Kebab King KLG 150 User manual

Moving Body & Reversible Motor
Doner Kebab Grill with Gas
Operation Manual
KLG 150, KLG 151, KLG 152, KLG 156
To avoid the risk of accidents or damage to the appliance
it is essential to read these operating instructions before it
is installed or used for the first time.

List of Contents
Presentation of Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
KLG 151 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Definition of the appliance, pictures of the appliance, working principle of the appliance . . . . 4
Safety Recommendations and Advices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Mounting and Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rules of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Protecting Appliance against Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Protection Against Burns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
In case of trouble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Things to be done before first operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Preliminary Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Movement, Transportation and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
First Cleaning and First Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Usage ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Switching on/off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electric Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electric Cable Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Injector Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electrical circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Warning signs and warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Customer Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
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Presentation of Appliance
KLG 151
Gas Doner Grill - 4 Burners
1. Moving Frame
2. Heater Mechanism (RADIANT)
3. Heater Mechanism, On / Off Knob
4. Burner Cover
5. Termocouple
6. Lower Plate
7. Motor Control (On / Off) knob
8. Oil Drawer
9. Sword (Skewer)
10. Upper-Skewer Lock Mechanism
11. Bottom-Skewer Lock Mechanism
12. Doner Kebab Meat Fixing Disk
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4
Presentation of Appliance
Appliance Name : Doner Kebab Grill with Gas (Moving Body & Reversible Motor)
Model No : KLG 151
Other Model No : KLG 150, KLG 151, KLG 152, KLG 156
Definition of the appliance
The appliance consists of stainless steel frame, safety valve, moving body and
lower reversible motor, working with gas (natural gas or LPG), and used for grilling foods
such as Doner kebab meat wrapped around spits, etc.
Picture of the appliance:
Working principle of the appliance:
The appliance is used either with natural gas or LPG. It is equipped with safety elements
( Thermocouples ) and in case of flame on heating elements is out due to any reason,
safety elements ( Thermocouples) switch-off gas automatically. Rotating process of
Doner kebab spits are ensured by double-direction reversible AC Motor.
The distance between Heaters and Grilled kebab meat could be adjusted by simply
pulling out the top part of side handle of Moving body and set the desired distance by
pulling Moving body back to front.

Safety Recommendations and Advices
These instructions are valid if only country code seen on appliance.
If country code does not exist on appliance, please refer to valid technical
documents in order to arrange appliance in accordance with the technical
requirements of the country of use.
Mounting and Connection
➢Make electric connection of your appliance in compliance with EN 60335-1 and EN
60335-2-38.
➢Ground your appliance in compliance with EN 60335-1 standards
and ensure maintenance of the grounding.
➢Electric safety of the appliance may be ensured only by means of protected cable system
in accordance with the rules. It is very important to perform this essential safety measure.
If you are suspicious, you have the installation controlled by a professional electrician.
The manufacturing firm is not responsible for any damages that may arise from a missing
or broken fuse cable or wrong or insufficient electrical installation.
➢When performing electric connection of the appliance, never use an extension lead.
Appliance safety cannot be realized with extension lead.
➢Do not use your appliance in multi-plug socket media.
➢Before installation of your appliance, make sure that there is no visible damage.
Do not install or use any damaged appliance.
➢Before connection of your appliance, make sure that the data on the manufacturer’s plate
comply with the data of your main electrical circuit ( fuse, voltage and frequency). If you
hesitate, please consult a qualified electrician.
➢If the main cord is damaged, it must be replaced by KEBAB KING or an authorised
technical service of KEBAB KING.
➢Before gas connection of the appliance, check if local gas distribution requirements (type
and pressure of the gas) and adjustment of the appliance are appropriate.
➢Ensure that gas connection of the appliance is done in accordance with valid standards
and regulations
➢While installing it, never squeeze gas hose under its frame.
➢Keep gas hose away from heated parts of the product.
➢Connect your appliance to LPG tube or Natural Gas supply valve as and close as possible
and connection must be leak-proof
➢While checking gas leakage, make sure if the buttons of appliance are set to “off”
position and the tube (or natural gas supply line) is on. To check the gas leakage, cover
connector of the hose with foam. If a gas leakage is exists, bubbles shall occur. Check
gas leakage again.
➢While checking gas leakage, never use fire.
➢Particularly while using LPG Gas, ensure that any other relief valve is not assembled
other than a relief valve having features specified for the appliance.
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Safety Recommendations and Advices
➢Defective parts may only be replaced by original KEBAB KING spare parts. We as
manufacturer may only assure you that you shall operate your appliance with these
parts completely in safe.
➢The manufacturing firm is not responsible for any damages that may be caused by
improper mounting or connection of the appliance.
Rules of Operation
➢Please read carefully the Operation Manual before first operation. Thus you shall both
protect yourself and prevent the appliance from being damaged.
➢Use the appliance only in mounted state. Thus you will avoid of contact with electric-
conducting parts of the appliance.
➢Use the appliance only under a hood and on a flat surface. The distance between the
hood and appliance must comply with the valid local fire and safety regulations in
order to get sufficient air ventilation.
➢Please bear in mind that if some other appliances used at the same time at the same
place together with this appliance, negative effects such as heat, fat, vapour etc. caused
by other appliances may result in breaking warranty of the appliance.
➢Use the appliance only for grilling Doner kebab meat.
The appliance must be used by only trained personnel who already read these
installation-operating-maintenance instructions respectively.
The manufacturing firm is not responsible for any defect or damage arising from use
of the appliance for any other purpose.
Protecting Appliance against Damage
➢While installing the appliance, protect On-Off Key (3.), Motor Control Key (7.), from
strokes.
➢Do not slide “Moving Body Frame” forwards and backwards fast and sharply.
➢Caution: Since surfaces of Moving Body Frame, Sword, Above-Sword Lock
Mechanism and Sledge Profile are hot, there is a risk of burning! Clean this area after
it is cool.
➢Prevent any metal and similar parts entering into the ventilating openings on the
appliance body as they may give damage to the gas fittings and electric parts.
➢Caution: Operating gas pressure of the appliance is given on the label of appliance.
There is a risk of gas leakage when operating in higher pressure.
➢Immediately clean any dirt that may occur on the surfaces of the appliance to prevent
them from burning and sticking on the surface.
➢Never use pressure water and steam cleaning tools. Such cleaning materials may give
damage to the appliance.
➢When moving the appliance, wrap it up with folio for protection against dust.
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Safety Recommendations and Advices
Protection Against Burns
➢Moving Body Frame and adjoining areas get hot during use and remain so for a certain
time after switching off. Consequently, the place for using the appliance should not be
accessible by customers and children, except for the user.
➢Burning risk! While using your appliance, protect your hands with heat-resistant
gloves. Additionally, make sure that they are not wet or damp, as dampness and wetness
increase the heat conductance of the gloves. Your hands may burn.
In Case of Trouble
➢In case of any trouble with your appliance, switch off your appliance and
fuse, disconnect the power cable from the mains socket and call Customer
Services. Make sure that electric connection is not made till completion of
the repair process.
➢When you determine a defect in the appliance, Turn off LPG tube or Natural Gas
Valve, and contact the Customer Services Dep. Observe not to do gas connection until
repair of the appliance shall be completed.
➢All repair operations should be performed by Authorized Service Center. Any repairs to
be performed by persons other than Authorized Service Centers may cause personal
injury and appliance damage. Repairs should be performed by KEBAB KING.
Authorized Service Centre during warranty period. Otherwise, repair of troubles that
may subsequently occur shall not be covered by the warranty.
Things to be done before First Operation
Preliminary Information
➢Keep Operation Manual and give it to the next owner of the appliance after you.
➢Control the appliance before installation for any visible damages. Do not install or use
any damaged appliance.
Packaging
➢Packaging protects the appliance against possible damages during transportation. This
packaging has been made of recycled material. That the packaging material is made of
recycled material both ensures saving on raw material and reduces quantity of waste. If
you want to dispose the packaging material yourself, please call the nearest recycling
center.
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Things to be done before First Operation
Transportation and Storage
➢If you need to transport the appliance, then move it in its original container and
comply with the movement marks on the container.
➢If the original container of the appliance is not available, fix the moving parts (Sword
(or spits), fixing handle, Moving Body Frame and Oil Drawer) by using an adhesive
tape.
➢Take necessary protective measures against possible strokes to Switch On/Off knobs,
Cable Outlet Sleeve and Relief Valve Connection Sleeve, and other surfaces. Do not
put any load on the appliance heavier than its own weight.
➢Keep the product in normal position during movement.
➢If the appliance shall not be used or kept for sale for extended time, store it
indoor in dry, dust and damp free conditions.
First Cleaning and First Heating
➢Before first operation, remove nylon film on your appliance and wipe inner and outer
parts with a damp cloth and then wipe dry.
➢Do not use detergent for wiping operation.
➢A temporary odour and smoke may occur at the heated parts of your appliance during
first heating.
➢Odour and any possible smoke shall disappear soon. Odour and smoke do not indicate
incorrect connection or defective appliance. Operation
Switching On/Off
➢Turn on Shut-off valve of the gas line or tube.
➢Start ignition from the top burner and then ignite other
burners from top to bottom respectively.
➢Press and Turn the top knob to the high flame setting (3.)
and ignite with a lighter.
➢Hold the knob pressed for 10-15secs.
➢Large flame sign “ ” means “normal burn”, and small sign “ ” means
“low burn”.
➢To turn the knob “off” position, turn it to “ O ” position, and release it.
➢To turn Doner kebab meat around ; turn on and off the motor located in Lower Plate
by “7. Motor Control Knob ” (See Page 3).
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Operation
➢To turn the motor on, press " I " or " II " on knob of the switch.
Rotation left or right direction could be set by these positions.
➢To turn the motor off, bring knob to " 0 " position.
Operation
➢Ensure that gas connection of the appliance is done in accordance with valid standards
and regulations.
➢Particularly while using LPG Gas, ensure that any other gas valve is not
assembled other than a valve having features specified for the appliance.
➢Caution: Operating gas pressure of the appliance is given on the label of
appliance. There is a risk of gas leakage when operating in higher pressure.
➢Insert plug of the appliance to the mains socket.
➢Turn On-Off knob ( 3.) On Side Column of Moving Body
Frame ( 1 ) to “On” position, and bring the mark " "
to “on” position.
➢In this case (gas will be discharged from burner), ignite burner (2.) immediately,
and wait for 10-15secs. in pressed position, and then release the knob in current
position.
➢Ignite other burners also in same way from top to bottom respectively, depending
on quantity of Doner meat.
➢Arrange desired position of fixing handle on upper carrier.
➢Place Sword (9.) between Lower Drive Shaft (11.) and upper fixing handle while
Doner kebab meat is inserted on it, and close the cover of lock mechanism (10.) of
upper fixing handle.
➢Before inserting Sword, fix it on Sledge Profile of Upper Lock Mechanism (10.)
in a middle position.
➢If flame of the burner is out for any reason, thermocouple cuts gas supply of burner
automatically.
➢To ignite again, repeat above mentioned igniting steps.
➢The distance between Heaters and Grilled kebab meat could be adjusted by simply
pulling out the top part of side handle of Moving body and set the desired distance
by pulling Moving body back to front.
➢To turn Doner kebab meat, switch on Motor Control Key (7.) on Lower Plate (6.).
Choose Position "I" or Position "II" according to turning direction.
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Operation
➢To operate heaters at low heat, turn “On-Off “key (3.)
until " " small flame mark shows “on” position.
➢When Doner Kebab cooking is completed, turn “On-Off “
key (3. to “off ” position.
➢When the appliance is not used for a long time,
➢turn On-Off key (3.) to “off” position
and unplug it.
Cleaning and Maintenance
➢Unplug the appliance from the mains socket.
➢Ensure that all valves are off. If possible, turn off the valve connected to
inlet of the appliance.
➢Allow the appliance to cool down before you start cleaning.
Clean any rough dirt by use of a cloth.
➢Check fat drawer (9.) often during cooking process.
Do not pour used fat into drainage system.
➢If applicable, you can put the bottle in the bin for non-compostable waste (not in
the compostable waste bin) or dispose of them in accordance with the regulations
in your country.
➢Clean by use of a warm soap cloth.
➢Never use steam and water pressured cleaning instrument to clean the appliance.
Pressure steam and water may enter the electric-conducting sections, causing damages.
The manufacturing firm is not responsible for any resulting damages.
➢Do not use cleaning agents such as stain remover and anti-corrosive agent that have
abrasive effects and sponges with hard surface.
➢After each wet cleaning operation, wipe your appliance dry with a clean cloth
definitely.
➢Never use chemicals or steel cleaning materials. Wipe any dirt immediately.
Long-remaining dirt may give damage to the surface.
➢Clean your appliance regularly, if possible, after each Doner kebab making process.
Troubleshooting
➢Appliance should be repaired only by Authorized Service Center. Any improper
repair operations to be performed by non-authorized service people may cause risk
for the user.
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