Kettler NEO 6 Installation instructions

Assembly, Operation & Maintenance Instructions
September 2020
IMPORTANT
PLEASE KEEP THIS BOOKLET FOR FUTURE REFERENCE.
THIS IS IMPORTANT INFORMATION REGARDING THE
USE AND CARE OF YOUR BARBECUE.
NEO 6 Burner Built-In
Module With Sink
NEO Outdoor Kitchen - For outdoor use only

Assembly, Operation & Maintenence Instructions Page 2
Natural Gas Conversion & Installation Instruction
NG conversions can only be done by an authorised person.
Important - For the Consumer & Installer
1. Local Authority Requirements
All gas tting work, service and repairs should only be performed by an authorised person in accordance
with UK Gas Safety Regulations 2018. If you are unsure who this is, please contact us. Incorrect
conversion will void your warranty.
2. Check the conversion kit is correct for your BBQ, and that all parts are present.
Parts List:
Item Desription Item Code NEO Outdoor Kitchen
BBQ gas valve injector (Ø1.8mm) BBA0336 6
Natural gas label (BI) BBA 0841 1
Manifold inlet adaptor (NG) 3/8”x1/2”BSP DCC0390 1
Natural gas regulator SHA0410 1
Natural gas stainless steel hose DCA0425 1
Important - For the Installer
1. Remove the burners from the BBQ (by removing the clip at the back of each burner).
2. Remove the injector from each gas valve using a spanner & replace with a Ø1.8mm injector, taking care not to
over-tighten the new injector.
3. Replace each burner and secure by replacing the clips.
4. Unscrew the wok burner gas valve from the underside of the wok servery.
5. Remove the injector from the wok burner gas valve using a spanner & replace with an Ø1.8mm injector, taking
care not to over-tighten the new injector. Check the data label or instruction manual for injector size, or ring
Everdure Service with the serial number to conrm injector size.
6. Screw the wok burner gas valve back into place under the wok servery, making sure the gas valve is correctly
allocated in the throat of the burner.
7. Remove the Propane hose and regulator from the BBQ manifold inlet.
8. Add a small amount of approved sealant to the manifold’s 3/8”BSP thread and screw on the NG inlet adaptor
until tight.
9. Add a small amount of approved sealant to the inlet adaptor’s ½” BSPT thread and screw on the supplied
regulator (note that the arrow on the regulator should be pointing to the adaptor).
10. Add a small amount of approved sealant to the hose’s ½” BSPT thread and screw onto the other end of the
regulator.
11. Cover the existing“propane” label with the supplied “Natural gas”label. Note: The BI model NG label is longer &
thinner than the standard BBQ NG labels, and is situated under the front fascia.
12. Run the hose through the hole in the trolley rear panel. For BI models, the hose will go to the gas outlet.
13. Connect a manometer to the regulator. Turn o all valves & connect the gas hose to the natural gas supply.
Leak test as per the instructions (tighten any joints which leak & replace any faulty parts). Light two main BBQ
burners, set them to high and adjust the pressure (using the adjustment screw on the regulator) to 0.95kPa.
14. Once nished, connection & ignition of the barbecue should be explained to the customer.

Assembly, Operation & Maintenence Instructions Page 3
1. Take the round link of the tether kit
chain and place the supplied M5
screw through it. Push the screw
through the Ø7mm hole (to the side
of the NG hose hole) and x in place
with the supplied M5 self-locking nut
(see diagram).
2. If convenient, wrap the hook end
of the chain around the bayonet
point and x in place with the hook
(disregard parts 3 (eyelet) and 4 (wall
plug)).
3. If tether kit cannot be xed directly
to the bayonet point, x the eyelet
into the wall (using the wall plug if
necessary), and hook the tether kit
hook onto that.
4. Check that the chain goes taunt
before the NG hose does when
moving the barbecue in all directions.
5. The hook should only be unhitched
when the NG hose is to be
disconnected from the bayonet point.
Important - For the Consumer & Installer
Once the barbecue has been converted to natural gas, a tether kit must be xed to the rear panel of the
barbecue trolley (this kit is not needed for the built-in models). This must then be connected to a point
near or on the gas outlet (bayonet point) at the wall.
Note: The tether kit is designed only to warn the barbecue operator that the natural gas hose is connected and
may become under stress. The strength of the chain is such that it will not support the weight of a toppling
barbecue, or a barbecue forced out of position. The manufacturer takes no responsibility for any damage done to
a barbecue of the surrounding area if the tether kit is broken.

For Your Safety
www.kettler.co.uk
• This product may only be used for its intended purpose at residential properties.
• Check all components regularly for correct function, damage and loose connections especially at
the start of the season and at 1-2 month intervals dependent on use.
• Damaged components may endanger your safety or shorten the life of the product. Replace all
damaged parts immediately. Use only spare parts manufactured by Kettler. Should you wish to
purchase spare parts, they can be ordered directly from: www.kettler.co.uk/shop
• Kettler will not be responsible for damaged caused by improper use.
Attention
• Whilst assembling this product keep out of the reach of children. (Choking hazard – contains
small parts)
• Ensure that your working area is free of possible sources of danger, for example don’t leave
any tools lying around.
• Always dispose of packaging material in such a way that it may not cause any danger. There is
always a risk of suocation if children play with plastic bags!
• We reserve the right to make changes for technical reasons.
Warranty For Home Use
KETTLER barbecues are covered
by a 3 YEAR WARRANTY.
The warranty applies to domestic use only
and does not cover accidental damage.
No warranty claims can be accepted
without a valid proof of purchase.