with clamp.
7. Replace screw from bottom of muffler outlet tube.
8. Replace muffler outlet panel and six (6) screws.
Valve Clearance
Important: Please contact an Independent Authorized Service Dealer for
service assistance. Proper valve clearance is essential for prolonging the life
of the engine.
Check valve clearance after the first fifty-hours of opera-
tion. Adjust as necessary.
•Intake — 0.10 ± 0.02mm (cold), (0.004" ± 0.001" inches)
•Exhaust — 0.10 ± 0.02mm (cold) (0.004" ± 0.001" inches)
Storage
General
It is recommended to start and run the generator for 30
minutes, every 30 days. If this is not possible, refer to the
following list to prepare unit for storage.
•DO NOT place a storage cover on a hot generator. Allow
unit to cool to room temperature before storage.
•DO NOT store fuel from one season to another unless
properly treated.
•Replace fuel container if rust is present. Rust in fuel will
cause fuel system problems.
•Cover unit with a suitable protective, moisture resistant
cover.
•Store unit in a clean and dry area.
•Always store generator and fuel away from heat and igni-
tion sources.
Prepare Fuel System/Engine for Storage
Fuel stored over 30 days can go bad and damage fuel
system components. Keep fuel fresh, use fuel stabilizer.
If fuel stabilizer is added to fuel system, prepare and run
engine for long term storage. Run engine for 10-15 min-
utes to circulate stabilizer throughout fuel system. Ade-
quately prepared fuel can be stored up to 24 months.
If fuel has not been treated with fuel sta-
bilizer, it must be drained into an
approved container. Run engine until it stops from lack of
fuel. Use of fuel stabilizer in fuel storage container is rec-
ommended to keep fuel fresh.
1. Change engine oil.
2. Remove spark plug.
3. Pour tablespoon (5-10cc) of clean engine oil or spray a suit-
able fogging agent into cylinder.
NOTICE:
NOTICE:

WARNING
009609
A
002352
NOTICE: