Kenmore 415.162080 User manual

AssemblyInstructions NO TOOLS
LiquidPropaneGasGrill
ModelNo.415.162080
ThisGrillIs For
OutdoorUseOnly ASSEMBLY
•Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
•Combustion by-products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
•Parts
•Assembly
•Safety Rules
•Use and Care
•Troubleshooting
•Read and follow all Safety
Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.
•Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
Assembly Questions?
Call 1-800-4-MY-HOME _
Parts Ordering:
Call 1-800-366-PART (7278)
To Installer/Assembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

FOR YOUR SAFETY
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An LP tank not connected for use shall
not be stored in the vicinity of this or any
other appliance.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your
gas supplier or your fire department.
Call Grill Service Center For Help And Parts
If you have questions or need assistance during assembly,
please call 1-800-241-7548.You will be speaking to a
representative of the grill manufacturer and not a Sears
employee. Toorder new parts call Searsat 1-800-4-MY-HOME_.
Product Record
IMPORTANT:Filloutthe productrecordinformationbelow,
Model Number
UPC (on carton) Label Lot #GG
Serial Number
Date Purchased
CAUTION
For residential use only. Do not use for commercial
cooking.
Installation Safety Precautions
•Use grill only with LP (propane) gas and the regulator/valve
assembly supplied.
Grill installation must conform with local codes, or in their
absence with National Fuel Gas Code, NFPA 541 ANSI
Z223.1. Handling and storage of LP cylinders must conform to
LP Gas Code NFPNANS158. Grill is notfor use in or on
recreational vehicles and/or boats.
All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI INFPA 70. Keep any
electrical cords and/or fuel supply hoses away from any hot
surfaces.
•This grill is safety certified for use in the United Statesonly. Do
not modifyfor use in any other location. Modification will result
in a safety hazard.
Safety Symbols
The symbols and boxes shown below explainwhat each heading
means. Read andfollow all of the messages found throughout
the manual.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING: Be alert to thepossibilityof serious bodily injury
ifthe instructions are notfollowed. Be sure to read and
carefully follow all of the messages.
CAUTION: Indicates a potentially hazardous situation which,
if notavoided, may result in minor or moderate injury.
CARBON MONOXIDE HAZARD
Burning charcoal releases carbon monoxide which has no
odor and can cause serious injury or death. Never burn
charcoal inside homes, vehicles or tents.
2 • 463843104

ForYour Safety...................................... 2
Grill Service Center................................... 2
Warranty Information ................................. 2
Installation Safety Precautions .......................... 2
Safety Symbols...................................... 2
Kenmore Grill Warranty ............................... 3
Parts List........................................... 4
Parts Diagram....................................... 5
Assembly ........................................ 6-16
Use and Care ................................... 17-25
Cooking Chart............................... 24
Troubleshooting........................... 25-26
KENMORE GRILL WARRANTY
Full 1-YearWarranty on Grill
For one year from the date of purchase Sears will repair or
replace, at our option, anygrill part (except for paintfinish)
that isdefective in material or workmanship.
Limited Warranty on Selected Grill Parts
From one year after thedate of purchase for the designated
time periods listed below, Sears will replacethe following grill
parts ifthey are defective in material or workmanship. You
will be charged for labor.
•Lifetime of Grill:Aluminum Topand Bottom Castings
(except for paint finish)
• 9 years: Electronic Ignition System
(except for ignitor battery)
• 2 years: BurnerAssembly
WARRANTY SERVICE
Warranty service is available by contacting Sears at
1.800.4.MY.HOME_.
WARRANTY RESTRICTIONS
This warranty isvoid ifgrill is used for commercial or rental
purposes.
This warranty applies only when the grill is used in the United
States.
This warranty gives you specific legalrights, and you may
also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept.817WA,
Hoffman Estates, IL60179
463843104*3

Key Otv _Part_
1 2 LegAssembly....................... 4502443
2 1 Base.............................. 4503192
3 1 Midshelf ........................... 4151035
4 11 #10-24x2° CarriageBolt............... 4080064
5 12 #10-24PlasticTeeKnob............... 4080091
6 2 WheelAssembly..................... 4310002
7 4 1"HitchPin......................... 4080062 STD624001
8 2 LegExtender....................... 4154556
9 1 LowerFrontPanel ................... 4154557
10 1 UpperFrontPanel ................... 4154426
11 1 UpperPanelWire .................... 4156095
12 1 CondimentWire ..................... 4151039
13 1 Gdll Bottom......................... 4580489
14 3 Bumer............................. 4158121
15 6 #10x1/2",T-20,Self-TapScrew ......... 4080043
16 1 AirShield .......................... 5501035
17 1 Electrode/CollectorAssembly........... 4153174
18 1 ControlPanel....................... 4526176
19 1 HoseNalve/ManifoidAssembly ......... 4524229
20 3 ControlKnob8ackplate ............... 4154574
21 3 #10-24x5/16",%20,Self-TapScrew...... 4080090
22 3 ControlKnob........................ 4154558
23 1 ElectronicignitionModule ............. 4153189
24 1 Ignitor Ring......................... 4157145
25 1 ignitorWire......................... 4153720
26 2 1/4-20xl-1/4"CarriageBolt ............ 4080615 STD532512
27 2 1/4-20WingNut ..................... 4080221 STD541625
28 2 #10-24x1-1/4"CarriageBolt............ 4080074
29
30
31
32
33
34
35
36
37
38
39
4O
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
Otv
1
4
1
5
1
1
1
1
4
2
2
1
2
1
1
1
1
1
1
Part#
TankWire .......................... 4151019
End Cap........................... 4080065
SideShelf.......................... 4154373
#10-12xl-7/8" WingScrew............. 4080096
ToolHolder......................... 4154377
SidebumerBody..................... 4526146
SidebumerFrame.................... 4501705
Sidebumer......................... 5068018
#10-24WingNut..................... 4080063
SidebumerIgnitorWire................ 5156110
SidebumerKnob..................... 4154471
SidebumerGrate .................... 4156376
Grill Lid............................ 4580117
HeatIndicator....................... 4157165
HeatIndicatorRetainerClip ............ 4157166
#10-24HexNut(keps)................ 4080208
LogoPlate ......................... 4156081
3/16"PalNut........................ 4153096
1/4x1-1/8° HingePin.................. 4156513
Handle ............................ 4154473
#10-24xl° MachineScrew ............. 4080302
LowerSwingAway................... 4152125
UpperSwingAway................... 4156449
CookingGrate ...................... 4152741
GreaseClip......................... 5156607
AAABattery ........................ 4153177
Ignitor Button....................... 4157156
STD541610
STD541410
STD511010
4.463843104

4\
4O
14 7_
_36
39
13j
33 6_
48
46
42
15
_16
_47
45
32
30
32
_3 2_
15 28
24
20
22
8
463843104•5

CartAssemblyStep1
[] Positionbaseonedgewithtankholetoleftside.
[] Insertlegsintobaseandattachwithcarriagebolts
andplasticwingnuts.DONOTFULLYTIGHTEN.
[] Insertmidshelfintoholesoninsidesoflegs,long
wirestowardleftside.Fullytightencarriagebolts
andplasticwingnuts.
5
QPlastic)
ty.8
4
Qty.8
LegAssembly\
\\\\\\\\\\\\
"4 Longmidshelf wire
toleftside.
\\
_Base
6.463843104

CartAssemblyStep2
[] Insertwheel/hubcapassembliesinto
bottomholesonleftlegs.
[] Securebeneathbasewithhitchpins.
Seeinsetbelow.
[] Push legextendersintorightlegs.
Qty.2
Wheel/HubcapAssembly
7
_Leg Extender
with
hitchpininaxlebolt.
463843104*7

UpperAndLowerFrontPanelAssembly
[] Snaptheupperandlowerfrontpanelstogether.
[] Insertthetwopinsonlowerpanelintoholesin
front ofcartbase.
[] Snaptheupperpaneloverthemidshelf wire.
UpperFrontPanel
LowerFrontPane
snapsonto
midshelfwire.
8.463843104
NOTE-" Rearview of cart.
Wheels are to right side.

UpperPanelWireAndCondimentWireAssembly
[] Insertpanelwirethroughupperpanelandintoleg,
thenbendwireslightlytoinsertoppositeend.
[] Hooktheoutercondimentwiresintothetopholes
onfront of upperpanel,thenslideremainingwires
intopanelholesbelowthecondimentshelf.
(Bendslightlyto insert)
NOTE: Rearview of cart.
Wheels are to rightside.
NOTE; front view of cart.
Wheels are to left side.
CondimentWire
463843104*9

GrillBottom/ControlPanelAssemblyandTankWire
[] Carefullyplacegrillbottom/controlpanelassemblyontocart,soas
not toscratchpaintonlegs.Makesurecontrolpanelbracketfitsover
supportbaroneachside.
[] Insertcarriageboltsthroughgrillbottomandcenterholein support
bar.Threadmetalwingnutsontoboltsbutdo notfully tighten.
[] Insertcarriageboltsthroughcontrolpanelbracketandfront holesin
supportbar.Securewithplasticwingnuts.
[] Fullytightenmetalwingnuts.
[] Insertendsoftankwireintoslotsoneachsideoftankholein base.
Leantankwiretowardmidshelf.
p/n4080615
5
QPlastic)
ty.2
27 26 28
p/n4080615 p/n4080074
Qty.2 Qty.2
_26
ip/n4080615
28
p/n4080074
SupportBar
FrontHole
GrillBottom/
ControlPanel
Assembly
NOTE: Rearview
of cart.Wheels are
to right side.
10• 463843104
NOTE: Frontview
of cart.Wheels are
to left side.