Kay Home Products Vortex Express User manual

Kay Home Products
20645
Vo r tex ® Express
20645_111213
WARNING:
• Your grill is intended for residential outdoor use only. Do not use for commercial cooking. Do not use in or on boats
or recreational vehicles. Do not use for indoor cooking or heating. Toxic carbon monoxide fumes may accumulate
and cause death.
• Designate the grilling area as a no play zone and keep kids and pets away. Do not wear loose fitting clothing
when cooking.
• Only use your grill on a hard, level, non-combustible surface. Keep away from house, garage, trailer, building, tent
or under overhead construction.
• Grill must be kept at a distance of 36” from any building to ensure that there is no fire or melting of materials from
building. Live hot briquettes and coals can create a fire hazard.
• Do not use this product without reading all warning and operating instructions. Death, serious injury or damage to
property may occur if all warnings are not followed.
• Do not force parts together as this can cause personal injury or damage to the product. Use protective gloves when
assembling this grill. Do not use grill until it is completely assembled and all fasteners are tight. Do not modify grill.
• Check to make sure the air vents are free of debris and ash before lighting charcoal and during use. This grill should
be thoroughly clean and inspected on a regular basis.
• Do not place charcoal briquettes, wood or lump charcoal directly into bottom of grill. Place only on charcoal grid.
Do not use gasoline, kerosene, or alcohol for lighting charcoal. Only use starter fluid made for barbecue grill to
start charcoal.
• During initial start up remove lid until charcoal turn to white coals. Use caution when opening the lid. Do not expose
any part of your body directly above grill when lighting and cooking as high heat and steam can escape and
severely burn you.
• Never handle grill while in use. Use long handled barbecue tools to avoid burns from heat, flare ups, and splatters.
Use oven mitts to protect hands from burns.
• Do not use hot grill near electrical cords, in high winds, near flammable liquids, gases or where flammable vapor is
present.
• Do not cover entire cooking area with aluminum foil. Always use a meat thermometer to ensure food is cooked to a
safe temperature.
• Never move or remove the ashes until the grill is completely cool. Always empty ashes from grill after use.
TM
90 McMillen Road • Antioch, IL 60002
Customer Service [phone] • Fax: [phone]
Made in China

Parts List
Thoroughly inspect contents of box before assembly to ensure that there are no
missing or damaged parts. If you have missing or damaged parts DO NOT RETURN
PRODUCT TO STORE. Contact the Kay Home Products Customer Service
Department at the toll free number on the front of this manual.
Parts List
Item Qty. Part Name
A 1 Grill Bowl
B 3 Grill Leg
C 1 Charcoal Grid
D 1 Cooking Grid
E 1 Lid Handle
F 1 Grill Lid
G 1 Grill Vent
Hardware List
Item Qty. Part Name
S1 3 Screw M5 x 15
S2 1 Screw M3 x 8
W1 1 M3 Flat Washer
N1 3 Wing Nut M5
N2 1 Hex Nut M3
AB
C
D
E
F
G

1. Locate Grill Bowl (A) and three Grill Legs
(B). Position grill bowl with the bottom side
up as shown in Figure 1.
2. Insert tabs on Grill Legs (B) into openings
along outside of grill bowl as shown in
Figure 1.
3. Lock legs into place by pushing them in the
direction shown in Figure 2 as far as they
will go.
Assembly Instructions
4. Align the holes in the ends of all three
Grill Legs (B) as shown in Figure 3.
Insert Screw (S1) through all three
holes and fasten using Wing Nut (N1)
as shown.
5. Position Grill Bowl (A) rightside up as shown
in Figure 4.
6. Insert Charcoal Grid (C) into grill bowl as shown
in Figure 4.

7. Insert Cooking Grid (D) into Grill Bowl (A)
as shown in Figure 5.
8. Attach Lid Handle (E) to Grill Lid (F) as
shown in Figure 6 using Screws (S1) and
Wing Nuts (N1).
9. Attach Grill Vent (G) to Grill Lid (F) as
shown in Figure 7 using Screw (S2),
Washer (W1), and Nut (N2). Nut must
not be over tightened in order to allow
adjustment of vent.
10. Place Grill Lid (F) onto Grill Bowl (A)
as shown in Figure 8.
11. When moving or storing grill, secure
grill lid to grill bowl using clamps as
shown in Figure 8.
Figure 6
WARNING
Never touch any part of grill while hot!
Your 20645 Vortex Express is now assembled and ready for use.
Follow all safety warnings while using grill
Figure 8
S2
S1