Kingsford Lone Star CG2240501-KF User manual

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Lone Star Charcoal Grill
Model number: CG2240501-KF / CG2240506-KF
Owner’s Manual
Assembly and Operating Instructions
Tools required for assembly (not included): Pliers, Phillips and Flathead Screwdrivers, Adjustable Wrench
Keep this manual for future reference.

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WARNING
⚫Only use this grill on a hard, level, non-combustible, stable surface (concrete, ground, etc.)
capable of supporting the weight of the grill. Never use on wooden or other surfaces that could
burn.
⚫When the grill is in use, maintain a clearance of at least 1 m (40”) between the hot grill and any
combustible materials, such as bushes, trees, wooden decks, wooden fences, buildings, etc. Do
not place a hot grill under a roof overhang or in any other enclosed area.
⚫The maximum weight of charcoal to be used is 1.6kg (3.5 lbs). Too much charcoal may cause the
surface coating to peel off.
⚫FOR OUTDOOR USE ONLY. DO NOT operate the grill indoors or in an enclosed area
because of carbon monoxide poisoning that can lead to personal injury or death.
⚫For household use only. Do not use this grill for other than its intended purpose.
⚫We recommend the use of a charcoal chimney starter to avoid the dangers associated with
charcoal lighter fluid. If you choose to use charcoal lighter fluid, only use one approved for lighting
charcoal. Carefully read the manufacturer’s warnings and instructions on the charcoal lighter fluid
and charcoal prior to using them. Store charcoal lighter fluid safely away from the grill.
⚫When using charcoal lighter fluid, allow the charcoal to burn with the grill lid and doors open until
covered with a light ash (approximately 20 minutes). This will allow the charcoal lighter fluid to
burn off. Failure to do this could trap fumes from charcoal lighter fluid in the grill and may result in a
flash fire or explosion when the lid is opened.
⚫Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar
products could cause an explosion possibly leading to severe bodily injury.
⚫Never add charcoal lighter fluid to hot or even warm coals, as flashback may occur causing severe
burns.
⚫Never use charcoal that has been pre-treated with light fluid. Use only a high grade plain charcoal
or charcoal / wood mixture.
⚫Place the grill in an area where children and pets cannot come into contact with it. Close
supervision is necessary when the grill is in use.
⚫Do not leave the grill unattended when in use.
⚫When adding charcoal and / or wood, use extreme caution and follow instructions in the “Adding
Charcoal / Wood During Cooking”section of this manual.
⚫Do not store or use the grill near gasoline or other flammable liquids, gases or where flammable
vapours may be present.
⚫Do not store lighter fluid or other flammable liquids or materials under the grill.
⚫Use caution when adjusting the charcoal grate height, use oven mitts. The handle will be hot when
in use.
⚫Never raise or lower the charcoal grate when water smoking as hot water may splash on to coals
creating a burst of hot steam and coals.
Grill is hot when in use. To avoid burns:
⚫DO NOT attempt to move the grill.
⚫Wear protective gloves or oven mitts.
⚫DO NOT touch any hot grill surfaces.
⚫DO NOT wear loose clothing or allow hair to come in contact with the grill.

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WARNING
⚫When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should
happen, close the lid to suffocate the flame. Do not use water to extinguish grease fires.
⚫Use caution when opening the lid. Keep hands, face and body a safe distance away. Flash flare
ups may occur when air comes into contact with fire or hot coals.
⚫Never place more than 2.3 kg (5 lbs) on the front and side tables.
⚫Do not allow charcoal and/or wood to rest on the walls of the grill. Doing so will greatly reduce the
life of the metal and finish of your grill.
⚫Use caution during assembly and while operating your grill to avoid scrapes or cuts from sharp
edges of metal parts. Use caution when reaching into or under the grill.
⚫When opening the lid, be sure it is fully opened and secure to prevent it from closing unexpectedly.
⚫In windy weather, place the grill in an outdoor area that is protected from the wind.
⚫Close the lid to suffocate flame.
⚫Never leave coals and ashes in the grill unattended. Before the grill can be left unattended,
remaining coals and ashes must be removed from the grill. Use caution to protect yourself and
property. Carefully place the remaining coals and ashes in a non-combustible metal container and
saturate completely with water. Allow the coals and water to remain in the metal container 24 hours
prior to disposing.
⚫Extinguished coals and ashes should be placed a safe distance from all structures and
combustible materials.
⚫With a garden hose, completely wet the surface beneath and around the grill to extinguish any
ashes, coals or embers which may have fallen during the cooking or cleaning process.
⚫After each use, clean the grill thoroughly and apply a light coat of vegetable oil to prevent rusting.
Cover the grill to protect it from excessive rusting.
⚫Use caution when lifting or moving the grill to prevent strains and back injuries.
⚫We advise that a fire extinguisher be on hand. Refer to your local authority to determine proper
size and type of fire extinguisher.
⚫Store the grill out of reach of children and in a dry location when not in use.
⚫Do not attempt to services the grill other than by normal maintenance, as explained in the
“After-Use Safety”and “Proper Care & Maintenance”sections of this manual.
⚫Properly dispose of all packaging material.
⚫Use caution and common sense when operating your grill.
⚫Failure to adhere to safety warnings and guidelines in this manual could result in bodily injury or
property damage.
⚫To installer or person assembling this appliance: Leave this manual with this appliance for future
reference.
Wash your hands after handling this product

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ASSEMBLY INSTRUCTIONS
THANK YOU FOR PURCHASING THIS GRILL
Read all safety warnings & assembly instructions carefully before assembling or operating your grill.
For missing parts, please call customer service at customerse[email protected] or at
1-888-837-1380, Mon to Fri, 8:00 a.m. –5:00 p.m. Pacific Standard Time.
(Proof of purchase will be required.)
Inspect contents of the box to ensure all parts are included and undamaged.
We recommend two people for assembly of this grill.
The following tools are required for assembly and are not included:
⚫Pliers
⚫Philips & Flathead Screwdrivers
⚫Adjustable Wrench
Product Diagram

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Component List
1. Lid
Part number: MET-CG0001
2. Lid Handle
Part number: MET-CG0002
3. Charcoal Tray
Part number: MET-CG0003
4. Charcoal Tray
Adjuster
Part number: MET-CG0004
Qty: 1pc
Qty: 1pc
Qty: 1pc
Qty: 2pcs
5. Left Panel
Part number: MET-CG0005
6. Side Shelf
Part number: MET-CG0006
7. Air Vent
Part number: MET-CG0007
8. Left Front Leg
Part number: MET-CG0008
Qty: 1pc
Qty: 1pc
Qty: 2pcs
Qty: 1pc
9. Foot Pad
Part number: MET-CG0009
10. Bottom Rack
Part number: MET-CG0010
11. Left Rear Leg
Part number: MET-CG0011
12. Front Panel
Part number: MET-CG0012
Qty: 2pcs
Qty: 1pc
Qty: 1pc
Qty: 1pc
13. Lock Plate
Part number: MET-CG0013
14. Ash Door Handle
Part number: MET-CG0014
15. Ash Tray
Part number: MET-CG0015
16. Ash Tray Handle
Part number: MET-CG0016
Qty: 1pc
Qty: 1pc
Qty: 1pc
Qty: 1pc

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17. Axle
Part number: MET-CG0017
18. Wheel
Part number: MET-CG0018
19. Right Leg
Part number: MET-CG0019
20. Right Panel
Part number: MET-CG0020
Qty: 1pc
Qty: 2pcs
Qty: 2pcs
Qty: 1pc
21. Back Panel
Part number: MET-CG0021
22. Lower Hinge
Part number: MET-CG0022
23. Cooking Grate
Part number: MET-CG0023
24. Warming Rack
Part number: MET-CG0024
Qty: 1pc
Qty: 2pcs
Qty: 2pcs
Qty: 1pc
25. Upper Hinge
Part number: MET-CG0025
26. Chimney
Part number: MET-CG0026
27. Chimney Cover
Part number: MET-CG0027
Qty: 2pcs
Qty: 1pc
Qty: 1pc
STOP! DO NOT RETURN TO RETAILER.
For assembly assistance, missing or damaged parts, please call customer service 1-888-837-1380.

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Hardware List
Item No.
Item name
Diagram
Qty
A
M6x10mm Bolt
26
B
M6x30mm Bolt
8
C
M6x50mm Bolt
8
D
M6 Nut
4
E
M6 Step Bolt
2
F
M8 Cup Nut
1
G
Spring
1
H
Hinge Pin
2
I
M10 Locking Nut
3
J
Cotter Pin
4
K
M10 Washer
3

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L
M6 Locking Nut
2
Assembly Procedures
Symbol: The following symbols will be shown in each procedure for
indication of tightening the bolt and nut if necessary.
Some steps may require the assistance of a friend.
WARNING
⚫Please wear gloves while assembling the grill.

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Assembly Procedures
Step 1. Attach Left and Right Side Panel (5, 20) to Front and Back Panel (12,
21) with Bolts A.
Step 2. Attach the Lower Hinges (22)to the grill body assembly with Bolts B.

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Step 3. Attach the Ash Door Handle (14)and the Lock Plate (13) to the ash
door with Nut I and Washer K.
Step 4. Attach the Air Vent (7) to the grill body assembly with Bolts A and Nuts
L.

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Step 5.Attach the Left Front Leg (8), Left Rear Leg (11) and the Right Legs
(19) to the grill body assembly with Bolts C.
Step 6.Attach the Bottom Rack (10) to the legs with Bolts A.

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Step 7.Attach the Foot Pads (9) to the left legs.
Insert the Axle (17) to the right legs and attach the Wheels (18) to the axle with
Nuts I and Washers K as shown.
Step 8. Tighten the bolts in steps 1 and 5.

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Step 9.Attach the Chimney (26)to the Lid (1) with Bolts A.
Step 10. Attach the Chimney Cover (27) to the chimney with Spring G and Nut
F.

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Step 11. Attach the Upper Hinges (25)to the lid with Bolts B.
Step 12.Attach the lid Handle (2) to the lid with Bolts A and Nuts D.

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Step 13: Attach the lid assembly to the grill body assembly and secure with
Hinge Pins H and Cotter Pins J.
Step 14: Attach the Side Shelf (6) to the left side of the grill body assembly with
Bolts E as shown.

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Step 15: Attach the Ash Tray Handle (16)to the Ash Tray (15) with Bolts A.
Step 16: Slide the ash tray assembly into the grill as shown.

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Step 17: Place the Charcoal Tray (3) and the Charcoal Tray Adjusters (4) on
the bracket at the left and right panel as shown.
Step 18: Place the Cooking grates (23)on the grill as shown.

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Step 19. Attach the Warming Rack (24)to the grill and secure with Cotter Pins
Jas shown.
Step 20. Your unit is fully assembled! Make sure to read and follow the
Instruction Manual before using this appliance.

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WARNING
Place the grill outdoors on a hard, level, non-combustible surface away from roof overhang or any
combustible material. Never use on wooden or other surfaces that could burn. Place the grill away
from open windows or doors to prevent smoke from entering your house. In windy weather, place the
grill in an outdoor area that is protected from the wind.
WARNING
Read all safety warnings and instructions carefully before operating your grill.
PREPARATION FOR USE & LIGHTING INSTRUCTIONS
Curing your grill
Prior to your first use of the Grill, follow the instructions below carefully to cure your grill. Curing your grill
will minimize damage to the exterior finish as well as get rid of the grill paint odor that can impart
unnatural flavours to the first meal prepared on the grill.
IMPORTANT: To protect your grill from excessive rust, the unit must be properly cured and
covered at all times when not in use.
Step 1
Lightly coat all interior surfaces of the grill with vegetable oil or vegetable oil spray. Do not coat
charcoal grates or racks.
Step 2
Follow the instructions below carefully to build a fire. You may use charcoal and/or wood as fuel in the
grill (see “Adding Charcoal/Wood During Cooking”section of this manual).
If using a Charcoal Chimney Starter, follow all manufacturer’s warnings and instructions regarding the
use of their product. Start with 1.6 kg (3.5 lbs) of charcoal.
Instruction for reference only:
1. Begin with three full sheets of newspaper.
2. Take 2 sheets of newspaper and roll each into a tube shape and then give them a little twist to form
each of them into a straight rope like shape. Be careful to not twist too tight.
3. Turn the charcoal chimney starter over and place both pieces of rolled and twisted newspaper
along the inside bottom of the charcoal chimney starter to form a complete circle. Leave a hole in
the middle of the charcoal chimney starter with no paper in it.
4. Crumple up the third sheet of newspaper into a ball. Be careful to not crumple too tight. Sprinkle
about 1 table spoon of cooking oil on the ball of newspaper. You can also use a few sprits of
cooking oil from a spray can.
Don’t use too much oil. Place the ball of cooking-oiled newspaper in the center of the charcoal
chimney starter.
5. Flip the chimney over and add charcoal. Take care so that the newspaper does not fall out.
6. Use a match or long lighter to light the paper.
7. Stand back and watch the charcoal chimney starter do its stuff.
8. After charcoal has turned an ash gray color, carefully pour the charcoal onto your grill’s fire grate.
NOTE: To extend the life of your grill, make sure that hot coals and wood do not touch the walls
of grill.

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IF USING CHARCOAL CHIMNEY STARTER, PROCEED TO STEP 5.
If you choose to use charcoal lighter fluid, ONLY use a product approved for lighting charcoal. Do not
use gasoline, kerosene, alcohol or other flammable material for lighting charcoal. Follow all
manufacturer’s warnings and instructions regarding the use of their product. Start with 1.6kg (3.5lbs) of
charcoal. Place the charcoal in the center of each charcoal grate.
Step 3
Saturate charcoal with lighter fluid. With lid open, wait 2 to 3 minutes to allow lighter fluid to soak into
charcoal.
Store lighter fluid a safe distance from the grill.
Step 4
With grill lid open and charcoal grate completely placed inside the grill, stand back and carefully light
charcoal. Allow to burn until covered with a light ash (approximately 20 minutes).
WARNING
Charcoal lighter fluid must be allowed to completely burn off prior to closing grill lid (approximately 20
minutes). Failure to do this could trap fumes from charcoal lighter fluid in grill and may result in a
flash-fire or explosion when lid is opened.
Step 5
With coals burning strong, close the lid. Allow the temperature to reach 107°C (225°F) on the
temperature gauge. Maintain this temperature for 2 hours.
Step 6
Increase the temperature to 205°C (400°F) on the temperature gauge. This can be achieved by adding
more charcoal and/or wood (see “Adding Charcoal/Wood During Cooking”section of this manual).
Maintain this temperature for 1 hour then allow unit to cool completely.
NOTE: It is important that the exterior of the grill is not scraped or rubbed during the curing
process.
IMPORTANT: to protect your grill from excessive rust, the unit must be cured periodically and
covered at all times when not in use.
OPERATING INSTRUCTIONS
Step 1
Lightly coat all interior surfaces of the grill with vegetable oil or vegetable oil spray. Do not coat charcoal
grate or racks.
Step 2
Follow the instructions below carefully to build a fire. You may use charcoal and/or wood as fuel in the
grill (see “Adding Charcoal/Wood During Cooking”section of this manual).
If using a Charcoal Chimney Starter, follow all manufacturer’s warnings and instructions regarding the
use of their product. Start with 1.6 kg (3.5 lbs) of charcoal. When charcoal is burning strong, carefully
place hot coals in center of each charcoal grate.
Instruction for reference only:
1. Begin with three full sheets of newspaper.
2. Take 2 sheets of newspaper and roll each into a tube shape and then give them a little twist to form
each of them into a straight rope like shape. Be careful to not twist too tight.
3. Turn the charcoal chimney starter over and place both pieces of rolled and twisted newspaper
along the inside bottom of the charcoal chimney starter to form a complete circle. Leave a hole in
the middle of the charcoal chimney starter with no paper in it.