KITCO FIT-FC-KIT-1-NW User manual

KITCO Fiber Optics
5269 Cleveland Street
Virginia Beach, VA 23462
Manufacturing Part Number: FIT-FC-KIT-1-NW
Printed in USA
Manual Issue Date 15 January 2020
© Copyright 2020 KITCO Fiber Optics
TECHNICAL MANUAL
PART 1 - USE AND INSTALLATION
FIBERCHEK AUTOFOCUS MICROSCOPE

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This Operators Manual contains information proprietary to KITCO Fiber Optics. The information
in this manual is not to be used or duplicated in any manner, digital or hard copy, without written
approval from KITCO Fiber Optics.
KITCO Fiber Optics and the KITCO Fiber Optics logo are registered trademarks of KITCO Fiber
Optics.
All other product names mentioned in this manual are trademarks or copyrighted by their
respective manufacturers.
KITCO Fiber Optics © Copyright 2020 KITCO Fiber Optics
5269 Cleveland Street All Rights Reserved
Virginia Beach, VA 23462
Manual Part number: NRL-P-001 Rev. 0 January 2020
REPRODUCTION AND DISTRIBUTION OF THIS TECHNICAL MANUAL IS AUTHORIZED FOR
US GOVERNMENT PURPOSES ONLY.

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Contents
General v
Operation v
Warranty v
Shipping Inspection vi
Checking Shipment and Order List vi
If There is a Problem vi
Contacting KITCO Fiber Optics vi
Original Packaging vi
Other Packaging vi
Safety vii
Performance Characteristics viii
Environmental Characteristics viii
Miscellaneous Characteristics viii
Kit Key ix
Kit Key Probe Inventory List x
1. Introduction to Fiber Inspection 1
1.1 Introduction 1
1.2 Key Terms and Concepts 1
Fiber Connection 2
2. Connector Cleaning 5
2.1 Connector Cleaning Tools 5
2.2 Clean LC, SC, FC, ST Connectors 6
2.3 Clean Connectors in Alignment Sleeves 6
2.4 Clean MTP Connectors 7
3. Components 9
3.1 FiberChek Probe 9
3.2 Tips 9
3.3 Software 9
4. Functional Description 11
4.1 FiberChek Probe 11
4.2 FiberChek Software 11
4.3 Controls and Displays 11
4.4 Menu Navigation 12
5. Operation 13
5.1 Probe Preparation 13
5.2 Pass/Fail Analysis 14
5.3 Groups 15
5.4 PC or Mobile Connection 16
6. FiberChekPRO Software 17
6.1 Minimum System Requirements 17
6.2 Software and Driver Installation 17
6.3 FiberChekPRO Controls and Menus 21

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Device Setup 36
7. Using FiberChekPRO 45
7.1 Using FiberChekPRO for Connector Testing 45
7.2 Using FiberChekPRO for Consolidated Reporting 49
7.3 Sequential Tests 49
7.4 Job Map 50
7.5 Using FiberChekPRO to Import Stored Data from a Device
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General
This Operator Manual covers operation and maintenance procedures for the Fiber Optic
Inspection Probe and probe software part number FIT-FC-KIT-1-NW.
Operation
The FIT-FC-KIT-1-NW Optical Fiber Connector Probe Kit contains all of the tools required for
inspection of optical ber connectors.
Warranty
Hardware Warranty
The FIT-FC-KIT-1-NW Optical Fiber Connector Probe kit is warranted against defects in material
and workmanship for a period of one year from the date of shipment. During the warranty period,
KITCO Fiber Optics will, at its option, either repair or replace any of the tooling which proved to be
a manufacturing defect. This does not include the replacement of any tools which become worn
due to normal use.
For warranty service or repair, the tool or equipment must be returned to KITCO Fiber Optics. The
end user/buyer shall prepay shipping charges to KITCO Fiber Optics. KITCO Fiber Optics shall
pay shipping charges to return the tool or equipment to the end user/buyer. However, the end
user/buyer shall pay all shipping charges, duties, and taxes for any tools or equipment returned to
KITCO Fiber Optics from another country.
Limitation of Warranty
The foregoing warranty shall not apply to defects resulting from improper or inadequate
maintenance by the end user/buyer. End user/buyer supplied interfacing, unauthorized
modication or misuse, operation outside of environmental specications for the FIT-FC-KIT-1-NW
Optical Fiber Connector Probe Kit, or improper site preparation or maintenance.
NO OTHER WARRANTY IS EXPRESSED OR IMPLIED. KITCO FIBER OPTICS SPECIFICALLY
DISCLAIMS IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE.
Exclusive Remedies
THE REMEDIES PROVIDED HEREIN ARE THE ENDUSER/BUYERS SOLE AND EXCLUSIVE
REMEDIES. KITCO FIBER OPITCS SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT,
SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, WEHTER BASED ON CONTRACT,
TORT, OR ANY OTHER LEGAL THEORY.
Documentation Warranty
The material contained in this manual is provided, as is, and is subject to being changed, without
notice, in future editions. Further, to the maximum extent permitted by application law, KITCO
Fiber Optics disclaims all warranties, either expressed or implied, with regard to this document
and any information contained herein, including but not limited to the implied warranties of
merchantability and tness for a particular purpose. KITCO Fiber Optics shall not be liable
for errors or incidental or consequential damages in connection with the furnishing use, or
performance of this document or of any information contained herein. Should KITCO Fiber Optics
and the user have a separate written agreement with warranty terms covering the material in
this document that conict with these terms, the warranty terms in the separate agreement shall
control.

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Shipping Inspection
Checking Shipment and Order List
After receiving the shipment, rst check Inspect the shipping container for damage. Signs of
damage may include a dented or torn shipping container or cushioning material that might indicate
signs of unusual stress or compacting. Remove the Fiber Optic Inspection Probe case from the
shipping container and verify the contents of the kit using the Kit Key that is located in the Lid
Pouch inside the Fiber Optic Inspection Probe kit.
If There is a Problem
If the shipping materials are damaged or the contents of the kit are incomplete:
1. Contact KITCO Fiber Optics to arrange for repair or replacement as necessary.
2. Keep the shipping materials for the carriers inspection. If possible take a digital picture of the
damaged container or item.
3. If you must return the Fiber Optic Inspection Probe kit to KITCO Fiber Optics, use the original
(or comparable) shipping materials.
Contacting KITCO Fiber Optics
To obtain servicing information or to order replacement parts, contact the nearest KITCO Fiber
Optics representative for instructions. In any correspondence or telephone conversations, refer
to the Fiber Optic Inspection Probe kit by its model number FIT-FC-KIT-1-NW and the full serial
number located on the label plate on the outside of the case. With this information, the KITCO
Fiber Optics representative can quickly determine whether your unit is still within its warranty
period. If you can not locate a KITCO Fiber Optics representative, contact the facility shown below
for assistance.
KITCO Fiber Optics
5269 Cleveland Street
Virginia Beach, VA 23462
Phone: [phone] or [phone]
Original Packaging
Before shipping the Fiber Optic Inspection Probe kit, pack the kit in the original factory packaging
materials if they are available. If the original materials were not retained, see the instructions given
below for proper packaging.
Other Packaging
CAUTION
The Fiber Optic Inspection Probe kit can be damaged as the result of using packaging materials
other than those specied below. Never use styrene pellets in any shape as packaging materials.

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They do not adequately cushion or protect the kit or prevent it from shifting in the carton.
You can repackage the Fiber Optic Inspection Probe kit with commercially available materials as
follows:
1. Wrap the Fiber Optic Inspection Probe kit in antistatic plastic to reduce the possibility of damage
caused by Electro Static Discharge (ESD).
2. Use a double walled, corrugated cardboard carton with a 159kg (350lb) bursting strength. The
carton must be both large enough and strong enough to accommodate the Fiber Optic Inspection
Probe kit. Allow 3 to 4 inches on all sides of the Fiber Optic Inspection Probe kit for packing
material.
3. Surround the Fiber Optic Inspection Probe kit case with 3 to 4 inches of packing material to
prevent the kit from moving in the carton. If packing foam is not available, the best alternative is
S.D.-240 Air Cap™ from Sealed Air Corporation, Hayward, California 94545. Air Cap looks like
a plastic sheet lled with 1-1/4 inch air bubbles. Use the pink colored Air Cap to reduce static
electricity. Wrapping the outside case of the Fiber Optic Inspection Probe kit several times in this
material should both protect the case and prevent it from moving in the carton.
4. Seal the shipping container securely with strong nylon packaging tape.
5. Mark the shipping container “FRAGILE HANDLE WITH CARE” to assure careful handling.
6. Retain copies of shipping paperwork and record the shipping tracking number.
Safety
• Prior to using any chemicals, aerosols or compounds, read the associated Safety Data Sheets
(SDS) for information regarding safe handling, storage and disposal of that product.
• Disconnected optical connectors may emit optical radiation. Avoid direct eye exposure to the
beam.
• Alcohol can cause irritation upon eye contact. Avoid contact with skin. Chemicals can also
cause irritation to nose and throat upon inhalation. Excessive skin contact may cause
dermatitis. Wash your hands thoroughly after handling alcohol or epoxy. In case of contact,
(refer to SDS) ush eyes and skin with large amounts of water for at least 15 minutes. Remove
contaminated clothing. In case of inhalation exposure, move to fresh air and obtain medical
attention.
• Keep alcohol away from heat, ame or other sources of ignition. Do not store above 160° F
(128° C) or below -40°.
• Canned air and other aerosol containers are under pressure; do not puncture, incinerate or
crush containers.

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Performance Characteristics
Power Source: Internal LiON Battery, USB power
Run Time: 6 hrs
Charge Time: 2 hrs (2A max power source
8 hrs (500 mA max power source)
Field of View: Low Magnication - H 740 µm x V 550µm
High Magnication - H 370 µm x V 275 µm
Live Image: 640 x 480
Camera Sensor: 2560 x 1920, 1/2.5” CMOS, 5 MP
Particle Size Detection: <1 µm
Environmental Characteristics
Storage
Temperature: -10º to +70º C (14º to 158º F)
Humidity: 0-95% non-condensing
Operation
Temperature: 0º to +50º C (32º to 122º F)
Humidity: 10-95% non-condensing
Miscellaneous Characteristics
Case Size and Weight
1. Case Dimensions: 19 7/8” x 15” x 8”
2. Loaded Weight: 12 Pounds
Power/Utility
Charger: 120VAC, 2A, 50/60hz

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Kit Key
Description Part # Qty CAGE
1 FiberChek Probe 1 1QLU8
2 Charger 1 1QLU8
3 Clean Sticks 250 Cleaning Sticks 1 0ATV9
4 Cassette Clean Clicker 1 0ATV9
5 Clean Clicker 2 0ATV9
6Probe Tips See Kit Key Probe
Inventory List
16 1QLU8
1
2
3
4
5
6

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Part # Usage Qty CAGE Code
1 FBPT-ST ST Connectors 1 1QLU8
2 FBPT-SC SC Connectors 1 1QLU8
3 FBPT-FC FC Connectors 1 1QLU8
4 FBPT-LC LC Connectors 1 1QLU8
5 FBPT-TFOCA1 TFOCATM Connectors 1 1QLU8
6 FBPT-TFOCA2 TFOCA2TM Connectors 1 1QLU8
7 FBPT-MT-DC Multi-Terminus Card Edge Connectors 1 1QLU8
8 FBPT-MTP-L MTP/MPO Connectors 1 1QLU8
9 FBPT- MIL1-G002 4-Channel M28876 Plug w/Socket Insert 1 1QLU8
10 FBPT-MIL1-G003 4-Channel M28876 Plug w/Pin Insert 1 1QLU8
11 FBPT-BAP3 Narrow Barrel for Probe 1 1QLU8
12 FBPT-U12M Universal 1.25mm Connectors 1 1QLU8
13 FBPT-MIL-1P M29504/14 Termini 1 1QLU8
14 FBPT-MIL-1S M29504/15 Termini 1 1QLU8
15 FBPT-MIL-2P M29504/04 Termini 1 1QLU8
16 FBPT-MIL-2S M29504/05 Termini 1 1QLU8
Kit Key Probe Inventory List

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1. Introduction to Fiber Inspection
1.1 Introduction
Inspection of ber optic interconnects is essential for the optimal performance and longevity of
ber optic connectivity. Throughout their lives, ber connectors must be inspected, analyzed
and cleaned to maintain an acceptable level of functionality. By developing and introducing
the equipment and software to inspect, analyze and clean ber connectors, KITCO is able
to provide a comprehensive solution for the performance and preservation of ber optic
interconnects.
1.2 Key Terms and Concepts
Fiber connectors enable ber-to-ber mating by aligning the two optical bers. Fiber
connectors come in various types and have different characteristics for use in different
applications. The main components of a ber connector are detailed below:
1.2.1 Fiber Connector
a. Body - Houses the ferrule that secures the ber in place; utilizes a latch and key
mechanism that aligns the ber and prevents the rotation of ferrules of two mated
connectors
b. Ferrule - Thin cylinder where the ber is mounted and acts as the ber alignment
mechanism; the end of the ber is located at the end of the ferrule.
c. Fiber
• CLADDING - Glass layer surrounding the core, which prevents the signal in the
core from escaping
• CORE - The critical center layer of the ber; the conduit that light passes
through

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Fiber Connection
1.2.2 Simplex Fiber Connector - A simplex ber connector contains a single ber located
in the center of the ferrule. Common types include SC, LC, FC and ST.
1.2.3 Ribbon Fiber Connector - A ribbon ber connector contains multiple linear bers
(4, 8, 12, 24, 48 or 72) in a single connector to provide high-density connectivity. The most

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common conguration is MPO (also called the MTP®).
End Face Views of Simplex and Ribbon Fiber Connectors
SIMPLEX FIBER RIBBON FIBER
1.2.4 Jewel Fiber Connector - A jewel ber connector is a simplex ber with a polyimide
coating/layer around the cladding and is designed for exceptional environments such as
military, oil and gas, avionic and/or hightemperature settings.
1.2.5 Defects - If dirt particles get on the core surface the light becomes blocked, creating
unacceptable insertion loss and back-reection. Furthermore, those particles can permanently
damage the glass interface, digging into the glass and leaving pits that create further back-
reection if mated. Also, large particles of dirt on the cladding layer and/or the ferrule can
introduce a barrier that prevents physical contact and creates an air gap between the bers. To
further complicate matters, loose particles have a tendency to migrate.

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1.2.6 Scratches - Scratches are typically created during polishing, cleaning or mishandling
ber connectors. Scratches that touch the core are problematic because they create back
reection.
CLEAN FIBER DIRT CONTAMINATION
PIT/CHIP CONTAMINATION SCRATCH
Cassette CleanClicker

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2. Connector Cleaning
2.1 Connector Cleaning Tools
The FiberChek Probe kit contains four tools for cleaning ber connectors before inspection. Use
the chart below to determine which tool to use for the connector being inspected.
Connector Cleaning Tool
LC 1.25 CleanClicker
SC, FC, ST 2.5 CleanClicker
MTP Cassette CleanClicker
SC, FC, ST Connectors in alignment
sleeves
Clean Sticks 250
1.25 CleanClicker (Top)
2.5 CleanClicker (Bottom)
Cassette CleanClicker
Clean Sticks 250

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2.2 Clean LC, SC, FC, ST Connectors
Use the following steps to clean exposed LC, SC, FC and ST connectors.
Step 1 - Select the correct tool for the connector to be cleaned.
Step 2 - Open the end cap on the tool.
Step 3 - Insert the connector into the opening of the end cap.
Step 4 - While holding the connector against the end cap, push the handle of the tool completely
in, then release the handle.
2.3 Clean Connectors in Alignment Sleeves
Use the following steps to clean connectors in alignment sleeves
Step 1 - Select a Clean Stick 250 connector
cleaning stick.
Step 2 - Insert the cleaning stick into the
alignment sleeve until it makes contact with
the connector.
Step 3 - Gently rotate the cleaning stick
on the connector clockwise 10 revolutions
applying varying pressure.
Step 4 - Dispose of the cleaning stick after use.
LC Connector Cleaning SC Connector Cleaning
Cleaning Connector in Alignment Sleeve

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2.4 Clean MTP Connectors
Use the following steps to clean MTP connectors
Step 1 - Select the Cassette CleanClicker
Step 2 - Advance the takeup reel 3 clicks.
Step 3 - Wipe the connector end face once along the exposed cleaning ribbon in the direction of
the guide arrow.
MTP Connector Cleaning

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