KAWNEER PANELINE Operating instructions

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Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2011
1
PANELINE®EXIT DEVICE
SERVICE INSTRUCTIONS
EC 97904-38 (PART NO. 038-371)
NOVEMBER, 2011
PANELINE®EXIT DEVICE
SERVICE INSTRUCTIONS
INDEX
DOGGING INSTRUCTIONS................................................... 2
CYLINDER MANUFACTURER IDENTIFICATION .................. 2
FRAME PREPARATION.......................................................... 3
STRIKE ADJUSTMENT .......................................................... 3
PANELINE SERVICE ADJUSTMENT
PUSH PANEL SEPARATION FROM CHASSIS .............. 4
FILLER PLATE REMOVAL.............................................. 4
PUSH PANEL ADJUSTMENT......................................... 5
PUSH PANEL & CHASSIS REMOVAL ........................... 5
FILLER PLATE INSTALLATION ...................................... 5
PUSH PANEL & CHASSIS INSTALLATION.................... 5-7
PULL HANDLE SCREW LOCATION .............................. 8, 9
ROD LENGTH ADJUSTMENT
190/350/500 DOOR ........................................................ 8, 9
ILLUSTRATED PARTS BREAKDOWN ................................... 10, 11
GLAZING INSTRUCTIONS..................................................... 12
PRE-1989 ASSEMBLY............................................................ 13-15

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Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2011
2
PUSH
(PART NO. 038-371) EC 97904-38
NOVEMBER, 2011
PANELINE®EXIT DEVICE
SERVICE INSTRUCTIONS
DOGGING INSTRUCTIONS AND LOCK CYLINDER INSTALLATION
DOGGING INSTRUCTIONS
To secure the exit device in the unlocked (dogged) position,
follow this sequence:
1. Fully depress push panel.
2. Insert dogging hex key (provided) into the access hole
in the middle of the filler plate closest to the hinge stile.
(See Figure A)
3. Turn key one-quarter turn clockwise.
Figure A
LOCK STILE
PUSH PANEL
DOGGING SCREW
LOCATION
HINGE STILE
FILLER PLATE
7/32" HEX KEY
INSTALLING CYLINDERS BY OTHERS
THE FOLLOWING CYLINDER BRANDS MAY BE USED WITH KAWNEER’S PANELINE®CR90 EXIT DEVICE:
MANUFACTURER CAM NUMBER
ELKEM-VING 9001
SCOVILL (YALE) 1161
UNICAN (ILCO) 15-L4002-64
SUPERIOR A
SARGENT 13-0097
BEST IEC4
SCHLAGE B502-191
CORBIN / RUSSWIN A62
NOTE: CYLINDER MUST HAVE 0.950 CAM SWEEP. IF CAM SWEEP IS LONGER IT MUST BE FILED DOWN.
TO REMOVE LOCK CYLINDER
1. Open door and insert 9/64” allen wrench through hole in edge
of door stile at an angle that will engage the cylinder set screw.
Figure B
2. Loosen set screw about three full turns. Insert key part way
into cylinder key-way and turn to the left to remove lock cylinder.
EXIT DEVICE ROD
DOOR STILE
ACCESS HOLE
9/64" ALLEN WRENCH
CYLINDER SET SCREW
LOCK CYLINDER
OPTIONAL CYLINDER GUARD
DOOR PULL
CYLINDER BRACKET
TO REPLACE CYLINDER
3. Install replacement cylinder with key-way up.
NOTE: Length and tip contour of new cylinder cam must
match old cylinder cam. Old cam may be used if necessary.
4. Tighten cylinder set screw and check unlocking action
with key.
SET SCREW
ACCESS HOLE
KEY-WAY UP
Figure C
UN-DOGGING INSTRUCTIONS
To return the exit device to the normal operation,
follow this sequence:
1. Fully depress push panel.
2. Insert dogging hex key (provided) into the access hole
in the middle of the filler plate closest to the hinge stile.
(See Figure A)
3. Turn key one-quarter turn counterclockwise.
4. Release panel.

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Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2011
3
11/16"
11/16"
PANELINE®EXIT DEVICE
SERVICE INSTRUCTIONS
EC 97904-38 (PART NO. 038-371)
NOVEMBER, 2011
Install the top strike in the normal position with the marker arrow toward door stop (see sketches
below). The strike can be rotated for adjustment purposes, (1) space in and (2) spaces out from
normal point. Shim strike to accommodate top door clearance
SINGLE DOOR PAIR OF DOORS
OF PAIR OF DOORS
NOTE: Position strikes with
marker arrow toward door stop.
PLAN VIEW - TRANSOM / HEADER
TOP STRIKE
INSTALLATION
THRESHOLD
INSTALLATION
SINGLE DOOR PAIR OF DOORS
PLAN VIEW - BUTT HUNG THRESHOLD (OFFSET PIVOT SIMILAR)
BOTTOM LATCH BOLT
DOOR STOP
5/8" DIA.
HOLES
OF PAIR OF DOORS
USING 033-981 THRESHOLD STOP PACKAGE AS A
TEMPLATE, DRILL (2) 5/32" (0.156) DIAMETER HOLES
AND SECURE STOP WITH SELF TAPPING SCREWS.
APPROXIMATELY 1/32"
WITH WEATHERING WITHOUT WEATHERING
FRAME PREPARATION AND STRIKE ADJUSTMENT
#26 (0.147) Drill
DOOR STOP
INSTALLATION
OF THRESHOLD
AND DOOR
SHIM
STRIKE
#8 THREAD
CUTTING SCREWS

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Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2011
4
PUSH
(PART NO. 038-371) EC 97904-38
NOVEMBER, 2011
PANELINE®EXIT DEVICE
SERVICE INSTRUCTIONS
1. Dog unit down per instructions on page 2.
2. Being careful not to scratch any finished surfaces, use putty knife at each spring clip location.
3. To remove filler plate, push putty knife in far enough to engage clips and pry away from filler plate
(towards vision area).
4. Repeat steps 2 and 3 on the opposite side.
233-391
SPRING CLIPS (8)
COVER
CHASSIS REMOVAL
Figure D
Figure E
1. Only four mounting screws 028-403 need be removed to take out the chassis assembly.
2. Spring clips may need to be moved over to allow clearance for the chassis removal.
028-403
SCREWS (4)

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Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2011
5
PUSH
PANELINE®EXIT DEVICE
SERVICE INSTRUCTIONS
EC 97904-38 (PART NO. 038-371)
NOVEMBER, 2011
028-724
WASHERS (4)
Figure F
028-403
SCREWS (4)
028-403
SCREWS (4)
028-747
"X"
133-007
033-117
033-422
IMPORTANT:
BRUSH GREASE (033-203) ON ALL
SURFACES AS SHOWN BY THE DARK LINE.
INSTALLATION OF CHASSIS
1. Install and grease lever before chassis assembly. IMPORTANT: Grease surfaces of lever as shown
2. Install chassis assembly using screws 028-403.
3. Filler Plate Installation:
Equipment needed:
(4) Spring Clips per filler plate
Putty Knife or Small Straight Screw Driver
NOTE: Be careful not to scratch any finished surface of the Paneline.
4. Installation Procedure: Dog down the unit!
Install the spring clips with the leg of the spring clip inserted into
the channel as shown.
Press down with your fingers until the spring clip engages completely.
Insert two spring clips at both the top and the bottom.

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Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2011
6
(PART NO. 038-371) EC 97904-38
NOVEMBER, 2011
PANELINE®EXIT DEVICE
SERVICE INSTRUCTIONS
5. Position the bottom side of the filler plate into the exit device, engaging the bottom spring clips.
6. Gently push the filler plate into a closed position, engaging the top spring clips.
7. Insert a putty knife or small 1/8” straight screw driver (approximately 3/16” deep) between the exit device and filler plate
directly above the top spring clip.
DO NOT PRESS DOWN!
8. With the putty knife or screw driver in place, carefully pull down on the handle while pushing down lightly on the filler
plate to engage with a spring clip.
Note: You will hear and feel a click as the filler plate and the spring clip are engaged!

kawneer.com
Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2011
7
PANELINE®EXIT DEVICE
SERVICE INSTRUCTIONS
EC 97904-38 (PART NO. 038-371)
NOVEMBER, 2011
Figure G
PIVOT
FREELY
WHEN
DOGGED TOP LATCH BOLT PIVOTS
ABOUT THIS ROLL PIN
TOP LATCH BOLT
9. Repeat the above step to engage the filler plate with the other spring clip.
All four (4) spring clips must be engaged with the filler plate.
Install the filler plate on the other side of the Paneline with the same care and attention to engaging the spring clips while
avoiding scratching any finished surface.
10.With rods in locked position, rotate lever axle adjusting bracket 133-007 until lever arm 033-117 contacts the bottom of traveler
firmly without lifting it. Tighten binder screw 028-747 to hold lever in place for operational testing.
11.Stand door up with 3/4" spacer between door and floor to allow free movement of exit device rods, then check for proper
panel and key operation.
A. Push panel in and bottom bolt should sit flush with bottom of door.
B. Trip upper bolt and bottom bolt should fall to approximately 1/2" from bottom of door.
C. Key should draw bottom bolt up.
D. Using dogging key set panel in dogged position. Bottom bolt should not project below bottom of door more than 1/16".
With unit dogged, trip upper bolt. The top latch should pivot freely (See Figure G). If binding occurs the rod will
need to be lengthened.
IMPORTANT!
12.After testing unit thoroughly, drill a hole through the chassis, at location "X", using #23 (.154 dia.) drill bit.
If an error has been made and more adjustment is required, the extra hole in bracket 133-007 can be used.
WARNING! Use a shop cloth below bracket when drilling to gather chips. DO NOT blow chips into operating mechanism.
13.Lock the adjusting bracket into place with binder screw 028-747.
14.Snap both filler plates into cross rail.

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Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2011
8
2-27/32”
(72.2)
2-15/32”
(62.7)
3”3”
(76.2)
(PART NO. 038-371) EC 97904-38
NOVEMBER, 2011
PANELINE®EXIT DEVICE
SERVICE INSTRUCTIONS
UPPER LATCH
ASSEMBLY
LATCH ATTACHMENT
SCREWS
LOCK NUT
BEARINGS AND
RETAINING RINGS
TRAVELER
TRAVELER
HOUSING
TRAVELER
HOUSING
SCREW
LOCK NUT
LOWER LATCH
BOLT ASSEMBLY
LATCH ATTACHMENT
SCREWS
BOTTOM OF DOOR
1/2"
(12.7)
APPROXIMATELY
PULL HANDLE
MOUNTING SCREWS
PULL HANDLE
MOUNTING SCREWS
MOUNTING
STRAP
"190" DOOR "350" DOOR
ROD LENGTH ADJUSTMENT
1. TYPE "190" AND "350" DOORS:
a. Remove push panel and chassis assembly and filler plates per instructions on pages 4 and 5.
b. Remove traveler housing and traveler to expose rod ends (see Figure H).
c. Check rod length dimensions per Figure G on page 5. If rod lengths are not correct, proceed to step "d" below.
d. Remove retaining ring and bearing from rod to be adjusted.
e. Remove (2) latch attachment screws and slide rod assembly out of door stile.
f. Loosen lock nut and turn the threaded rod, clockwise to shorten, counterclockwise to lengthen (one revolution of
rod equals 3/64" (1.2) of travel). Align rod perpendicular to latch case and tighten lock nut.
NOTE: If one rod is adjusted, the other rod will probably require adjustment to maintain the 3" (76.2) separation
(see Figure I).
Figure H Figure I
ROD ADJUSTMENT

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Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2011
9
3"
(76.2)
2-27/32"
(72.2)
PANELINE®EXIT DEVICE
SERVICE INSTRUCTIONS
EC 97904-38 (PART NO. 038-371)
NOVEMBER, 2011
ROD ADJUSTMENT
ROD LENGTH ADJUSTMENT
2. TYPE "500" DOORS:
a. Remove push panel and chassis assembly and filler plates
per instructions on pages 4 and 5.
b. Remove traveler housing and traveler to expose rod ends
(see Figure H on page 6).
c. Check rod length dimensions per Figure J. If rod lengths
are not correct, proceed to step "d" below.
d. Remove (4) mounting strap spacer screws, (4) latch
attachment screws, (2) at top and (2) at bottom of door)
and lock cylinder, if so equipped, then slide complete rod
assembly out of door stile.
e. Loosen lock nut and turn the threaded rod, clockwise to
shorten, counterclockwise to lengthen (one revolution of
rod equals 3/64" (1.2) of travel).
NOTE:
If one rod is adjusted, the other rod will probably require
adjustment to maintain the 3" (76.2) separation (see Figure J).
Figure J
Figure K
"500" DOOR
LATCH
ATTACHMENT
SCREWS
STRAP
SPACER
SCREWS
MOUNTING
STRAP
PULL HANDLE
MOUNTING SCREWS
STRAP
SPACER
SCREWS
LATCH ATTACHMENT
SCREWS
BOTTOM OF DOOR
1/2"
(12.7)
APPROXIMATELY
3/32"
(2.4)
1/8"
(3.2)
3/32"
(2.4)
WHERE TO MEASURE WHEN ORDERING
VARIABLE PARTS FROM PAGES 8 AND 9.
NET DOOR OPENING
(D.O.)
SINGLE ACTING SHOWN

kawneer.com
Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2011
10
(PART NO. 038-371) EC 97904-38
NOVEMBER, 2011
PANELINE®EXIT DEVICE
SERVICE INSTRUCTIONS
DEVICE SHOWN IS FOR L.H. DOOR
KAWNEER NO.
ITEM PART NO. DESCRIPTION REQ'D.
P-1 VARIES CROSS RAIL
(INTEGRAL PART OF DOOR) 1
P-2 028-747 # 10 X 3/8 P. PAN H.S.
THREAD CUTTING
WITH WASHER 2
P-3 233-457 LOCK STILE FILLER PLATE
FOR "190" DOORS 1
LOCK STILE FILLER PLATE
FOR "350" DOORS 1
LOCK STILE FILLER PLATE
FOR "500" DOORS 1
P-4 233-494 PIVOT STILE FILLER PLATE
FOR 3'-0" "190" DOORS 1
PIVOT STILE FILLER PLATE
FOR 3'-0" "350" DOORS 1
PIVOT STILE FILLER PLATE
FOR 3'-0" "500" DOORS 1
PIVOT STILE FILLER PLATE
FOR 3'-6" "190" DOORS 1
PIVOT STILE FILLER PLATE
FOR 3'-6" "350" DOORS 1
PIVOT STILE FILLER PLATE
FOR 3'-6" "500" DOORS 1
PIVOT STILE FILLER PLATE
(VARIABLE) SPECIFY NET
DOOR OPENING WIDTH* 1
ILLUSTRATED PARTS BREAKDOWN
* Part of P-25 package.
NOT SOLD SEPARATELY

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Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2011
11
‡
PANELINE®EXIT DEVICE
SERVICE INSTRUCTIONS
EC 97904-38 (PART NO. 038-371)
NOVEMBER, 2011
ILLUSTRATED PARTS BREAKDOWN
KAWNEER NO.
ITEM PART NO. DESCRIPTION REQ’D.
P-18 033-435 HEX DOGGING KEY 1
P-19 VARIES LOCK CYLINDER 1
P-20 028-408 #8-32 x ½ S.H.C.S. 1
P-21 033-208 LOCK CYL. NUT BRACKET 1
P-22 028-403 #10-24 x ½ P.PAN H.S.
THREAD CUTTING
"190" DOORS 6
"350" DOORS 10
"500" DOORS 14
P-23 028-751 #12 x 1 P.PAN H.S
THREAD FORMING 1
P-24 233-498 TRAVELER HOUSING 1
P-25 033-215 SHIP LOOSE PARTS PKG. 1
a — TRAVELER (1)
b — RETAINING RING (2)
c — BEARING (2)
d — #10-32 x ¼ P.F.H.S. (4)
P-26 033-209 MOUNTING STRAP
"350" DOOR ONLY 1
P-27 033-211 MOUNTING STRAP
"500" DOOR ONLY 1
P-28 033-920 STRIKE PACKAGE 1
P-30 033-466 UPPER LATCH ASSEMBLY 1
P-31 033-530 LOWER LATCH BOLT ASS’Y 1
P-32 133-173 DOGGING INSTRUC. LABEL 1
P-33 028-352 #10 x ½ P.P.H. 4
THREAD CUTTING
KAWNEER NO.
ITEM PART NO. DESCRIPTION REQ’D.
P-5 233-530 PUSH PANEL ASS’Y R.H. 1
233-531 PUSH PANEL ASS’Y L.H. 1
P-6 033-118 PUSH PANEL DRESS CAP 2
P-7 233-497 CHASSIS 1
P-11 028-352 #10 x 7/16" P.F.H. U’CUT
SCREW THREAD FORMING 6
P-12 033-124 TOGGLE WHEEL 4
P-13 033-129 CONNECTING ROD CLIP 2
P-14 033-128 SAFETY CLIP 4
P-15 233-391 COVER SPRING CLIP 8
P-16 033-093 SLIDE ACTUATING PIN 1
P-17 033-091 DOGGING ASS’Y (INCLUDES 1
SLIDE ACTUATING PIN)
P-8 233-448 LEVER AXLE 1
P-9 033-117 LEVER 1
P-10 033-136 RETAINING RING 1
‡ INCLUDED WITH PUSH PANEL ASSEMBLY P-5

kawneer.com
Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2011
12
(PART NO. 038-371) EC 97904-38
NOVEMBER, 2011
PANELINE®EXIT DEVICE
SERVICE INSTRUCTIONS
ADJUSTABLE
SETTING BLOCK
(ON "190" DOORS ONLY)
CAP USED WITH
DOUBLE GLAZING
(6) REQ'D. *
DOOR LITE
OPENING
GLASS JACK
(5) REQ'D.
PIVOT STILE
THIS GLASS JACK
ON "190" DOORS ONLY
DOOR LITE
OPENING
RUBBER SETTING
BLOCK (2) REQUIRED
Figure 1
* PARTS INCLUDED IN DOUBLE
GLAZING ACCESSORY PACKAGE
Figure 2
ADJUSTING
SCREWS
MEETING STILES OF A PAIR OF DOORS
Proper clearance for pairs of doors is maintained
by adjusting the weathered astragal. Turn screws
clockwise to allow more clearance and
counterclockwise to allow less clearance.
AFTER INSTALLING DOOR IN NORMAL
MANNER REQUIRED BY METHOD OF PIVOTING:
1. Raise adjustable setting block to maximum
retracted position.
2. Install vertical glass stops first, then horizontals on
one side of door.
3. Install rubber setting blocks (Figure 1).
4. Cut glass 3/8" (9.5) less than door lite opening
width and height for all types of glazing.
5. Install glass, centered between stiles and tight
against bottom rubber setting blocks (Figure 1).
6. Using thumb or tool, rotate glass jacks
counterclockwise to set against glass.
7. Install remaining vertical glass stops first, then
horizontals.
8. Turn the adjustable setting block screw clockwise
and adjust for uniform clearance between top edge
of door and frame.
9. On pairs of doors, adjust astragal (Figure 2).
ADJUSTABLE ASTRAGAL WITH
SEALAIR®POLYMERIC FIN
GLAZING INSTRUCTIONS
REMOVE PACKING STRING
FROM PILE AFTER DOOR INSTALLATION.

kawneer.com
Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2011
13
PANELINE®EXIT DEVICE
SERVICE INSTRUCTIONS
EC 97904-38 (PART NO. 038-371)
NOVEMBER, 2011
PUSH PANEL AND
CHASSIS ASSEMBLY
FILLER PLATE
HINGE STILE
SCREWS "A"
(2) ON TOP -
(2) ON BOTTOM
SCREWS "A"
(2) ON TOP -
(2) ON BOTTOM
HEIGHT ADJUSTMENT SCREWS "B"
(2) ON TOP - (2) ON BOTTOM
LOCK STILE
FILLER PLATE
DEGLAZING TOOL
NOTE:
ALL SERVICE WORK STARTS WITH THE TURNING OR REMOVAL
OF THE (12) SCREWS MARKED "A" AND "B" ABOVE. THEY ARE
LOCATED UNDER THE OUTSIDE HORIZONTAL GLASS STOPS.
DOORS WITH GLASS THICKNESS OF 3/8" (9.5) OR LESS DO NOT
HAVE TO BE DEGLAZED FOR ACCESS TO THE SCREWS.
THICKER INFILLS DO HAVE TO BE DEGLAZED.
NOTE:
UNITS WITH FILLER PLATES LESS THAN 1-1/2" (38.1) WIDE HAVE
ONLY (1) SCREW "A" TOP AND BOTTOM ON EACH END.
1/16" Approximately (1.6)
1/16" Approximately (1.6)
Figure 3
Figure 4
INSTRUCTIONS FOR ADJUSTING PRE-1989 PUSH PANEL ASSEMBLY
CURRENT
PRE 1989
DOOR STILES

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Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2011
14
(PART NO. 038-371) EC 97904-38
NOVEMBER, 2011
PANELINE®EXIT DEVICE
SERVICE INSTRUCTIONS
PUSH PANEL HEIGHT ADJUSTMENT (Figure 4)
1. TO RAISE PUSH PANEL:
a. Loosen (6) screws "A" and "B" on bottom of cross rail (See Figure 3).
b. Tighten top screws "B" closest to center of push panel on each end until proper clearance is obtained
between the push panel and cross rail.
c. Re-tighten (6) screws on bottom of cross rail.
d. Tighten remaining (4) screws on top of cross rail.
2. TO LOWER PUSH PANEL:
a. Loosen (6) screws "A" and "B" on top of cross rail (See Figure 3).
b. Tighten bottom screws "B" closest to center of push panel on each end until proper clearance is obtained
between the push panel and cross rail.
c. Re-tighten (6) screws on top of cross rail.
d. Tighten remaining (4) screws on bottom of cross rail.
FOR PULL HANDLE SCREW ACCESS, TRAVELER ACCESS, DOGGING ASSEMBLY ACCESS
AND ROD LENGTH ADJUSTMENT, PROCEED PER INSTRUCTIONS BELOW.
FILLER PLATE REMOVAL (Figure 3):
1. Remove (2) screws "A" (one screw when filler plate is less than 1-1/2" (38.1) wide) from top and bottom of cross
rail closest to each door stile.
2. Use deglazing tool or similar device to hook filler plate and pull out (See Figure 3).
PUSH PANEL AND CHASSIS ASSEMBLY REMOVAL (Figure 3):
1. Remove (6) screws "A" and "B" from top and bottom of cross rail (See Figure 3).
2. Remove filler plates per instructions above.
3. Grasp push panel and chassis assembly and pull out (See Figure 3).
NOTE: FOR ROD LENGTH ADJUSTMENT SEE PAGE 6 & 7.
INSTRUCTIONS FOR ADJUSTING PRE-1989 PUSH PANEL ASSEMBLY

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Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2011
15
PANELINE®EXIT DEVICE
SERVICE INSTRUCTIONS
EC 97904-38 (PART NO. 038-371)
NOVEMBER, 2011
RE-INSTALLATION OF UNIT
1. Door should be open and the exit device rods should be in the raised position (unlocked).
2. Place push panel assembly into door rail (panel assembly can either be dogged or un-dogged as long as the exit
device rods are raised).
3. Insert screws "B" in top and bottom of cross rail and level and space panel per Figure 3 on page 12.
NOTE: The four screws should be snug but do not overtighten and distort the door rail.
4. Install lock stile filler plate and tighten top and bottom screws. Filler plate can be wedged tight against the lock stile
with a tapered wood or plastic stick placed between the filler plate and push panel to align screw holes.
5. Operate unit checking for push panel binding and correct rod lift.
6. Install filler plate nut bracket on the pivot stile filler plate, centering it over the top and bottom holes closest to the
pivot stile. Filler plates less than 1-1/2" (38.1) wide do not require use of nut bracket.
7. Install pivot stile filler plate and tighten top and bottom screws. Wedge filler, if necessary, per Step 4 above.
8. Re-check all screws top and bottom for snugness.
9. Operate unit checking for push panel binding and correct dogging/un-dogging action.
INSTRUCTIONS FOR ADJUSTING PRE-1989 PUSH PANEL ASSEMBLY
FILLER PLATE
NUT BRACKET
DOGGING
HEX KEY

kawneer.com
Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2011
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(PART NO. 038-371) EC 97904-38
NOVEMBER, 2011
PANELINE®EXIT DEVICE
SERVICE INSTRUCTIONS
Kawneer Company, Inc.
Technology Park/Atlanta
555 Guthridge Court
Norcross, GA 30092-3503