General information
3
Contents
1General information ...............................................................................................................................5
1.1 Warranty claim................................................................................................................................... 5
1.2 Standards and Directives................................................................................................................... 5
1.3 Information to the instruction manual - target groups........................................................................ 6
1.4 Plasma cutting as procedure............................................................................................................. 7
2Safety instructions.................................................................................................................................9
2.1 Explanation of the safety symbols..................................................................................................... 9
2.2 Endangerment by high contact voltage ........................................................................................... 15
2.3 Working in environments with increased electric endangerment.................................................... 15
2.4 Endangerment by high voltage ignition ........................................................................................... 16
2.5 Endangerment by electromagnetic fields ........................................................................................ 17
2.6 Endangerment by heat and light radiation....................................................................................... 18
2.7 Endangerment by gases, smoke and types of dust ........................................................................ 19
2.8 Endangerment by oxyhydrogen....................................................................................................... 19
2.9 Endangerment by noise................................................................................................................... 21
2.10 Endangerment by spatter ................................................................................................................ 22
2.11 Handling of pressure reducer .......................................................................................................... 22
3Maintenance..........................................................................................................................................23
3.1 Maintenance general ....................................................................................................................... 23
3.1.1 Intervals of maintenance.............................................................................................................. 23
3.1.2 Cleaning....................................................................................................................................... 24
3.1.2.1 Cleaning of the power source.............................................................................................. 24
3.1.2.2 Cleaning of the gas supply .................................................................................................. 24
3.1.3 Electrical revision......................................................................................................................... 25
3.1.4 Plasma torch................................................................................................................................ 26
4Customer information on repair processing.....................................................................................27
5Disposal.................................................................................................................................................28
5.1 Disposal of the packing material...................................................................................................... 28
5.2 Disposal of the units after decommissioning................................................................................... 28
6Power source CutFire 100i ..................................................................................................................29
6.1 Technical Data................................................................................................................................. 30
6.2 Technical description....................................................................................................................... 31
6.3 Advantages and features of the plasma cutting machine................................................................ 32
6.4 Ranges of application ...................................................................................................................... 33
6.5 Plasma marking, Plasma notching, Plasma punching .................................................................... 34
6.6 Putting into operation....................................................................................................................... 35
6.6.1 Check and placement.................................................................................................................. 35
6.6.2 Installation.................................................................................................................................... 36
6.6.2.1 Mains connection................................................................................................................. 36
6.6.2.2 Connection of the plasma torch........................................................................................... 36
6.6.2.3 Workpiece connection / current return line / potential equalisation..................................... 36
6.6.2.4 Potential equalisation, Earthing........................................................................................... 36
6.7 Connection of the gas supply .......................................................................................................... 37
6.7.1.1 Connections at the rear panel of the power source............................................................. 38
