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Ketterer KIT-LIFT 4BIKE 4000.00 Series User manual

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Original operating instructions
Bike repair stand
Item no. 4000.00-XXXX
01/2023
4000.72-01 Rev. A
B. etterer Söhne GmbH & Co. G
Bahnhofstraße 20
78120 Furtwangen / Germany
Phone: +49(0)77 23 / 6569-10
E-Mail: [email protected]
Internet: www.ketterer.de
© 2022 B. etterer Söhne GmbH & Co. G • 78120 Furtwangen
All rights reserved, in particular the right of reproduction, distribution and translation. No part of this
manual may be reproduced in any form or saved, processed, duplicated or distributed using electronic
systems without the written consent of B. etterer Söhne GmbH & Co. G.
Subject to technical and editorial changes.
4000.72-01 Rev. A
Scope
1 Introduction 1
1.1 Content 1
1.2 Other applicable documents 1
1.3 Scope 1
1.4 Directives 2
1.5 Warnings and symbols used 2
2 Safety 3
2.1 Personnel - qualification and obligations 3
2.2 Obligations of the operator 3
2.3 General safety instructions 4
2.4 Use 6
2.4.1 Intended use 6
2.4.2 Foreseeable misuse 6
2.5 Residual risks 6
3 Product information 7
3.1 Description of the et-Lift4Bike 7
3.2 Technical data / operating conditions 8
4 Transport / Unpacking / Storage 9
Assembly 11
5.1 Setting up the repair stand 12
5.1.1 Setting up with base plate 12
5.1.2 Setting up without base plate 12
5.2 Installation of the hand switch 13
5.3 Mounting the foot switch (optional) 13
5.4 Mounting the VAR / FEEDBAC clamp 14
5.5 Mounting the 3-Point-Clamp Tip-Top 15
5.6 Compressed air connection 15
5.7 Mounting the Crossbar (optional) 16
5.8 Mounting the tool tray (optional) 17
5.9 Electrical connection 17
6 Start-up 18
7 Operation 19
7.1 Mounting the bicycle with the clamp 19
7.1.1 Feedback Clamp 20
7.1.2 VAR Clamp 20
7.1.3 3-Point Clamp 21
7.2 Control 21
7.3 Automatic collision detection 22
7.4 Notes on using the accessory sockets 22
7.5 Notes on the use of the compressed air 22
8 Maintenance 23
9 Disposal 24
10 Service / Repair 24
11 Troubleshooting 2
12 Annex 26
4000.72-01 Rev. A
P a g e | 1
1Introduction
1.1 Content
These operating instructions describe the safe use of the bike
repair stand et-Lift4Bike, in the following briefly “repair stand”.
It contains important safety instructions that must be observed.
The operating instructions must be made available to all persons
who work on and with the repair stand.
The operating instructions must always be complete and in a
clearly readable condition.
Please read these operating instructions carefully and
observe
the safety instructions!
Depending on the design or modification status of the product,
differences may occur compared to these operating
instructions.
1.2 Other applicable documents
Installation instructions HILTI HSA bolt anchor
Document number: PUB / 5222425 / 000 / 03
1.3 Scope
These instructions apply to the bicycle repair stand „ et-
Lift4Bike“(Item no. 4000.00-XXXX).
4000.72-01 Rev. A
P a g e | 2
1.4 Directives
The bicycle repair stand is in compliance with the following EC
directives:
-2006/42/EG (MD)
-2011/65/EU (RoHS)
-2014/30/EU (EMC)
The conformity evaluation procedure was carried out in
accordance with the Machinery Directive 2006/42/EC.
1. Warnings and symbols used
In these assembly instructions, the following danger levels are
used, which include the possible dangerous situations and
important safety instructions:
Dangerous situation resulting in death.
DANGER!
Potentially dangerous situation resulting in death or serious,
irreversible injuries.
WARNING!
Dangerous situation with minor or moderate injuries.
CAUTION!
Possible harmful situation with damage to the product or the
environment.
INFO!
4000.72-01 Rev. A
P a g e | 3
2Safety
Read the safety instructions and
information on safe handling
in these assembly instructions carefully before starting work.
Keep these operating instructions in a safe place and pass
them on to others if necessary.
It is very important for your safety that you understand and
follow all the safety information.
Non-observance of the safety instructions can lead to danger
to the life and health of persons and to considerable damage
to property.
2.1 Personnel - qualification and obligations
Information
All handling activities with the repair stand
may only be
performed by authorized and qualified persons.
The competent and qualified persons must:
… be familiar with the applicable accident prevention
regulations and safety instructions in the technical
documentation and be able to apply them.
… have been trained and instructed in accordance with the rules
of behaviour in the event of a malfunction.
… have the physical and mental capabilities to handle the repair
stand safely.
2.2 Obligations of the operator
Every person who works with the repair stand has a
responsibility for their own safety and health.
Make sure that only authorized and qualified persons handle
the repair stand!
Avoid unsafe and dangerous working practices!
Have maintenance and safety checks performed only by
qualified persons or the manufacturer.
4000.72-01 Rev. A
P a g e | 4
2.3 General safety instructions
The following safety instructions must be observed in all phases
of life and during all activities on and with the repair stand.
Risk of electric shock due to damaged live electrical equipment.
• Do not perform any activities if the electrical equipment is damaged.
DANGER
!
Electrical hazard due to liquids entering the repair stand.
• Avoid liquids getting into the repair stand.
DANGER
!
Danger of being pulled in, caught or gripped by the rotary motion of the
spindle drive system.
• Do not interfere with moving parts during operation.
WARNING
!
Danger of parts falling over or down.
• Ensure that the bicycle mounting stand is standing stable.
WARNING!
Risk of crushing and impact due to the lifting movement.
• Make sure that there are no living beings or objects in the danger zone
of the repair stand.
WARNING!
Risk of breakage due to incorrect installation or non-observance of the
operating data.
• Observe all safety instructions and information in these operating
instructions during installation, start-up and operation.
WARNING!
Danger from a falling bicycle in case of incorrect attachment.
• Observe all instructions for securely fastening the bicycle to the repair
stand.
WARNING!
Risk of cut injuries from dangerous surfaces.
• Wear suitable protective gloves.
CAUTION!
Risk of tripping and falling due to the base plate and the transport
rollers.
• Pay attention to the risk of tripping due to the step on the base plate and
the transport rollers.
CAUTION!
4000.72-01 Rev. A
P a g e |
In dangerous situations, immediately press the emergency stop
button by pressing the red pushbutton.
After pressing the emergency stop button, the repair stand is
electrically disconnected and all movements are safely switched
off.
Before resetting the emergency stop button, the reason for the
hazardous situation must be eliminated. To reset the emergency
stop button, turn the pushbutton to the left or right until it
jumps back.
When cleaning a bicycle on the assembly stand, avoid liquids
getting into the housing, electrical equipment or the accessory
power sockets.
Avoid cleaning under high pressure, e.g. using a water hose or
high-pressure cleaner.
The guide and spindle drive system as well as the accessory
power sockets, the hand switch or the foot switch can be
damaged by liquids getting into them.
If liquids enter electrical equipment, there is a risk of an
electrical short circuit or malfunction.
When using the repair stand with the base plate and without
further fixation, the stability factor is > 2.
When working on the bicycle in the highest position, no more
than 10 kg of pressure should be applied to the bicycle to
prevent the bicycle stand from falling over.
4000.72-01 Rev. A
P a g e | 6
2.4 Use
2.4.1 Intended use
The electrically powered bicycle repair stand is designed to raise
and lower bicycles with a mass up to 50 kg via its integrated
motorized spindle drive system.
The mounting clamps and holders offered as accessories are
approved for safe use by the manufacturer. Other accessories
may be used at the user's own risk and responsibility.
2.4.2 Foreseeable misuse
Advice:
In case of misapplication, etterer is not liable for property
damage, personal injury or possible consequential damage.
Misapplications can be:
Disregard of the permitted operating data and instructions for
use.
Use in outdoor areas.
Disregard of the mounting instructions.
Lifting and lowering objects other than a bicycle (e.g. living
beings).
Use as a cleaning station for bicycles using a water hose or high-
pressure cleaner.
2. Residual risks
Despite all actions taken to integrate safety in the design, the
safety devices and the supplementary safety instructions,
residual risks cannot be completely eliminated.
You can reduce residual risks by observing the safety
instructions and the intended use.
Residual risks can be:
Risk of cuts on dangerous surfaces.
Risk of tripping and falling due to the base plate and the
transport rollers.
Risk of crushing or impact due to the lifting motion.
Danger due to uncontrolled movements of the bicycle when
releasing the clamping lever.
Danger due to lack of maintenance or failure to carry out
maintenance work as well as mechanical and electrical
inspections.
Danger due to unsecured parts during transport
4000.72-01 Rev. A
P a g e | 7
3Product information
3.1 Description of the Ket-Lift4Bike
The bicycle repair stand et-Lift4Bike uses a powerful electric
spindle drive system that can lift bicycles with a mass up to 50 kg
to an ergonomic and safe working height.
Standard scope of delivery:
1 lifting unit with:
- Hand switch
- Connection for footswitch
- 2 Schuko sockets
- 1 USB socket
- 1 compressed air connection NW7.2
Available accessories:
Description
Part number
Base plate 600 x 600 mm with 2 transport rollers and 4 rubber feet 4000.35-0002
Crossbar with 2 sliding hooks 4000.38-0001
Tool tray 4000.19-0001
2-way air switch with coupling sockets PN4000-03
Mounting flange for Feedback or VAR clamp 4000.01-0001
Clamp FEEDBAC 4000.37-0001
Clamp VAR 4000.37-0002
Clamp Tip-Top incl. fixing material 4000.37-0003
Steering bar clamp with Velcro fastener 4000.37-0004
Footswitch 4000.47-0002
Spare parts:
Description Part number
Compressed air hose PN4000-05