Kikusui TL09-PFX User manual

Instruction manual
Sensing Cable Set TL09-PFX
PART NO. Z1-004-810, I0029002
Apr 2021
This product consists of a dedicated voltage sensing cable and thermocouple for connecting the DUT (battery) to a Kikusui PFX2500
Series Charge/Discharge System Controller in which an OP01-PFX/ OP02-PFX Volt/Thermometer Unit is installed. This product supports
four voltage and four temperature measurement points. Because the cables that are necessary for making this connection are already
assembled, you can connect the system controller and the DUT easily and in a short amount of time. For details on connecting the
cables, see the PFX2500 Series Charge/Discharge System Controller operation manual.
Before you use the product, thoroughly read the “Safety Symbols”and “Safety Precautions”that are written in the PFX2500
Series Charge / Discharge System Controller operation manual.
How to Use
Using the cable when its extra length is wound or twisted may cause problems such as abnormal oscillation or overshoot.
To avoid these problems, make the cable as short as possible.
It is recommended to install fuses between the PFX2500 series and the DUT (battery) to prevent short-circuiting of the voltage sensing
cable and to secure the connection. Install the fuse or switch as close to the DUT (battery) terminal as possible.
Use the included cable ties to avoid problems such as cable or thermocouple twisting and incorrect wiring. We recommend that you
use these ties to improve the safety of your system.
WARNING
To avoid short-circuiting, observe the following precautions.
• First connect the cable to the PFX2500 series unit, and then connect the cable to the DUT (battery).
• Do not step on or place heavy objects on the cable.
CAUTION
• If you are using the cable in a high-temperature environment such as in a heat chamber, make sure that the
maximum operating temperature and operating temperature range does not exceed.
• If you use the cable ties, do not exceed their maximum operating temperature of cable ties.
Checking the Package Contents
Check the following package contents.
If any of the package contents are damaged or missing, contact your Kikusui agent or distributor.
Cable tie (20 EA)
Cable tie [With tag] (10 EA)
*Use it to identify the terminal.
Voltage sensing cable Thermocouple
Red cap
White cap
Approx. 5 m in length
Voltage sensing
connector side
of the rear panel
Voltage sensing
connector
1
2
FG
FG
3
4
Voltage sensing connection terminal 4
Voltage sensing connection terminal 3
Voltage sensing connection terminal 2
Voltage sensing connection terminal 1
+
-
+
-
+
-
+
-
1
FG 234
FG
TERM MAX20V
(Red：＋, White：−)
(Red：＋, White：−)
(Green：＋, Black：−)
(Green：＋, Black：−)
Temperature
sensing connector
side of the rear panel
Temperature
sensing connector
1
2
NC
NC
3
4
TERM
+
-
+
-
+
-
+
-
1234
Approx. 5 m in length
Thermocouple 4 (Red：＋, White：−)
Thermocouple 3 (Red：＋, White：−)
Thermocouple 2 (Red：＋, White：−)
Thermocouple 1 (Red：＋, White：−)
Voltage sensing
cable
Thermcouple
cable

Specifications
Voltage sensing cable (Shielded wire) Thermocouple
Maximum operating voltage 80 Vdc (20 Vdc when an OP01-PFX is installed) Type K type, Type of covering : Teflon
Maximum operating temperature 105 °C Operating temperature range -200 °C to +200 °C
Wires Shielded wire (core wire) : AWG24
Length : Approx. 5 m Wires Element-wire diameter: 0.32 mm Length : Approx. 5 m
Cable tie Maximum operating temperature : 85 °C, Length : Approx. 100 mm
Example of Connecting a PFX2512 in which an OP02-PFX Is Installed to the DUT (battery)
Rating of the fuse for the voltage sensing cable less than 0.1 A
+
–
+
–+ –+ –
OP02-PFX
Cell V Term1 Cell V Term2 Cell V Term3 Cell V Term4
PFX2512
Thermocouple
Thermocouple
connector
Voltage sensing
connector
Shielding potential
Thermistor
To Sensing
connector
To Sensing
connector
To Input/Output
terminal board
-terminal
To Input/Output
terminal board
+terminal
Voltage sensing cable
KIKUSUI ELECTRONICS CORP.
www.kikusui.co.jp
© 2010