Kettler NEO 6 Installation instructions

Assembly, Operation & Maintenence Instructions
Page 1
Assembly, Operation & Maintenance Instructions
September 2020
IMPORTANT
PLEASE KEEP THIS BOOKLET FOR FUTURE REFERENCE.
THIS IS IMPORTANT INFORMATION REGARDING THE
USE AND CARE OF YOUR BARBECUE.
NEO 6 Burner Built-In Gas Barbecues
With Flame Safeguard System
NEO Outdoor Kitchen - For outdoor use only

Assembly, Operation & Maintenence Instructions
Page 2
Assembly and Maintenance
Instructions for NEO 6 Burner
Built-In Gas Barbecue Range
NEO Outdoor Kitchens
It is important that you retain these instructions, proof of purchase as well as other important documents about
this product for future reference. Due to continual product development, Kettler reserves the right to alter
specications or appearances without notice. Dispose of packaging responsibly – recycle where facilities are
available.
Section Page
General Safety Instructions 3 - 4
Appliance Details 4
Gas Connections 5
Leak Testing 5
Flame Safeguard System 6
Electrical System 6
Outdoor Installation Guide 7
Operating Instructions 8
Lighting Procedure 9 - 10
Cooking 10 - 11
Cleaning and Storage 11
Maintenance 12
Troubleshooting 13
Assembly Instructions 14 - 20
NG Conversion & Installation 21
Exploded Diagram 22
Contents

Assembly, Operation & Maintenence Instructions
Page 3
Important Safety Instructions
Important
Read the assembly instruction section and safety precautions of this booklet carefully before removing
the contents of this carton. If you are unsure about anything regarding your barbecue, please contact
Kettler before operating the appliance.
1. This barbecue is for OUTDOOR USE ONLY. This appliance must NOT be used indoors. Follow the built-in
dimensions for the correct clearances.
2. Unsupervised children or pets should not be near a barbecue while cooking or during warm up or cool down.
Ensure children or pets are kept a safe distance well away from the barbecue whilst it is in use. Ensure that
young children do not play with the appliance.
3. Particular care must be taken when removing the fat tray. Hot fats can cause serious injury.
4. Turn all gas valves o including cylinder after use. Do not allow build up of unburned gas.
5. Do not use this appliance for any purpose other than what it is intended for.
6. People with ammable clothing such as nylon etc. should keep well away from the barbecue when it is
operating.
7. Never leave burners on high for more than 10 minutes unless actually cooking.
8. Always check for leaks when a gas cylinder is replaced or reconnected.
9. In case of fat re turn gas supply o. Fat drip trays should be cleaned and checked before using the barbecue.
Regular cleaning should reduce the build up of fat and food residues which is combustible and can result in a
fat re. Fat res can be prevented with diligence in cleaning your fat tray. Damage as a result of fat re is not
covered by your warranty and voids it. Do not use sand, fat absorbents or kitty litter in the fat tray, line the fat
tray with aluminium foil for easy cleaning.
10. For your safety and enjoyment, read all operating instructions before lighting.
11. Ensure that the product has adequate clearance from combustible materials. The appliance is designed so
that heat will not aect the trolley. All combustible materials must be kept more than 250mm from the sides
of the barbecue and more than 1500mm above the cooking surface of the barbecue.
12. If the burner makes a hissing sound when lit, it may be burning inside. Turn the burner o, allow to cool and
try ignition again. Keep your barbecue protected against strong wind – if this cannot be avoided, always check
that the burners remain alight if operating the barbecue in windy conditions.
13. This appliance is not intended for use by young children or inrm persons.
14. Do not carry out any servicing on the gas manifold of the barbecue yourself – this must only be done by
authorised technicians.
15. We recommend that you regularly maintain your barbecue and keep it in good condition. This can be
achieved by following the cleaning and maintenance suggestions in this booklet.
16. Do not use or store this appliance in areas of high salt content (a marine environment) or an area with caustic
fumes or liquids (such as a domestic pool), as these chemicals can cause the appliance materials to deteriorate
(and void the warranty). Regular cleaning and covering with an Neo barbecue cover can help can help to
reduce this.
17. This appliance is not suitable for mounting in a movable vehicle (boat, trailer etc). The appliance should be on
a solid surface hardstanding when in use.
DO NOT operate this appliance before reading the instruction booklet
DO NOT place articles on or against this appliance
DO NOT store chemicals or ammable materials or spray aerosols near this appliance
DO NOT operate this appliance indoors
DO NOT enclose this appliance

Assembly, Operation & Maintenence Instructions
Page 4
Important Safety Instructions (Electrical)
Important
Read the safety precautions of this booklet carefully before removing the barbecue from its carton or
connecting the barbecue to an electrical supply.
1. Do not immerse any part of the power pack or cables in water. Do not connect or use the lighting system in
the rain.
2. The lighting system should be turned o and disconnected from the main power source whenever it is not in
use, or when changing light globes.
3. Only replace globes with those of equivalent wattage (10W, 12Vac). Using higher rated globes could damage
the globe housing, wiring or power pack. Replacement globes are rated 10W, 12Vac, type G5.3.
4. All electrical cables should be stowed within the barbecue trolley when the barbecue is not in use.
5. The supply cord plug should be removed from the socket-outlet before any cleaning is done.
6. Do not place cord extension sockets or portable power boards where they may be splashed or where
moisture may get in.
7. Check periodically for damage to the supply cord and power pack. Do not use a damaged appliance and
do not attempt to x any electrical faults. Contact your Service Centre to have any parts replaced with an
equivalent unit.
8. This appliance should be maintained in order to ensure a long, useful life and protect the operator against
electric shocks.
9. A safety switch can enhance electrical safety when using this appliance. If in doubt, speak to a local licensed
tradesperson.
Appliance Details
Main Barbecue
Gas Type Propane NG
Burner Pressure 2.75 kPa 0.95 kPa
Injector Diameter Ø1.10 mm Ø1.80 mm
Heat Input 90 MJ/ hr MJ90 / hr
Note: The size of the injector diameter is stamped on one of the hexagon faces (e.g. ‘180’ for Ø1.80mm injector).
Length (mm) Width (mm) Height (mm)
Barbecue Only 1230 590 230
Barbecue and Trolley 1330 655 570
Front 55mm x Full width of fat tray
Rear 100mm x Full width of fat tray
Combustion air is admitted at the underside at the front and rear of the combustion chamber. NOTE: Take care
not to block the venting at the rear of the appliance when built-in.

Assembly, Operation & Maintenence Instructions
Page 5
Gas Connections
For Propane Cylinder Connection
1. To achieve the optimum performance from your Neo Barbecue, an approved gas cylinder (POL tting) of 9kg
capacity must be used.
2. Connect the cylinder to the barbecue, via the hose and regulator. Firmly tighten joints, but do not over-
tighten. Take care not to damage the regulator tting. Check that ALL Barbecue valves are in the O position
before opening the gas cylinder.
3. Leak test all gas connections.
4. When changing cylinders, disconnect the hose & regulator assembly from the cylinder only (not from the
barbecue manifold).
NOTE: Make sure the gas cylinder is fully protected from the elements. Only one gas cylinder should be stored
inside the cabinet at any one time. Do not fully enclose the cylinder.
For Natural Gas (NG) Connection
All gas tting work, service and repairs can only be performed by an authorized person in accordance with UK Gas
Safety regulations 2018.
1. Fit the NG regulator supplied with the appliance to the barbecue manifold inlet (LHS front, under the
barbecue).
2. The supplied exible hose assembly should be connected to the other side of the NG regulator.
3. Check that all control knobs are at the O position. The appliance can now be connected to the NG supply
using the bayonet tting at the other end of the supplied exible hose assembly.
4. Set the NG regulator to the correct pressure as stated in the appliance details with two main burners running
at high. Ensure all connections are tight and leak test all gas connections.
5. When disconnecting the appliance from the gas supply, only disconnect the hose from the bayonet outlet
(not at the manifold or regulator). Always cover the exposed ttings so dust or insects cannot enter the gas
system.
NOTE: Only certied components supplied in Neo conversion kits can be used. The use of unauthorised gas
conversion kits or non-authorised personnel for the gas conversion will void all warranties.
Leak Testing
Make sure gas control knobs are O and turn the cylinder valve On.
1. Check for leaking joints by brushing with solution of half-liquid detergent and half water. If a leak is present,
bubbles will appear (or you may hear a hissing sound). Retightening connections can generally repair a
leaking joint. You must also check the gas hose and connection at the gas cylinder. If a leak cannot be
resolved, do not proceed.
Do not use naked ame for locating gas leaks. If a leak persists call an authorised gas tter.
Local Authority Requirements
Check Gas Type and specications plate on the left-hand side of the barbecue, under the front fascia. All gas
tting work, service and repairs can only be performed by an authorized person in accordance with UK gas safety
regulations 2018.
Gas Conversion
All barbecues are supplied for use with either propane gas or NG. To change the type of gas used, a conversion
kit specically for this appliance must be purchased and installed by a gas tter or Service Technician.

Assembly, Operation & Maintenence Instructions
Page 6
Flame Safeguard System
Every gas valve on this appliance has a ame safeguard built into it for added safety. Once operating, the ow of
gas through the valves is aected by the ame on the burner it is controlling. The ame heats a thermocouple
(positioned to the right of the burner), which keeps the gas owing (this works after 5-10 seconds of heating).
When the ame is removed from the thermocouple (for example the burner blows out in a strong wind), the
thermocouple cool down & turns o the gas ow within 90 seconds.
NOTE: The thermocouple and burner are set up & tested at manufacture. Take care not to knock or move the
thermocouple from its supplied position. Take care when burners are removed that they are replaced in the
same place. If the ame safeguard system continually fails to operate correctly, please check the troubleshooting
section of this manual.
Electrical System
The lighting system requires a 240Vac supply. The supplied power pack is rated to IP64, and supplies 12Vac with a
maximum output of 20VA. This transformer complies to UK regulations.
The two 10W, 12Vac globes (type G5.3) can be accessed by carefully removing the glass covers on the lamps
(disconnect from power supply rst).

Assembly, Operation & Maintenence Instructions
Page 7
Outdoor Installation Guide
This Appliance shall only be used in an above ground open-air situation with natural ventilation, without stagnant
areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.
This appliance must not be used indoors. Do not use your barbecue in garages, porches, sheds or other enclosed
areas. The barbecue is not intended to be installed in or used on recreational vehicles (e.g. boats, camping vans)
and should not be placed close to or under any surfaces that will burn or are sensitive to heat. Do not block/
obstruct the ow of air and combustion around the barbecue housing while in use.
Any enclosure in which the appliance is used shall comply with one of the following:
1. An enclosure with walls on all sides, but at least one permanent opening at ground level and no overhead
cover.
2. Within a partial enclosure that includes an overhead cover and no more than two walls
3. Within a partial enclosure that includes an overhead cover and more than two walls, the following shall apply-
(i) at least 25% of the total wall area is completely open: and
(ii) at least 30% of the remaining wall area is open and unrestricted.
In the case of balconies, at least 20% of the total of the side, back and front wall areas shall be and remain open
and unrestricted.
Figure F1 - Outdoor Area - Example 1 Figure F3 - Outdoor Area - Example 3
Figure F2 - Outdoor Area - Example 2 Figure F4 - Outdoor Area - Example 4
Both ends open
30% or more in total of
the remaining wall area
is open and unrestricted
Open side at
least 25% of
total wall area
Open side at
least 25% of
total wall area
30% or more in total of
the remaining wall area
is open and unrestricted

Assembly, Operation & Maintenence Instructions
Page 8
Operating Instructions
Gas Type and Consumption
The barbecues are designed to operate on Propane and NG Gas (gas type must be specied at time of purchase).
Gas consumption, Pressure and Injector Orice size are shown on the Data Plate found on the left-hand side of
the barbecue (under the front fascia).
Gas Control Knobs
The gas control knob locks in both the O and High positions. By depressing the knob and turning anti-
clockwise, gas ow will gradually increase until the High position is reached. Continue turning in this direction
and gas ow will decrease until a simmer level is reached at Low. To turn gas ow o, the gas control knob must
be turned clockwise from Low, depressed at High and turned until the O position is reached.
Please note the use of ame safeguards in the next section for igniting the burners.
Vapouriser
Prior to using the barbecue, ensure the vapouriser is in the correct position below the grill plate.
Non-Vitreous Enamel Cast Iron Hot Plates, Grill Plates & Baking Dish
Prior to using the barbecue, it’s advisable to cure the cooking surface. Wash the hot plate, grill plate & baking
dish, then cover with olive or vegetable oil, light all burners and leave on until oil is absorbed, then wipe with a
dry cloth. To prolong the life of your cooking plates, please follow the maintenance procedures outlined in this
instruction manual.
Fat Tray
Prior to use check that the fat tray is clean and lined with aluminium foil.
Under no circumstances must sand, cat litter or fat absorbents be used in the fat tray.

Assembly, Operation & Maintenence Instructions
Page 9
Lighting Procedure
Lighting the Barbecue Using the Electric Ignition
The Neo 6 burner barbecue has 2 battery operated igniters to operate the appliance. The sparker on the left
ignites the 4 burners on the left hand side (underneath the hot plate and baking dish). The sparker on the right
ignites the 2 burners on the right hand side (underneath the grill plate). Burners can also be ignited via the
cross over channel. Before attempting to light the barbecue, please ensure that a battery has been placed in the
battery operated igniter. To check for, and replace a battery, the black and silver cap requires removing. The cap
is removed by turning in an anti – clockwise direction. A battery can then be placed into the box and the cap
replaced. The barbecue can then be lit by the following procedure:
1. Press in the appropriate control knob and turn to high.
2. Hold the control knob in and press the appropriate ignition button until the burner ignites.
3. Release the ignition button & continue to hold the control knob in for 10 seconds to activate the ame
safeguard. If the burner fails to ignite within 5 seconds of pressing the ignition button, turn the control
knob to o and allow the unburned gas to dissipate before attempting ignition again (5 minutes). If ignition
continues to fail refer to the “Trouble Shooting” section.
4. To achieve ignition on the remaining burners turn either of the adjacent control knobs to ‘High’, and hold in
for 10 seconds. The burner will ignite from the rst burner. Alternatively, repeat the above procedure with a
dierent control knob and ignition button.
Read all operating instructions before lighting.
Open roasting hood before lighting.
Make sure all gas control knobs are in the ‘O’ position and open cylinder valve or
connect natural gas.
Turn knob anti-
clockwise to “Hi”
Black & Silver cap
Battery
Ignition box
Fascia Panel - Side View
Lighting the Wok Burner Using The Electric Ignition
The Wok Burner also has a 1 battery operated igniter situated at the front of the Wok Burner servery, which has
the same battery replacement procedure as the barbecue igniter. To ignite the Wok Burner, press and hold the
wok burner igniter button down, so that sparks can be seen at the brass burner. Press the gas control knob in and
turn to the High position. When the gas ignites, release the igniter button. If the burner fails to light, turn the gas
control knob to the O position, let the gas dissipate for ve minutes, and then re-try. If ignition continues to fail
refer to the “Trouble shooting”section.
Manual Ignition
To light the barbecue manually, the fat tray is removed. Any burner can then be lit by a match from below. Once
lit, the fat tray is replaced in position.

Assembly, Operation & Maintenence Instructions
Page 10
Lighting System Instructions
Check that the barbecue wiring is connected to the power pack (screwed onto the top of the power pack).
Check that the lighting switch is o, and plug the power pack into the power supply. With the power supply on,
the lighting switch at the front right hand corner of the barbecue can be used to turn the lights on and o. When
not in use, the unit should be disconnected from the power supply and all cords stored within the module.
Cooking With Your Barbecue Plates
A fairly protected location is desirable for pleasant and ecient cooking. Try to keep the barbecue sheltered from
strong winds as this will drastically reduce cooking eciency. Check frequently that the burners remain alight
when used in conditions of strong wind. The two 10W, 12Vac globes (type G5.3) can be accessed by carefully
removing the glass covers on the lamps (disconnect from power supply rst).
For Vitreous & Non Vitreous Enamel Cooking Surfaces
After ignition, run the barbecue for 10 minutes with the burners on high, to heat up the cooking area. A little
cooking fat (or oil) on the cooking surfaces will prevent sticking. Immediately after adding the oil, place items
onto the cooking surfaces. NOTE: When cooking on vitreous enamel surfaces, please ensure that metallic or sharp
objects are NOT used. Damage to plates and grills due to the use of metallic or sharp objects will not be covered
under warranty. It is recommended to use silicone cooking utensils as these are both hygienic and withstand
high temperatures.
For Stainless Steel Cooking Surfaces
Approximately 30 minutes to 1 hour before cooking, all chilled, raw food items should be removed from the
refrigerator, as room temperature food will have a shorter cooking time and minimize warping of the stainless
steel hot plate. After ignition, run the barbecue for 5 minutes with the burners on high, to heat the cooking area
to the ideal cooking temperature (between 145-160°C). Once this temperature has been reached, apply a small
amount of oil to both the hot plate and grill plate. Kettler recommends the use of Canola oil, or oils with a high
smoke point (such as Sunower or Saower). Immediately after adding the oil, place items onto the cooking
surfaces.
Turn burners down a little when full heat is not required and to LOW when not cooking.
During cooking, fat and scrapings will drip through to the fat tray. Do not allow excess fat to build up in the fat
tray. Clean the fat tray and replace the aluminium foil before use.
Cooking Using the Hood
Open the hood and remove the solid plate, grill plate and ame tamer. Place the baking dish supplied in the
centre position of the barbecue. Place 2cms of water into baking dish and place a suitably sized rack into the
baking dish. With the roasting hood open, ignite the four outer burners and turn to Hi (leave the inner burners
o ). Close the roasting hood and allow 10 minutes for pre cooking time, or until the internal temperature reaches
approximately 180°C. During the 10 minutes, the roast can be prepared. After the pre heat time is complete,
open the roasting hood and carefully place the roast centrally onto the rack, so that any surplus fat and grease
will drip into the water. The water will also keep the food moist during the cooking process. Turn the middle 2
burners to low (leaving the outer burners on Hi and inner burners o ) and close the roasting hood. The highest
setting for the duration of the cooking is with both outer burners on high, but the temperature can be ne tuned
by adjusting the outer burners up and down to give the ideal cooking temperature. Naturally the degree of heat
required will very much depend on the weather conditions at the time of cooking. A similar set-up can be used
when using a rotisserie, making sure that oil and fat cannot drip directly onto the burners.
Cooking

Assembly, Operation & Maintenence Instructions
Page 11
A guide for roasting beef is to allow 30 to 50 minutes cooking time per kilogram for rare and well done
respectively. It is recommended that for evenness, the item being cooked is turned over at approximately half way
through the cooking time. Ensure that the centre burners remain O, leaving only the two outside burners on
Hi during the cooking process. This is most important as severe overheating and spoilt food will result if the two
central burners are left on Hi.
After Cooking
1. When nished, make sure burner control knobs are turned OFF.
2. TURN OFF THE GAS SUPPLY AT THE CYLINDER.
3. After cooking and whilst the barbecue is still warm, remove scraps from the grill with a scraper.
4. Excess fat and meat scraps can be scraped o the vapouriser by removing the grill to gain access.
5. WARNING: Some surfaces may still be hot – please use protective gloves.
6. Clean the fat tray and replace the aluminium foil after or before each use of the appliance.
7. Once the barbecue is cool close the roasting hood and wipe o any fat splatter from the module with a clean rag.
Cleaning and Storage
Cleaning
Before cleaning, ensure the appliance has cooled and is safe to touch. Painted surfaces can be cleaned using a
mild household detergent or cleaner and a clean cloth (do not use scourers or harsh detergents). It is advisable
to test cleaners on a small section of the appliance rst. NEVER use paint thinners or similar solvents for cleaning
and NEVER pour cold water over hot surfaces. Over time, stainless steel will be aected by “tea staining”or
“bronzing”(brown discoloration of stainless steel). This can be reduced by washing the surface with mild
detergent and warm water, followed by rinsing with clean cold water. Dry the surface afterwards.
For vitreous enamel and stainless steel cooking surfaces only: Starting from cold, pre-heat the cooking surfaces for
5 minutes (do not overheat, as this can make them dicult to clean). During this 5 minutes, carefully remove any
excess oil with paper towels or a cotton rag. After the 5 minutes warm up, turn o the burners, and carefully clean
with soapy water and a mild scourer, rinsing the scourer occasionally. Finish by cleaning with a damp paper towel
or damp cotton cloth.
STORAGE
When the appliance is not in use, the gas supply/cylinder valve must be turned OFF, the appliance and the
cylinder together must be stored outdoors in a well ventilated area. Ensure a small amount of fat or oil is on the
cooking surfaces to prevent rust.
WARNING! The surfaces of the plates will be hot. Please ensure protective gloves are worn.
WARNING! Store cylinder in a well ventilated area out of reach of children.
When the gas cylinder is disconnected, replace the plug or cap on the valve outlet.
For extended storage it is suggested that the primary air port of the burners be covered against the penetration
of insects or vermin. Spiders and small insects can spin webs or nest in the burner rails/tubes, which could lead to
obstruction in the gas and air ow, resulting in a re in and around the burner rails/tubes. This type of re is called
a ash-back and can cause serious damage to your barbecue and create an unsafe operating condition.
To prevent this, regularly inspect and clean the burners. A barbecue cover can be placed over the appliance for
extra protection, and to reduce this.

Assembly, Operation & Maintenence Instructions
Page 12
Maintenance
It is recommended that, at the commencement of each barbecue season, the following maintenance be
conducted.
Burners
1. Remove the burner and inspect the port holes, primary air inlet and mixing throat for any signs of blockage.
Clean out with compressed air or a length of wire if necessary.
2. Replace the burner.
Gas Supply
1. Inspect the gas supply hose for any deterioration and replace it if necessary.
2. Test the gas circuit for leaks and remedy any found.
General
1. Check all fasteners for tightness and re tighten where necessary to ensure rigidity of the structure.
2. Wipe over barbecue and hood with a clean cloth.
Lights
1. Inspect the electrical cables for damage. Check switch & lights operate correctly.

Assembly, Operation & Maintenence Instructions
Page 13
Troubleshooting
Cylinder valve is not on Turn cylinder valve on
Cylinder is empty Replace with a full cylinder
Igniter button is not working Check battery
Igniter is not sparking
Remove plate and visually check ignition box for a spark. Check that
the cable is not broken or disconnected. Also check the alignment of
the sparker. If there is no spark, contact the Service Centre.
Injector is blocked Clean injector with a toothbrush. Do not drill out or use wire. Do not
remove injector. Contact Kettler.
Burner will not ignite when using the igniter:
Thermocouple not getting hot enough Hold the control knob in for 10 seconds after the burner ignites to
allow the ame safeguard to work.
Flame not reaching thermocouple Remove cooking surface & check ame after ignition. Could be due to
blockage in burner (clean burner) or strong winds.
Flame safeguards not working Check thermocouple is in ame. Contact Kettler.
Burner will ignite but won’t stay on:
Burner is blocked Remove burner and check for obstruction
Flame is burning inside burner (hissing
sound) Turn o burner, allow to cool and re-ignite (page 8)
Regulator is faulty Contact the Service Centre.
Injector is partially blocked Clean injector with a toothbrush. Do not drill out or use wire. Do not
remove injector. Contact the Service Centre.
Burner ame is erratic:
Connections are loose Tighten loose connections (do not over-tighten) and leak test under
pressure with soapy water solution (page 5)
Hose has deteriorated Replace hose (Contact the Service Centre)
Gas valve is faulty Contact the Service Centre.
Threads are damaged Contact the Service Centre.
Gas is leaking from connections:
Power not on Check that the power cord from the power adaptor is connected
correctly and that the power is on at the main power board.
Transformer overheated Turn o main power for half an hour before re-trying.
Globe(s) broken Replace globes.
Switch or wiring damaged Contact the Service Centre.
Lights not working:

Assembly, Operation & Maintenence Instructions
Page 14
Assembly Instructions
NG Hose Kit (NG Only)
1. NG Hose
2. NG Regulator
Roasting Hood Carton
3. Roasting Hood (with lights)
4. Fastener Pack
5. Assembly Instructions
Remove all components from the cartons and carefully check against Parts List. Make sure you thoroughly
inspect parts before assembly and do not assemble or operate a barbecue that appears damaged. Some
assembly will require the use of a Phillips Drive screwdriver. When connecting the hose and adaptor to the
gas inlet you will require a 17mm and a 19mm Spanner or an adjustable Wrench.
NOTE: Check‘Gas Type’ and specication plate on left-hand side of barbecue, under the control panel.
Barbecue Assembly
1. Remove the fat tray from the barbecue and place to one side until required.
2. Attach the built-in bracket kit to the barbecue chassis.
3. Place and t roasting hood onto barbecue.
4. Place the barbecue assembly into the built-in structure.
5. Fit vapouriser (RHS), grill (RHS), Baking Dish (centre) and plate (LHS) into the barbecue.
6. Line the fat tray with aluminium foil and slide the fat tray in position. Do not ll the fat tray with sand or cat
litter.
7. Leak test the gas system before use. Check gas hoses are not kinked or near any sharp edges. Check gas
cylinder (if used) is well protected.
8. The exact sequence for the electrical connections will depend on the construction of the built-in structure.
9. Read through the barbecue assembly sequence once before starting.
Parts List
Barbecue Chassis Carton Cooking Plates Pack
Barbecue Chassis (with light switch & cable) Hot Plate
Fat Tray Grill Plate
Gas Hose & Regulator (Propane only) Baking Dish
Cross-over Tube Vapouriser
Burners x 6
Built-In Bracket Kit Roasting Hood Carton
Fastener Pack & Power Adaptor Roasting Hood (with lights)
Fastener Pack
NG Hose Kit (NG Only) Assembly Instructions
NG Hose
NG Regulator

Assembly, Operation & Maintenence Instructions
Page 15
6 Burner Barbecue Components

Assembly, Operation & Maintenence Instructions
Page 16
6 Burner Hood Components
6 Burner Power Adaptor Components

Assembly, Operation & Maintenence Instructions
Page 17
Fitting the Built-In Brackets to the Barbecue Assembly
1. Place barbecue (part 1) on a raised surface (remove fat tray)
2. Screw the rear louvre rods (parts 5) to the back holes in the left (part 4) and right (part 3) brackets with M5 12
screws (parts 11). Note: The brackets havetheir top lips pointing away from the barbecue.
3. Align the brackets at either side of the barbecue, to match the holes in the brackets to the nutserts in the sides
of the barbecue. Note: There are two possible heights.
a) Top of barbecue sides level with the top of the brackets (use lower sets of bracket holes)
b) Top of barbecue sides level 20mm above the top of the brackets (use upper sets of bracket holes)
4. Thread M5 x 30 screws (parts 17) through 4 holes on each bracket, through a spacer (part 6) and screw into
the nutserts on the barbecue side.
Barbecue Assembly
5
4
1
3
17
17
17
17
6
6
6
6
11
17
A

Assembly, Operation & Maintenence Instructions
Page 18
Attaching the Hood to the Barbecue
1. To connect the hood, the following hardware is needed: Four M5 nuts (part 14), four M5 x 20 screws (part 13)
and four bre washers (part 15).
2. Place the hood assembly (part 12) on top of the barbecue so that the tabs in the rear hood sides line up with
the holes along the inner edges of the barbecue. Take care not to damage either component.
3. Place 1 x M5 screw through the hole of a rear hood side tab, x a bre washer, and loosely t a M5 nut. Repeat
for all four holes, then fully tighten all the nuts.
4. Check that the hood opens and closes correctly before use.
5. The lighting switch is positioned on the right hand side of the fascia panel. The switch cable is tied to the
manifold under the control panel. Untie the cable and run it along the leg of the chassis and out the rear right
side.
6. The hood cable for the lighting system should run down the inside of the right hand side of the hood and out
the hole in the bottom corner. Connect one end of the hood wire to one end of the switch wire and pass all
wires through the hole in the bottom corner of the chassis leg.
7. The two remaining wire ends are to be connected to the two loose ends on the power adaptor cable.
Whether this is done now, or after the appliance is tted into the built-in structure depends on the individual
design of the structure, how much gap is in the right hand corner and how much clearance is underneath
the barbecue. Do not let any bare cables touch the chassis or hood. The power adaptor must be xed inside
the built-in structure, away from the heat of the barbecue, the elements and water. Do not plug the electrical
system into a power supply until the barbecue is fully assembled and all connections have been checked.
Barbecue Assembly

Assembly, Operation & Maintenence Instructions
Page 19
1. Lift the barbecue and hood assembly up from both ends and place into the built-in structure. Take care that
the hose and regulator (for propane models) does not get damaged while installing the appliance. The NG
regulator and hose can be attache before or after this step, depending on the design of the structure.
2. Push the assembly back until the brackets are against the rear edge of the cavity.
3. Consult the gas connections & leak testing sections of this manual before operation.
Note: To be installed only by an authorised person. Minimum clearance to combustibles under fat tray is 100mm.
This is a guide only. Please refer to UK Gas safety regulations 2018. Variations in dimensions do occur due to
continuous product development - check your barbecue for exact measurements.
Built-In Dimensions
C
800 MINIMUM
100 MINIMUM
1235 to 1240
(6 BURNER)
910 to 915
(4 BURNER)
65 MINIMUM
560 MINIMUM
SIDE VIEW OF BARBE CUE CARCASS
WITH SPACING BRACKETS FITTE D
FOR EVEN INSTALLATION (LEVEL).
(4 BURNER BARBECUE ILLUSTRATED)
SIDE VIEW OF BARBE CUE CARCASS
WITH SPACING BRACKETS FITTE D
FOR RAISED INSTALLATION ( 20MM).
TOP VIEW OF BARBECUE CARCASS
WITH SPACING BRACKETS FITTED
(LOUVRE BARS AT REAR).
230
340
HOOD CLOSED
50 180
300 MINIMUM
FOR HOSE
80 MIN
VENTILATION & HEAT TRANSFER GAP
DO NOT BUILD
IN THIS AREA
100

Assembly, Operation & Maintenence Instructions
Page 20
1. With the barbecue & hood assembly in place, the supplied plates can be tted. place the vapouriser (dimples
up) in place over the RHS 2 burners. place the grill plate over the vapouriser on the RHS. Place the solid plate
over the LHS 2 burners. place the baking dish between the plate and the grill plate.
2. Slide the lined fat tray fully under the burners (from under the control panel).
3. The barbecue is now ready for operation.
Note: The hood and built-in structure are not shown for clarity.
Barbecue Assembly: Adding Cooking Plates
D
2
7
10
9
8