KOBE DPB500 User manual

OPER ATOR’S MANUAL
BENCH MOUNTED PILLAR DRILL
DECLARATION OF CONFORMITY
We hereby certify that the Kobe Model DPB500 Bench Mounted Pillar Drill
complies with all the relevant provisions of the following directives:
LOW VOLTAGE DIRECTIVE 2006/95/EC
MACHINERY DIRECTIVE EN 792, 2006/42/EC
RoHS DIRECTIVE 2002/95/EC
ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 2004/108/EC
STANDARDS APPLIED - EN 80825 - LASERS
Official Agent
KENNEDY TOOLS
Wigston Works, Leicester, England.
ISO 9001 REGISTERED COMPANY
Signed:
Date: 1st Jan. 2009 Name: Martin Cooke Position: Director, The Kennedy Group Ltd.
Kobe and the Rising Sun logo are trade marks of Kobe Power Tools.
© The Kennedy Group Ltd. 01/09
QUALITY GUARANTEE & WARRANTY
KOBE AIR TOOLS carry one years manufacturers warranty.
KOBE AIR TOOLS are designed & produced
to the highest standards & specifications
KOBE AIR TOOLS are fully guaranteed against
faulty materials & workmanship
Should they be found to be defective, they will either be repaired or replaced
free of charge (fair wear and tear and/or misuse excepted).
This does not affect your legal rights.
Please retain supplier invoice as proof of purchase.
AVAILABLE FROM YOUR DISTRIBUTOR
Please retain this information for future reference.
Suitable for workshop and light industrial use.
Smooth running 500W motor provides enough
power to drill holes up to 16mm.
12 speed for versatility and performance when
drilling different materials.
Laser beam target guide for quick positioning
of repeat work.
Tilting work table with rotating rise and fall rack
and pinion.
Operates from a standard 13amp plug.
Kobe Tools continually strives to improve its products, specifications may change without prior notice.
MODEL DPB500
ORDER CODE
KBE-271-2110K
WARNING: THE SAFETY INFORMATION
GIVEN INSIDE MUST BE READ AND
UNDERSTOOD BY ANY PERSON
USING, INSTALLING, REPAIRING
OR MAINTAINING THIS MACHINE.
ALWAYS WEAR
APPROPRIATE
PERSONAL
PROTECTIVE
EQUIPMENT.
KOBE TOOLS Official Agents:
JAPAN: MIKI TOOL TRADING CO. MIKI CITY, JAPAN.
EUROPE, MIDDLE EAST, AMERICA & AFRICA: KENNEDY TOOLS, WIGSTON, ENGLAND.
KBE-271-2110K_Instructions.qxd 09/06/2009 09:34 Page 1

2 15
KOBE
INDUSTRIAL
POWER TOOLS
TROUBLESHOOTING
POSSIBLE CAUSE
1. Faulty fuse.
2. The switch is faulty.
3. Faulty wiring.
4. Faulty motor.
1. ‘ V’ belt defective.
2. ‘ V’ belt too loose.
1. Loose drive belts.
2. The spindle may be
running dry.
3. Loose pulleys.
1. The drill may be blunt.
2. Incorrect speed.
3. Feeding too slow.
1. Bit deformed.
2. Bearings worn down in
the drill head.
3. Bit badly fitted.
4. Drill chuck defective.
1. Poorly fitting bit –
Check for straightness
or dirt on the bit or in
the chuck stopping it
from centring correctly
in the chuck.
2. Worn drive spindle
bearings.
1. Overloaded motor.
2. Insufficient mains
voltage.
1. Quill spring not
working.
SOLUTION
1. Replace the fuse with a new one of the
correct amp rating.
2. Have it tested by a qualified person and if
necessary replace with a new one.
3. This must be checked by a qualified person.
4. This must be checked by a qualified person.
1. Replace ‘ V’ belt.
2. Re-tension as on page 12.
1. Check the tension (see page 12). If the
tension is OK, check the belts for wear and
replace if neccessary.
2. Lubricate with grease.
3. Tighten set screw in pulleys.
1. This may have been caused by overheating
due to too much pressure being applied or
not enough coolant being used. Sharpen or
replace the bit with a new one
2. Change speed - see Chart on page 13.
3. Feed fast enough to allow the bit to cut.
1. Replace bit.
2. Have the bearings in the drill head replaced.
3. Refit the drill bit the chuck.
4. Replace the chuck.
1. Remove and clean chuck and bit or replace
bit if damaged.
2. With the machine switched off, check for
play in the drive spindle. If there is
movement, the bearings must be removed,
inspected and replaced if neccessary by a
qualified person.
1. Disconnect immediately and have it
checked by an authorized repairer.
1. Adjust as detailed on page 10.
FAULT
The drill will not start.
Drive spindle does not
turn.
Screeching noise when
drilling.
The bit burns or smokes.
Bit runs off-centre.
Excessive vibration when
drilling.
Motor overheating and
lack of power.
Drill spindle and chuck
does not return to starting
point.
Repairs must be performed in a dirt-free environment by a qualified person who is familiar
with this type of equipment. Make sure the machine is disconnected from the power supply
prior to carrying out any repair or maintenance work
KOBE INDUSTRIAL POWER TOOLS have been specifically designed to help you work
SAFELY and EFFICIENTLY. Your care and good judgement are the best protection against injury, but
always ensure that the appropriate safety equipment is worn. All possible hazards cannot be covered here,
but the most important ones have been highlighted.
KOBE
INDUSTRIAL
POWER TOOLS
SAFETY INSTRUCTIONS
You have purchased a quality professional product that is
designed for high performance and long service life.
If correct use, safety and maintenance procedures
are observed this machine will last for many years.
Always adhere to the processes and safety
warnings, which are stated in the instruction
manual.
MOVING & MANUAL HANDLING
This Pillar Drill weighs 39.5Kg and must be lifted
mechanically or by a minimum of 2 persons
GENERAL OPERATING HAZARDS
Always ensure the mains power supply
corresponds to the power rating on the
specification label on the machine.
Always plug the pillar drill into an appropriate
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
Check with a qualified electrician if you are in
doubt as to whether the outlet is properly
grounded.
Always disconnect from the electrical power
supply and ensure that the chuck has stopped
rotating before cleaning or carrying out user
maintenance.
Always ensure the maintenance of electrical
components is carried out by a suitably qualified
person.
Never allow routine to lead to mistakes.
Never operate if any parts are missing or
damaged.
Never allow untrained persons to operate the
pillar drill.
Never touch the metal plug pins when connecting
or removing the electrical plug.
WORKPLACE HAZARDS
Always keep the electric cable away from heat
and sharp edges.
Always keep children or pets away from the pillar
drill, electric cable or the work area.
Always use a RCD (Residual Current Device) to
provide protection against electric shock.
Always ensure all users are physically able and
competent to handle the size and weight of
items/components being drilled and have
received appropriate training to perform the task.
Never run the pillar drill in areas exposed to
water or in damp conditions.
Never direct jets of water or flammable liquids
over the pillar drill.
SYMBOLS USED ON THE PILLAR DRILL
Warning Read the operator’s
manual
Always wear the appropriate
personal protection
Laser beam
warning
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KOBE
INDUSTRIAL
POWER TOOLS
MAINTENANCE
The drill requires very little maintenance apart from keeping all unpainted surfaces coated in light oil.
Keep the machine clear of swarf which should be disposed of in a proper manner and not put into
domestic refuse bins.
Always inspect and check the set up and adjustments before using the machine.
14
KOBE
INDUSTRIAL
POWER TOOLS
SAFETY INSTRUCTION continued
3
KOBE
INDUSTRIAL
POWER TOOLS
SERVICE & REPAIR
A comprehensive repair and service
facility is available through your
local Kobe agent.
PERSONAL PROTECTION
Always wear approved eye protection during
operation. Use safety glasses or goggles which
conform to BSEN136 or CE equivalent that
provide protection from the front and side. The
operator of the Pillar Drill is responsible for
following accepted eye, face, respiratory, hearing
and body protection.
Always ensure that all long hair and loose clothing,
ties, scarves, jewellery, etc., are secured or
removed.
Always consult a doctor if numbness, tingling,
pain or whitening of the skin occurs. Repetitive
work motions, awkward positions and exposure
to vibration can cause “Repetitive Strain
Injuries”.
SPECIFIC OPERATING HAZARDS
The pillar drill must be mounted and firmly
anchored on a flat and level surface. When
selecting a suitable location for mounting this
machine consideration must be given to the
maximum length of the material to be drilled or
machined and the position of the operator.
Always ensure the electric cable is not damaged
before connecting the Pillar Drill to the electricity
supply.
Always use recommended attachments or parts
and make sure that they are kept sharp and fitted
correctly, that all the securing bolts are tight and
all guards are fitted and operating correctly and
that the chuck key and any other adjustment
tools have been removed.
Select the correct spindle speed for the size of
drill being used. See the Drilling speed chart
Fig.49 on Page 13.
.
When drilling use the correct cutting
lubricant/coolant for the material being drilled.
Use only sufficient to prevent the drill from
overheating and make sure that it is kept well
away from electrical components. Never use
water as a coolant.
When drilling long lengths ensure that there is
adequate support at both ends of the material.
Never use the machine without the safety guards
in position and operating correctly.
Ensure that the work piece is free from any nails
or other foreign objects that could damage the
drills and other cutting tools.
Always secure the workpiece in a suitable drill
vice. Never try and secure the workpiece with your
hands.
Warning: Be aware that swarf can be very sharp,
hot and can fly off the rotating drill. When handling
swarf always wear suitable gloves. Swarf should not
be disposed of with domestic waste, it should be
disposed of at a recycling centre.
Never leave the pillar drill connected to the
electric supply when unattended.
Always switch off using the on/off switch when
the Pillar Drill is not in use.
Never use the Pillar Drill without the guard
attached.
Never deface the rating plate on the drill.
Never make any alterations to the Pillar Drill and
only use it for the task for which it has been
designed.
KOBE
INDUSTRIAL
POWER TOOLS
THE ENVIRONMENT
Always dispose of unwanted tools, accessories and packaging materials in an environmentally
friendly manner.
For EU and EEA countries only.
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic Equipment
(WEEE) and its implementation in accordance with national law, electrical goods that have reached
the end of their life must be collected separately and returned to an environmentally compatible
recycling facility.
Do not dispose of electrical goods with domestic waste materials as inappropriate disposal may
cause potential hazards to the environment and human health.
For further information, please contact your local authority or the retailer from whom you purchased
the product.
This product does not contain any restricted substances in concentrations and applications which
are banned by the European RoHS Directive.
KBE-271-2110K_Instructions.qxd 09/06/2009 09:34 Page 3

PULLEYS SPEED (rpm) PULLEYS SPEED (rpm)
D + 1 425 A + 2 1275
D + 2 560 B + 3 1350
C + 1 645 C + 4 1600
C + 2 730 A + 3 1710
B + 1 790 B + 4 2060
D + 3 860 A + 4 2545
4 13
KOBE
INDUSTRIAL
POWER TOOLS
SPECIFICATIONS
MOTOR INPUT CAPACITY ....................500W
MOTOR OUTPUT CAPACITY .................450W
MOTOR SUPPLY VOLTAGE ..........230V/50Hz
LASER POWER ..........................DC3V <1mW
LASER WAVELENGTH.........................650nm
SPINDLE TRAVEL ................................65mm
SPINDLE TAPER .....................................MT2
DRILLING SPEEDS (12) ..........425– 2545rpm
TABLE SIZE ......................200mm x 200mm.
c/w SIDE PLATES ...................200mm x 340
BASE SIZE ........................380mm x 250mm
COLUMN DIAMETER ........................∅60mm
SOUND POWER ..............................77.9 dBA
SOUND PRESSURE .........................64.9 dBA
NET DIMENSIONS 890(H) x 250(W) x 525(D)mm
NET WEIGHT ......................................39.5kg
MAX. DISTANCE FROM SPINDLE
AXIS TO SURFACE OF COLUMN ........126mm
MAX. DISTANCE FROM SPINDLE
END TO SURFACE OF TABLE .............355mm
MAX. DISTANCE FROM SPINDLE
END TO SURFACE OF BASE ..............465mm
KOBE
INDUSTRIAL
POWER TOOLS
ELECTRICAL INFORMATION
In the United Kingdom, the ELECTRICITY AT WORK ACT 1989 requires all portable electrical appliances, if
used on business premises, to be tested by a qualified electrician, using a Portable Appliance Tester (PAT), at
least once a year. The HEALTH & SAFETY AT WORK ACT 1974 makes owners of electrical appliances
responsible for the safe condition of the appliance and the safety of its operator. If in any doubt about
electrical safety, contact a qualified electrician.
ELECTRICAL SAFETY
An RCCB (Residual Current Circuit Breaker) should be fitted in the mains electricity distribution board. If the
power supply is not protected by an RCCB, it is highly recommended that an RCD (Residual Current Device) is
used with all portable electrical products.
PLUG FITTING
A moulded UK 3 pin plug with ASTA/BS approval is already fitted for your safety.
If it becomes damaged, and needs replacing, cut off the plug and prepare the
wires. Use the following instructions:
a) Connect the GREEN/YELLOW earth wire to the earth terminal marked either
‘ E’ or with the earth symbol‘ ’.
b) Connect the BROWN live wire to the live terminal marked ‘ L’.
c) Connect the BLUE neutral wire to the neutral terminal marked ‘ N’.
d) After wiring, check there are no bare wires, that all wires have been correctly
connected, that the cable external insulation extends beyond the cable
restraint and that the restraint is tight.
EXTENSION REELS
When a cable extension reel is used it should be fully unwound before being
connected. Use at least 1.5mm2 section cable or to be absolutely sure use 2.5mm2
section cable.
Yellow & Green = Earth wire
Cable restraint
UK
ONLY
Brown = Live wire
Blue = Neutral wire
5 amp
fuse
KOBE
INDUSTRIAL
POWER TOOLS
DRILL OPERATION continued
PULLEY ARRANGEMENT/SPINDLE SPEEDS
NOTE: Do not cross the belt to give intermediate speeds. This will cause damage to the machine.
A
B
C
D
1
2
3
4
EXAMPLE BELT SETTING
C2 = 730rpm
Fig.48
Fig.47
GENERAL GUIDELINES FOR DRILLING
Always centre punch the position for driIIing. A centre punch is a pointed tool that marks the material to be
drilled with a small indent. It stops the drill bit moving from the desired position. Always start by drilling a
small pilot hole and gradually progress in drill diameter. When drilling metal, lubricate the drill tip with oil.
NEVER cool with water or water based lubricant otherwise an electric shock could occur.
DO NOT use oil when drilling copper or brass. Care should be taken when drilling copper and brass as the
drill bit will be prone to jamming. Small diameter drills require a higher speed and as the drill diameter
increases the slower the speed required. The following drilling speed chart is a guide only and only covers
the more common materials, drill diameters and speeds.
DRILLING SPEED CHART (GUIDE ONLY)
Material to be drilled
Size Steel Cast Iron Gun Metal Aluminum Plastics Wood
(mm) Drill Speed (rpm)
3 2500 2500 2500 2500 2500 2500
4 2500 2500 2500 2500 2500 2500
5 1750 2500 2500 2500 2500 2500
6 1750 2500 2500 2500 2500 2500
7 1250 1750 2500 2500 2500 2500
8 1250 1750 2500 2500 2500 2500
9 900 1250 1750 2500 2500 2500
10 900 1250 1750 1750 2500 2500
11 600 900 1250 1750 1750 2500
12 600 900 1250 1750 1750 1750
13 600 600 900 1250 1750 1750
Fig.49
Drill
KBE-271-2110K_Instructions.qxd 09/06/2009 09:34 Page 4

STARTING/STOPPING THE DRILL
The ON/OFF switches are located on the left side
of the machine (Fig.42) and are indicated by Ion
the green button for ON and O on the red
button for OFF.
CHANGING THE SPINDLE SPEED
(Fig.43 - 47)
Unscrew the cross head screw securing the
pulley guard casing. Lift open the casing to
reveal the pulley system. Determine the spindle
speed required (Fig.49) opposite. Identify the
pulley arrangement that gives the nearest
spindle speed to that required by referring to the
drill pulley configurations (Fig.47 - 48).
Slacken the two wing nuts located one on each
side of the Drill head casting (Fig.42 & 44). This
will release the tension on the drive belt.
The motor, situated at the rear of the machine
can now slide on the two slide bars. Push it
towards the front to enable belts to be removed
and re-positioned to achieve your required speed
setting.
To move the drive belts to the desired pulley
arrangement, push the belt on the largest drive
spindle pulley towards the next smallest pulley
and at the same time rotate the drive spindle by
hand until the drive belt locates onto the next
smallest pulley (be careful not to trap your
fingers between the belt and pulley). Repeat this
procedure on the jockey pulley and the motor
pulley until the desired pulley arrangement has
been achieved.
512
KOBE
INDUSTRIAL
POWER TOOLS
BOX CONTENTS
Save the packaging material for future transportation of the Pillar Drill
in the event of service or repair.
Base
Table/Support
arm assembly
Chuck
guard
Head Stock and
Motor assembly
Rack retaining
cover
Gear shaft
Column
Chuck
key
Hexagon
key
Drift
key
KOBE
INDUSTRIAL
POWER TOOLS
SPARES
For spare parts or servicing please contact your nearest agent. Remember to quote tool model number and
spare part number when ordering spares. The use of other than genuine Kobe replacement* parts may
result in safety hazards, decreased tool performance and increased maintenance. When disposing of
components, etc. ensure that relevant environmental procedures are carried out.
Chuck Guard KBE-298-8711S
‘ V’-Belt KBE-298-8712S
Shaft KBE-298-8713S
Rating Label KBE-298-8714S
*(KOBE recommends the use of
KOBE/KENNEDY replacement chucks)
Fig.1
KOBE
INDUSTRIAL
POWER TOOLS
DRILL OPERATION continued
Fig.43
Fig.44
Fig.45
Fig.42
Female
Morse
Taper
Chuck
BELT TENSION
When the desired pulley arrangement has been
achieved, tension the drive belt by inserting a
large screwdriver or small pry bar between the
the drill head casting and the motor mounting
(Fig.45). Lever the motor mount away from the
casting and tighten the wing nuts. To check that
the correct tension has been achieved, press
your finger onto the centre of the drive belt
(Fig.46). The drive belt should move
approximately 13mm. Once this has been
achieved, re-tighten the two wing nuts to lock the
motor slide bars in position.
Fig.46
KBE-271-2110K_Instructions.qxd 09/06/2009 09:34 Page 5

USING THE “MORSE TAPER” SYSTEM DRILL BITS (Fig.38)
This drill can accommodate larger drill bits than the chuck capacity. Industry uses
the morse taper system to fit drill bits. The morse taper system is a method of
securing an external (male) taper securely into an internal (female) tapered
adaptor. These tapers are referred to as self holding because they stay in place
when correctly seated. This system allows the easy changing of chucks and drill
bits. The internal and external tapers are ground at an angle that allows the two
tapers to lock together. This drill comes with a morse taper 2 chuck adaptor
(Fig.38c). Various accessories are available including chucks, drill bits, reamers
and adaptor sleeves with various size of “Morse Taper” shank. Fig.38 shows two
morse taper drill bits - 38a, a morse taper 3 adaptor - 38b, a morse taper 2
adaptor - 38c and a morse taper 2 chuck adaptor 38d.
There are two short vertical ejector slots machined in each side of the drive
spindle and the drive spindle housing that are accessible when the chuck is
lowered as in use (Fig.36). To remove the chuck from the morse taper, tap with
the soft mallet (Fig.35). To remove a morse taper drill bit, lower the drive spindle
and hold in position. Locate the ejector slot in the
drive spindle housing, then rotate the drive spindle
until the drive spindle ejector slots align with
ejector slots in the drive spindle housing (Fig.36).
Look at the side of the spindle and you will see
the tang in the ejector slots. To break the taper,
use the tapered drift key. Insert the drift key
(Fig.1) into the ejector slot above the tang with the
flat side uppermost
and using a soft
mallet tap the drift
until it breaks the
taper fit (Fig.37).
The chuck adaptor
or morse taper bit
will fall out of the
motor spindle.
When re-inserting,
offer up the new
bit or adaptor,
making sure you
feel the tang
locating in the slot
before tapping in
with the soft
mallet. (Fig.39 - 41)
Fig.36
Caution! This packaging contains sharp objects. Take care when unpacking. This Pillar Drill will require two
persons to lift, assemble and move. Remove the Pillar Drill, together with the accessories supplied, from
the packaging. Check carefully to ensure that the Pillar Drill is in good condition and account for all the
items listed on page 5 of this manual. Also make sure that all the parts are complete. If any parts are
found to be missing or damaged, the Pillar Drill and its accessories should be returned together in their
original packaging to the retailer. Do not throw the packaging away, keep it
safe throughout the guarantee period, then recycle if possible, otherwise
dispose of it by the proper means. Do not let children play with empty plastic
bags due to the risk of suffocation.
LOCATING THE PILLAR DRILL
When determining where to locate or permanently fix the Pillar Drill,
consideration must be given to the following points.
Is there a suitable mains outlet socket near by. If the Pillar Drill is to be
permanently mounted onto a bench is the bench at a suitable height, strong
and stable enough to carry the weight of the Pillar Drill plus items to be
machined on it.
IDENTIFICATION/PREPARATION
Lift out the base plate, remove the protective paper and place the base on a
workbench or the floor.
Locate the chuck, chuck key, hexagonal keys. telescopic guard and drift key
and place to one side for time being.
Lift out the worktable, head stock/motor assembly and the column, remove
the protective paper and place them onto the workbench.
SECURING THE BASE PLATE (Fig. 2)
Select a suitable location for the drill on the bench for mounting the base.
A suitable mains supply socket must also be accessible for the plug.
Locate the base plate in the selected position. Select four suitable length
fixing bolts, nuts and washers (not supplied).
Using the base plate as a template drill four holes in the bench with a suitable
drill bit. Insert the bolts, adding the nuts and washers underneath or above
depending on accessibility. Tighten the nuts onto the bolts to secure the base
onto the bench. Do not over tighten as this could crack the cast base.
FITTING THE COLUMN (Fig. 3 & 4)
Lower the column into the cup on the top of the base (Fig.3) and use the
hexagon key supplied to tighten the three grub screws into the cup holding
the column (Fig.4). Do not over tighten as this could damage the column or
the cast cup.
6
KOBE
INDUSTRIAL
POWER TOOLS
ASSEMBLY
Fig.2
Fig.3
Fig.4
Fig.5
11
KOBE
INDUSTRIAL
POWER TOOLS
DRILL OPERATION continued
Fig.38
Fig.41
Fig.40Fig.39
Fig.35
Fig.34
38a
38b
38c
38d
Fig.37
KBE-271-2110K_Instructions.qxd 09/06/2009 09:34 Page 6

FITTING THE TABLE/SUPPORT ARM ASSEMBLY AND THE GEAR SHAFT (Fig. 5 – 9)
Locate the table support arm assembly and the gear shaft (Fig.1) . Offer the gear shaft through the top of
the table support arm and locate the gear shaft against the gearing. (Fig.6) Hold the gear shaft in place
with your thumb whilst locating the table support arm over the column. (Fig.7)
Lower the table support and the gear shaft until the shaft locates in the top of the column supporting cup
as shown by the arrow in (Fig.10) Locate the
gear shaft retaining cover (Fig.1) and place over
the top of the column (Fig.8), lowering down
until the bevelled under edge of the cover
locates on the top of the gear shaft. Tighten the
grub screw in the cover to hold the gear shaft in
place (Fig.9) Loosen the support arm column
clamp (Fig.11) and turn the handle (Fig.10) to
check the table moves easily up and down.
Once you are happy with its function, tighten the
support arm column clamp (Fig.11) Do not put
too much downward pressure on the cover as
the gear shaft and the table/support arm need
to be able to rotate 180°around the column in
order to use the base as a secondary work table
when working on larger objects (Fig.23).
FITTING THE HEAD STOCK AND
MOTOR ASSEMBLY (Fig.12 – 13)
Locate the two grub screws in the side of the
drill head stock and motor assembly (Fig.13).
Using a hexagonal key slacken the two grub
screws. Lift the drill head stock and motor
assembly onto the column (Fig.12). Make sure
that it slides down and locates fully on the
column. Position the head stock and motor
assembly, with the drill head aligned over the
table and base plate. Tighten the two grub
screws (Fig.13) to secure the head stock and
motor assembly into place. Retain the hexagon
keys for future adjustments.
FITTING THE CHUCK
The chuck has a taper fitting, simply place it
onto the spindle adaptor and tap with a soft
rubber mallet (Figs.14 - 17). This is enough to
secure in it place and it should be tight enough.
10
KOBE
INDUSTRIAL
POWER TOOLS
ASSEMBLY
7
Fig.6 Fig.7
Fig.8 Fig.9
Fig.10 Fig.11
Fig.12 Fig.13
KOBE
INDUSTRIAL
POWER TOOLS
SETTING UP & ADJUSTMENT
seen that the chrome cover has a total of three notches (Fig.30b) cut into the
edge that align with the cast body of the head stock. One of these notches is
located over a cast peg (Fig.30a) that is part of the main casting.
WARNING: Before slackening the lock nuts ensure that the chrome housing
is held securely with a suitable grip or wrench. If not held securely the quill
spring will fully uncoil. Carefully slacken the lock nuts (Fig.30c) only enough
to allow the chrome housing to be pulled out far enough to just clear the cast
peg (Fig.30a) while holding the chrome cover with suitable grips. The spring is
still under tension and will try to uncoil as soon as it is released so be sure to
resist the torque. As soon as the chrome housing is able to clear the cast peg, turn the chrome housing in
an anti-clockwise direction until the next notch locates onto the peg. While holding the chrome housing in
this position tighten the lock nuts. Do not over tighten otherwise you will damage the chrome cover.
USING A MACHINE VICE
WARNING: The Pillar Drill should never be used without the work piece
being securely held in a machine vice or clamped directly to the drill table.
The drill table is designed to accept a variety of machine vices which can be
fastened directly to the drill table; (Fig.31) gives an indication as to the type of
machine vice required.
Always secure the vice to the table with bolts, washers and nuts. If the drill
jams into the work piece, an unsecured machine vice will spin out of control
causing the drill to snap and possibly injure the operator.
USING THE 3 JAW CHUCK (Fig.32)
Select the drill bit required, then select the correct speed from the drilling
speed chart (Page. 14 - Fig.49) and change settings as per the section
CHANGING THE SPINDLE SPEED on page 12. Open the jaws and insert the
drill shank centrally into the chuck (Fig.32). Rotate the chuck by hand until the
jaws grip the drill bit. The chuck has three holes around the chuck body. Using
the chuck key, exert an even torque to tighten, moving from one hole to the
next until all three holes have been covered. Do not over tighten otherwise you
will have difficulty removing the drill bit.
SETTING THE DEPTH STOP
This facility is useful if a number of uniform depth holes are required in a work
piece. The depth stop is located on the front of the drilling head. To adjust,
turn the thumb wheel (Fig.33) to the right to increase the depth of travel of
the drilling head or to the left to decrease the depth of travel.
Fig.30
Fig.31
Fig.32
30c 30b
30a
KOBE
INDUSTRIAL
POWER TOOLS
DRILL OPERATION
continued
Fig.33
KBE-271-2110K_Instructions.qxd 09/06/2009 09:34 Page 7

WORK TABLE SWING 360 °
The work table can swing through 18O°to the
rear of the Pillar Drill in each direction – 36O°.
This will allow larger work pieces to be
accommodated on the base (Fig.23). Simply
unclamp the table (Fig.11) and rotate the table
either clockwise or anti-clockwise to the rear of
the Pillar Drill (Fig.22).
ADJUSTING THE TABLE WIDTH
Locate and loosen the wing nuts under the table
(Fig.24) and pull the side plates away from the
main table (Fig.25). This will allow support for
larger machine vices and pieces of work (Fig.26)
Once the side plates are in place don’t forget to
re-tighten the wing nuts.
LASER GUIDE
Located under the drilling head stock is a laser
guide which is switched on using the on/off
switch located on the front of the drilling head
stock above the depth stops (Fig.27). It provides
target cross-hairs (Fig.28) which once set on
your first workpiece of a batch will facilitate the
accurate placement of subsequent pieces.
This Class 2 laser can potentially
cause severe damage to eyes.
Never look directly into the laser
beam or point the laser beam at
people either directly or indirectly through
reflective surfaces.
INTEGRAL DRILL STORAGE TRAY
Conveniently located in the base of the drill is a
handy storage tray for keeping your drill bits
organised and close at hand. (Fig.29).
QUILL SPRING ADJUSTMENT
WARNING: The quill spring is under extreme tension.
The quill spring is located in a chrome housing on the opposite side of the feed shaft boss and returns the
spindle to its uppermost position. Adjustment is normally only required after many hours of use when it
fails to return the spindle to its uppermost position. With the spindle in its uppermost position it can be
ADJUSTING THE TABLE HEIGHT (Fig.10 & 11)
To adjust the table height, slacken the clamping lever at the rear of the table
support assembly (Fig. 11).
Using the winding handle, raise table up or down to desired height (Fig. 10).
When the desired height has been achieved, do not forget to re-secure the
clamping lever.
TILTING THE TABLE ± 45 °
With a suitable spanner/wrench loosen the securing bolt underneath the table
(Fig.20). On the table support assembly casting there is a graduated 0 - 45°
scale (Fig.21). Set the table to the required angle and re-tighten the bolt.
NOTE: The graduated scale is for guidance only. We recommend the use of an
engineers protractor when setting any angles.
8 9
Make sure you locate the tang on the adaptor
with the slot in the drive spindle. To make
doubly sure, place a piece of wood on the table
and wind the manual feed handle to bring the
chuck down onto the wood pressing the chuck
tighter onto the spindle adaptor.
To remove or replace the chuck, tap the side of
the chuck in a downward motion with a soft
mallet (Fig.35 on page 11).
FITTING THE TELESCOPIC GUARD
Position the clear plastic shield into the red
collar and secure in place with the two small
cross head screws. Place over the chuck and
locate onto the drill head collar (Fig.18). Tighten
the cross-head clamping screw (Fig.19) but
don’t over tighten as this may break the plastic
body. Check that the guard lifts easily and stays
lifted to change drills/cutting tools.
Fig.14
KOBE
INDUSTRIAL
POWER TOOLS
ASSEMBLY continued
Fig.15
Fig.16 Fig.17
Fig.19
Fig.18
Fig.25
Fig.24
Fig.26
Fig.28
KOBE
INDUSTRIAL
POWER TOOLS
SETTING UP & ADJUSTMENT
KOBE
INDUSTRIAL
POWER TOOLS
SETTING UP & ADJUSTMENT
Fig.23
Fig.22
Fig.20
Fig.21
Fig.27
Fig.29
KBE-271-2110K_Instructions.qxd 09/06/2009 09:34 Page 8