KitchenAid KEBI141D User manual

TECHNICAL EDUCATION
JOB AID 4317323
KAC-28
ELECTRIC BUILT-IN
SINGLE OVEN
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WHIRLPOOL CORPORATION assumes no responsibility for any repairs made
on our products by anyone other than Authorized ervice Technicians.
FORWARD
This Job Aid, “KitchenAid Electric Built-In ingle Oven,” (Part No. 4317323), provides the
technician with information on the installation, operation, and service of the Electric Built-In ingle
Oven. It is to be used as a training Job Aid and ervice Manual. For specific information on the
model being serviced, refer to the “Use and Care Guide,” or “Tech heet” provided with the oven.
The Wiring Diagrams and trip Circuits used in this Job Aid are typical and should be used for
training purposes only. Always use the Wiring Diagram supplied with the product when servicing
the unit.
GOALS AND OBJECTIVES
The goal of this Job Aid is to provide detailed information that will enable the service technician to
properly diagnose malfunctions and repair the KitchenAid Electric Built-In ingle Oven.
The objectives of this Job Aid are to:
• Understand and follow proper safety precautions.
• uccessfully troubleshoot and diagnose malfunctions.
• uccessfully perform necessary repairs.
• uccessfully return the oven to its proper operational status.
Copyright © 2001, Whirlpool Corporation, Benton Harbor, MI 49022
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TABLE OF CONTENTS
Page
GENERAL............................................................................................................................... 1-1
Important afety Information ............................................................................................. 1-1
KitchenAid Model & erial Number Designations.............................................................. 1-2
Model & erial Number Label And Tech heet Locations................................................. 1-3
pecifications..................................................................................................................... 1-4
KitchenAid ingle Thermal Convection Oven Warranty .................................................... 1-7
KitchenAid Electric Built-In Oven Warranty ....................................................................... 1-8
INSTALLATION INFORMATION ........................................................................................... 2-1
Electrical upply Requirements ......................................................................................... 2-1
Removing & Reinstalling The Oven Door .......................................................................... 2-3
Oven/Cooktop Combination-Approved Installation ............................................................ 2-4
THEORY OF OPERATION ..................................................................................................... 2-1
Air Flow .............................................................................................................................. 3-1
The Oven hutdown Thermal Fuse ................................................................................... 3-2
The Oven Door Latch Assembly ........................................................................................ 3-3
How The elf-Clean Cycle Works ..................................................................................... 3-4
COMPONENT ACCESS ......................................................................................................... 4-1
Component Locations ........................................................................................................ 4-1
Removing The Oven Control/Display Boards And The Touch Panel Assembly................ 4-2
Removing The Power upply Wiring Terminal Block And The Blower Motor ................... 4-4
Removing The Oven Light Transformer & The Control Power Transformer ..................... 4-6
Removing The Oven Door Latch Assembly....................................................................... 4-7
Removing An Oven Halogen Light And The Oven Temperature ensor .......................... 4-8
Removing The Broil Element ........................................................................................... 4-10
Removing The Meat Probe Jack ..................................................................................... 4-11
Removing The Hidden Bake Element.............................................................................. 4-12
Removing The Convection Bake Element And The Fan Motor Assembly ...................... 4-14
Removing The Oven hutdown Thermal Fuse................................................................ 4-16
Removing The Oven Door Glass, Hinges, & Handle ....................................................... 4-17
Removing The Oven Door Gasket................................................................................... 4-19
COMPONENT TESTING ........................................................................................................ 5-1
Blower Motor...................................................................................................................... 5-1
Oven Temperature ensor ................................................................................................ 5-1
Convection Bake Element ................................................................................................. 5-2
Convection Fan Motor ....................................................................................................... 5-2
Broil Element ..................................................................................................................... 5-3
Bake Element .................................................................................................................... 5-3
Oven Door Latch Assembly ............................................................................................... 5-4
Oven hutdown Thermal Fuse .......................................................................................... 5-4
Oven Light & Control Power Transformers ........................................................................ 5-5
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DIAGNOSIS & TROUBLESHOOTING ................................................................................... 6-1
Diagnostics ........................................................................................................................ 6-1
Fahrenheit To Celsius Conversion .................................................................................... 6-1
Programming The Cavity ize ........................................................................................... 6-1
Electrostatic Discharge ensitive Electronics .................................................................... 6-1
Failure/Error Display Codes............................................................................................... 6-2
Control Panel Test Locations............................................................................................. 6-3
Relay Logic Chart .............................................................................................................. 6-3
WIRING DIAGRAMS & STRIP CIRCUITS ............................................................................. 7-1
Model Number/Tech heet Use ........................................................................................ 7-1
chematic Diagram ........................................................................................................... 7-2
trip Circuits ...................................................................................................................... 7-3
Page
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1-1
ELECTRICAL SHOCK HAZARD
Disconnect power before servicing.
Replace all panels before operating.
Failure to do so could result in death or
electrical shock.
Important safety messages have been pro-
vided in this Job Aid. Always read and obey all
safety messages.
GENERAL
IMPORTANT SAFETY INFORMATION
Your safety a d the safety of others is very importa t.
his is the safety alert symbol.
his symbol alerts you to haz-
ards that can kill or hurt you
and others.
All safety messages will be preceded by the
safety alert symbol and the word “WARNING.”
All safety messages will identify the hazard, tell
you how to reduce the chance of injury, and tell
you what can happen if the instructions are not
followed.
WARNING
ELECTROSTATIC DISCHARGE
(ESD) SENSITIVE ELECTRONICS
ESD problems are present everywhere. ESD
may damage or weaken the electronic control
assembly. he new control assembly may ap-
pear to work well after repair is finished, but
failure may occur at a later date due to ESD
stress.
• Use an antistatic wrist strap. Connect the
wrist strap to a green ground connection
point or unpainted metal in the appliance;
or touch your finger repeatedly to a green
ground connection point or unpainted metal
in the appliance.
• Before removing the part from its pack-
age, touch the antistatic bag to a green
ground connection point or unpainted metal
in the appliance.
• Avoid touching electronic parts or terminal
contacts. Handle the electronic control
assembly by the edges only.
• When repackaging the failed electronic
control assembly in an antistatic bag, ob-
serve the above instructions.
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KITCHENAID MODEL & SERIAL NUMBER DESIGNATIONS
MODEL NUMBER
SERIAL NUMBER
MODEL NUMBER K EB S 10 7 D S S 8
INTERNATIONAL SALES IND.
OR MARKETING CHANNEL
IF PRESENT
PRODUCT GROUP
K = KITCHENAID BRAND
PRODUCT IDENTIFICATION
EB = ELECTRIC BUILT-IN OVEN
EH = ELECTRIC BUILT-IN HI SPEED COMBO
EM = ELECTRIC BUILT-IN MICRO COMBO
EW = ELECTRIC WARMING OVEN
GB = GAS BUILT-IN OVEN
GM = GAS BUILT-IN MICRO COMBO OVEN
MERCHANDISING SCHEME
C = FLUSH LOOK
D = DRAWER
I = IMPERIAL
N = INTERNATIONAL COLLECTION EUROPEAN
S = SUPERBA
CAPACITY / SIZE / SERIES / CONFIGURATION
1ST POSITION 2ND POSITION
1 = SINGLE OVEN 4 = 24˝ WIDE
2 = DOUBLE OVEN 6 = 36˝ WIDE
3 = COMBO OVEN 7 = 27˝ WIDE
4 = OVEN W/DRAWER 0 = 30˝ WIDE
5 = MINI OVEN
6 = COMBO W/MINI OVEN
FEATURES
0 = STANDARD FEATURES
1 = STANDARD FEATURES / ELECTRIC CLOCK
5 = DELUXE FEATURES
6 = DELUXE FEATURES / ELECTRIC CLOCK
7 = DELUXE FEATURES / THERMAL CONVECTION
8 = DOUBLE THERMAL CONVECTION
9 = MULTIMODE
YEAR OF INTRODUCTION
D = 1995, G = 1998, H = 1999, J = 2000
COLOR CODE
AL = ALMOND, BL = BLACK, BT = BISCUIT,
WH = WHITE, SS = BRUSHED STAINLESS STEEL
ENGINEERING CHANGE (0, 1, 2, ETC.)
SERIAL NUMBER X K 0 3 01006
MANUFACTURING SITE
X = OXFORD
YEAR OF PRODUCTION
K = 2000, L = 2001, M = 2002
WEEK OF PRODUCTION
3RD WEEK
PRODUCT SEQUENCE NUMBER
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1-3
MODEL & SERIAL NUMBER LABEL
AND TECH SHEET LOCATIONS
he Model/Serial Number label and ech Sheet locations are shown below.
Tech Sheet Locatio
(Below Top Fro t Cover)
Model & Serial Number Locatio
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1-4
SPECIFICATIONS
Model Number KEBI141D KEBS147D KEBS177D
Colors Available BL, WH BL, WH S S
Model Description Single Built-In Oven Single Built-In Oven Single Built-In Oven
Size-Configuration 24" 24" 27"
Dimensions/Specifications
Overall Height (in) 28 7/8" 28 7/8" 28 7/8"
Overall Width (in) 23 3/4" 23 3/4" 26 3/4"
Overall Depth Inc Hrdwr/Hndl (in) 25 1/8" 25 1/8" 25 1/8"
Depth W/O Handle (in) 23 7/8" 23 7/8" 23 7/8"
Cutout Dimensions
Cutout Height (in) (Measure Or Min/Max) 27 3/4" 27 3/4" 27 3/4"
Cutout Width (in) (Measure Or Min/Max) 22 1/2" 22 1/2" 25 1/2"
Cutout Depth (in) (Measure Or Min/Max) 23 1/4" 23 1/4" 23 1/4"
Other Dimensions
Conduit Size (in) (Length/Diameter) 48"; 1/2" 48"; 1/2" 48"; 1/2"
Net Weight (lbs) 115 121 126
Shipping Weight (lbs) 123 129 134
Total Connected Load in kW
240 Volts 4.9 kw 4.9 kw 4.9 kw
208 Volts 3.7 kw 3.7 kw 3.7 kw
240/120V AC
Circuit Amps 30 AMP 30 AMP 30 AMP
Exterior
Oven Front Frame Porcelain Porcelain Porcelain
Oven Control Type Electronic Electronic Electronic
Bake Standard Standard Standard
Maxi Broil Yes Yes Yes
Econo Broil Yes Yes Yes
Convection 3rd Element
Child Lock Out Yes Yes Yes
Interior
Main Oven
Cooking System True Convection True Convection
Cleaning System Self Cleaning Self Cleaning Self Cleaning
Auto Self Clean Latch Yes Yes Yes
Main Oven Liner Finish Porcelain Porcelain Porcelain
Main Oven Volume (cu ft) 3.27 3.09 3.58
Main Oven Height (in) 16" 16" 16"
Main Oven Width (in) 19" 19" 22"
Main Oven Depth (in) 18 1/2" 18 1/2" 18 1/2"
Main Electric Oven
Main Hidden Bake Element Yes Yes Yes
Main Electric Element Output
Main Oven Bake (w@240/208v) 2000W/1500W 2000W/1500W 2000W/1500W
Main Oven Broil Inner Element (w@240/208v) 1667W/1250W 1667W/1250W 1667W/1250W
Main Oven Broil Outer Element (w@240/208) 1000W/750W 1000W/750W 1000W/750W
Main Oven Convection )w@240/208v) 1600W/1200W 1600W/1200W
Miscellaneous
Cookbook Part/Comment 4449066 4449066
Installation Instructions Part/Comment 4448970 4448970 4450411
Service Manual Part/Comment 4317323 4317323 4317323
Tech Sheet Part/Comment 4451876 4451876 4451876
Use & Care Guide Oven Part/Comment 4448999 4449000 4450571
Other
Agency Approvals UL, CSA UL, CSA UL, CSA
Installation Hardware Yes Yes Yes
Residential Use Only Yes Yes Yes
Under Counter Capability Yes Yes Yes
Warranty
Full (Months) 12 12 12
Extended
Electronic Controls (Months) 60 60 60
Electrical Elements (Months) 60 60 60
Porcelain Liner/Door (Months) 120 120 120
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Model Number KEBS107D KEBC177H
Colors Available S S BT, BL, WH
Model Description Single Built-In Oven Single Built-In Oven
Size-Configuration 30" 27"
Dimensions/Specifications
Overall Height (in) 28 7/8" 28 7/8"
Overall Width (in) 29 3/4" 26 3/4"
Overall Depth Inc Hrdwr/Hndl (in) 25 1/8" 25 1/8"
Depth W/O Handle (in) 23 7/8" 23 7/8"
Cutout Dimensions
Cutout Height (in) (Measure Or Min/Max) 27 3/4" 27 3/4"
Cutout Width (in) (Measure Or Min/Max) 28 1/2" 25 1/2"
Cutout Depth (in) (Measure Or Min/Max) 23 1/4" 23 1/4"
Other Dimensions
Conduit Size (in) (Length/Diameter) 48"; 1/2" 48"; 1/2"
Net Weight (lbs) 126 126
Shipping Weight (lbs) 139 134
Total Connected Load in kW
240 Volts 4.9 kw 4.9 kw
208 Volts 3.7 kw 3.7 kw
240/120V AC
Circuit Amps 30 AMP 30 AMP
Exterior
Oven Front Frame Porcelain Porcelain
Oven Control Type Electronic Electronic
Bake Standard Standard
Maxi Broil Yes Yes
Econo Broil Yes Yes
Convection 3rd Element 3rd Element
Child Lock Out Yes Yes
Interior
Main Oven
Cooking System True Convection True Convection
Cleaning System Self Cleaning Self Cleaning
Auto Self Clean Latch Yes Yes
Main Oven Liner Finish Porcelain Porcelain
Main Oven Volume (cu ft) 4.24 3.58
Main Oven Height (in) 16" 16"
Main Oven Width (in) 25" 22"
Main Oven Depth (in) 18 1/2" 18 1/2"
Main Electric Oven
Main Hidden Bake Element Yes Yes
Main Electric Element Output
Main Oven Bake (w@240/208v) 2000W/1500W 2000W/1500W
Main Oven Broil Inner Element (w@240/208v) 1667W/1250W 1667W/1250W
Main Oven Broil Outer Element (w@240/208) 1000W/750W 1000W/750W
Main Oven Convection )w@240/208v) 1600W/1200W 1600W/1200W
Miscellaneous
Cookbook Part/Comment 4449066 4449066
Installation Instructions Part/Comment 4450411 4448970
Service Manual Part/Comment 4317323 4317323
Tech Sheet Part/Comment 4451876 4451876
Use & Care Guide Oven Part/Comment 4450571 4449000
Other
Agency Approvals UL, CSA UL, CSA
Installation Hardware Yes Yes
Residential Use Only Yes Yes
Under Counter Capability Yes Yes
Warranty
Full (Months) 12 12
Extended
Electronic Controls (Months) 60 60
Electrical Elements (Months) 60 60
Porcelain Liner/Door (Months) 120 120
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Model Number KEBC107H KEBC107H
Colors Available BT, WH BL
Model Description Single Built-In Oven Single Built-In Oven
Size-Configuration 30" 30"
Dimensions/Specifications
Overall Height (in) 28 7/8" 28 7/8"
Overall Width (in) 29 3/4" 29 3/4"
Overall Depth Inc Hrdwr/Hndl (in) 25 1/8" 25 1/8"
Depth W/O Handle (in) 23 7/8" 23 7/8"
Cutout Dimensions
Cutout Height (in) (Measure Or Min/Max) 27 3/4" 27 3/4"
Cutout Width (in) (Measure Or Min/Max) 28 1/2" 28 1/2"
Cutout Depth (in) (Measure Or Min/Max) 23 1/4" 23 1/4"
Other Dimensions
Conduit Size (in) (Length/Diameter) 48"; 1/2" 48"; 1/2"
Net Weight (lbs) 131 131
Shipping Weight (lbs) 139 139
Total Connected Load in kW
240 Volts 4.9 kw 4.9 kw
208 Volts 3.7 kw 3.7 kw
240/120V AC
Circuit Amps 30 AMP 30 AMP
Exterior
Oven Front Frame Porcelain Porcelain
Oven Control Type Electronic Electronic
Bake Standard Standard
Maxi Broil Yes Yes
Econo Broil Yes Yes
Convection 3rd Element 3rd Element
Child Lock Out Yes Yes
Interior
Main Oven
Cooking System True Convection True Convection
Cleaning System Self Cleaning Self Cleaning
Auto Self Clean Latch Yes Yes
Main Oven Liner Finish Porcelain Porcelain
Main Oven Volume (cu ft) 4.07 4.07
Main Oven Height (in) 16" 16"
Main Oven Width (in) 25" 25"
Main Oven Depth (in) 18 1/2" 18 1/2"
Main Electric Oven
Main Hidden Bake Element Yes Yes
Main Electric Element Output
Main Oven Bake (w@240/208v) 2000W/1500W 2000W/1500W
Main Oven Broil Inner Element (w@240/208v) 1667W/1250W 1667W/1250W
Main Oven Broil Outer Element (w@240/208) 1000W/750W 1000W/750W
Main Oven Convection )w@240/208v) 1600W/1200W 1600W/1200W
Miscellaneous
Cookbook Part/Comment 4449066 4449066
Installation Instructions Part/Comment 4448970 4448970
Service Manual Part/Comment 4317323 4317323
Tech Sheet Part/Comment 4451876 4451876
Use & Care Guide Oven Part/Comment 4449000 4449000
Other
Agency Approvals UL, CSA UL, CSA
Installation Hardware Yes Yes
Residential Use Only Yes Yes
Under Counter Capability Yes Yes
Warranty
Full (Months) 12 12
Extended
Electronic Controls (Months) 60 60
Electrical Elements (Months) 60 60
Porcelain Liner/Door (Months) 120 120
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