Kobots AMIGO 925 User manual

Model 925 Rev. 5 20221401 1
AMIGO®925
CUTTING ROBOT
5100222
EN

ENGLISH
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TABLE OF CONTENTS
Declaration of conformity 5
Safety instructions 7
Warranty 11
Assembly instructions 12
App instructions 26
Error handling 37
Operating control button 38
Indicator panel 39
Maintenance and daily operation 40
Notes 42
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Declaration of conformity
Manufacturer:
KOBOTS A/S
Rolundvej 23
DK 5260 Odense S
Hereby declare that the following equipment:
Description: Cutting robot
Model: Amigo® 925
Serial number:
Complies with the following directives:
• The Machinery Directive 2006/42/EC of 17 May 2006
• The RED Directive 2014/53/EC of 16 April 2014
• The RoHS Directive 2011/65/EF of 21 July 2011
The following harmonised standards are used:
• DS/EN ISO 12100:2011 - General principles for design - Risk assessment and risk reduction
• DS/ISO 14121-2:2012 - Safety of Machinery - Risk assessment - Part 2: Practical guidance and method examples
• DS/EN ISO 13850:2015 - Safety of Machinery - Emergency stop - Principles for design
• DS/EN ISO 14118:2018 - Safety of Machinery - Prevention of unexpected start-up
The above-mentioned standards are used to the relevant extent in connection with using the Amigo® Cutting Robot.
_____________________________
Place and date Manufacturer’s signature
CEO - Peter Hartvigsen
Representative for the compilation of technical dossiers
Peter Hartvigsen
KOBOTS A/S
Rolundvej 23
DK 5260 Odense S
14/01.2022
Odense
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Congratulations!
You have chosen KOBOTS’ cutting robot, Amigo®.
Your new cutting robot, hereinafter referred to as Amigo®, has been devel-
oped to format-cut panel material in plasterboard and fibre plasterboard -
easily, accurately and safely.
Amigo® can be operated via the app or by voice control through a headset.
Amigo® is easily controlled via the KOBOTS app.
Template structure in voice control:
The desired form is recorded via a template, based on communication be-
tween tradesmen. The user is guided easily through the steps of the template
using the in-built speech synthesis.
One of KOBOTS’ important core values is the minimisation of dust. We have
designed Amigo® with exactly this in mind, and we are continually developing
the platform to make it even better.
The vacuum cleaner is not included.
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Safety instructions
When you use Amigo®, the safety instructions in this guide must always be followed to avoid the risk of electric shocks,
personal injury and fire. Amigo® may only be used by professional staff. Keep children under the age of 16 away from
Amigo®. This document is being revised continually.
The following pictograms are used in this guide:
1. Wear appropriate personal protection equipment when necessary, including:
–Use protective goggles
Use protective goggles if you are in the vicinity of Amigo® while it is operational.
–Use gloves
Use gloves when handling saw blades and raw materials. Extra saw blades must be stored securely.
–Use earmuffs
The noise level when working different materials can vary. So, to protect yourself, always wear earmuffs.
–Use a dust mask
Protect your airways if you are cutting materials that can generate dust that is hazardous to your health.
2. Keep the work area tidy
Untidy work areas and work benches invite injury. Make sure that you always keep the work area clean and tidy.
3. Think of the impact of the working environment
Amigo® must not be exposed to rain. Do not use Amigo® in damp or wet locations. Make sure that the work area is well
lit. Amigo® may only be set up indoors, on even surfaces, and where it is not exposed to the effects of the weather, for
example, rain, snow, windy weather, direct sunlight and moisture. Ensure that the floor area in which Amigo® is used is
level, well-maintained and free of loose materials, such as chips of wood and material cuttings.
4. Fire risk
Do not use Amigo® in the vicinity of, or next to, flammable liquids or gases.
5. Protect against electric shock
Never disassemble the electrical equipment, inspect it every time it is set up and dismantled for faults on the cables and
plugs. If faults are detected, these must ALWAYS be rectified by KOBOTS before the equipment is commissioned. The
use of faulty equipment may result in serious injury or death.
6. Never use the equipment in wet or damp conditions, it may result in an electric shock.
7. Keep children at a distance
Do not let children touch Amigo’s parts or extension cord. Children under 16 MUST be supervised while Amigo® is being
used.
Risk of electric shock
Use only blade size Ø125 mm
Read this assembly instruction before use
Disposal of the product
Warning
Risk of entrapment
Risk of being cut
Lead-free
Direction of cutting blade
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8. Store Amigo® securely
When Amigo® is not being used it must be stored in a dry, high location, in a locked area outside the reach of children.
9. Use Amigo® properly
Amigo® must not perform any work for which it is not designed. Do not use Amigo® for purposes for which it is not desig-
ned, such as cutting materials that are not specified in these instructions.
10. Dress appropriately
Do not wear loose clothing or jewellery. They may get caught in moving parts. Long hair may constitute a hazard if it comes
into contact with moving parts. Tie your hair back so that it is does not pose a risk.
11. The cord must not be mishandled
Never use the cord to support Amigo’s parts and do not pull the cord to remove it from the socket. Do not expose the cord
to heat, oil, pressure or sharp edges.
12. Check the spoilboard
The spoilboard is the board that is incorporated into Amigo® as a cutting surface. Check the state, location and the thick-
ness of the spoilboard. The spoilboard must be stable and must cover the entire cutting area. If necessary, cut one or more
additional boards if a spoilboard of the cutting area’s size cannot be obtained with a single complete board.
13. Ensure that the workpiece is positioned in a stable manner
Always check that the workpiece is positioned correctly and is stable without tilting.
14. Disconnecting the connector from Amigo®
The electricity supply must ALWAYS be disconnected or switched off before the connector is disconnected from Amigo®.
This also applies to motor plug, the connector for the angle grinder or vacuum cleaner. Dangerous situations may arise (for
example, the cutting head may move) if the connector is disconnected while the electricity supply is connected.
15. Remove the connector from the power socket
Remove the plug from the power socket when Amigo® is not in use, before and during servicing and when replacing acces-
sories.
16. Avoid unintended start-ups, do not move Amigo® around while it is assembled
Do not move, push or lift Amigo® while it is assembled.
17. Danger of clamping
Keep body parts away from Amigo® when it is moving.
18. Be alert
Do not use Amigo® when you are tired, have consumed alcohol or an under the influence of any other types of intoxicating
agents whatsoever.
19. Check Amigo® for any damage before you connect the cable to the power socket
a. Before using Amigo®, check that the moving parts are functioning perfectly and are not jamming and that none of the
parts are broken.
b. Check that all the parts have been mounted properly and secured and that other conditions that may impact on Amigo’s
operation are in order.
c. If safety devices or other parts are found to be damaged, Amigo® must not be connected to the power supply.
d. Parts that are found to be damaged must be repaired or replaced by an authorised service workshop unless instructed
otherwise in the user instructions.
20. Have your tool repaired by an authorised KOBOTS service workshop
Amigo® complies with the relevant safety rules. To avoid any danger, repairs on Amigo® must only be carried out by an
authorised workshop.
Intended use
Do not use Amigo® for any purpose other than to format-cut panel material in plasterboard and fibre plasterboard. Do not
saw metals, masonry or any other material.
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Dust collection
Amigo® cutting robot is designed for use with a vacuum cleaner with a manual start, i.e. by switching on the vacuum
cleaner’s start button, it can be switched on and off by connecting and disconnecting the power supply to the vacuum
cleaner.
This is controlled by connecting the vacuum cleaner to a power socket with an on-off switch, activating the start button
and switching the power socket on and off. By starting and stopping the vacuum cleaner it can be used with Amigo®.
Connect the vacuum cleaner to Amigo® and set the start button to start before starting to saw.
On start-up, Amigo® will briefly switch on the vacuum cleaner so that the user can hear it is working as it should.
If the vacuum cleaner does not switch on, Amigo® must not be used before the fault has been rectified.
The vacuum cleaner bag fills quickly
Amigo® collects so much dust that vacuum cleaner bags fill up quickly. Therefore, we recommend that you use a
vacuum cleaner with a cyclone or with a cheaper collection bag so that you do not incur excessive costs on machine-spe-
cific bags.
To ensure that the suction capacity is optimal, the industrial vacuum cleaner used should be Class H or better. Another
advantage is the banker function to minimise blockage of the system.
The machine will need to be cleaned periodically to achieve the optimal output as hoses and joints can get blocked up,
therefore you should check those too and clean them at least every time the bag is changed.
Rectifying reduced suction capacity or system blockages
Change the bag and switch on the vacuum cleaner manually and then take the hose and block the tube a couple of times
with the palm of your hand.
Reconnect the hose to the machine and dismantle the hose at the cutting head. This is a flexible hose that you can block
in the same way with the palm of your hand, and it may help to stretch and compress it to remove dust in the extreme
edges of the tube.
Take a pen or similar object and release any potential dust blockage in the connector piece on the cutting head and
utilise the loose, flexible hose to collect any dust that may have been loosened.
Maximum power consumption
Can be connected to a vacuum cleaner with a total power consumption of up to 1500W.
Note! The vacuum cleaner is not included.
Protective devices and cutting blades
Do not remove material cuttings or other parts of the workpiece from the area in which it has been cut while Amigo® is
running.
Wait until the cutting head is in rest mode before collecting the material cuttings.
Notify the vendor of the product of any faults with Amigo®, including faults in the protective devices or cutting blades
immediately on discovering the faults.
Check that the blade cover is completely closed and locked correctly. Do not use Amigo® without the protective devices
being properly engaged and ensure that it is functioning correctly and properly maintained.
Additional safeguards for Amigo®
– Only use the recommended electrical voltage: 220-240V
– Check that the lock screws have been tightened before starting.
– Check that all locking mechanisms on the connector are intact and are properly locked before Amigo® is started.
– Carry out regular checks to make sure the motor’s air inlet is free of dust and wood chips.
– Read the user guide thoroughly before using any Amigo® accessories. Incorrect use of Amigo® can result in perso-
nal injury and material damage.
– Keep body parts away from the cutting blade and the area in which the cutting is being carried out when the power
is connected.
– Do not cut panels measuring less than 400x400 mm.
– Never try to stop the cutting blade by pressing an object against it while it is rotating. This can result in serious
personal injury
– If cut out in the spoil fence is larger than 6mm it must be replaced by original KOBOTS part for precision and safety
reasons.
– Check that all locking levers have been tightened before you start using Amigo® – the locking lever must be tighte-
ned without the use of tools.
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Safeguards for blades and changing the blades
– Choose a cutting blade that is suitable for the material that is to be cut. Amigo’s angle grinder runs at an engine
speed of 12000 revolutions a minute. Therefore, only use cutting blades that can maintain this speed.
– Only use cutting blades recommended by KOBOTS.
– Only use 125 mm cutting blades. See the technical specifications regarding the diameter of the cutting blade.
– Do not use grinding wheels and flap wheels or other inappropriate cutting blades. Only use the specified Eternit cut-
ting blade for plasterboard and Fermacell.
– The cutting blade must always be mounted in accordance with the manufacturer’s instructions for correct mounting.
– Never use damaged cutting blades.
– Check that the cutting blade and the flanges are clean. Tighten the screw nut using your fingers only, i,e. without the
use of tools.
– Check that the cutting blade is always sharp on the basis of the material that is to be cut.
– Do not use Amigo® if the cutting cap is not in place. The front plate must be turned completely into place and the
finger screw screwed all the way down into its designated hole.
– Make sure you keep your hands away from the cutting blade.
– Disconnect the cutting blade from the electrical supply before replacing the cutting blade or carrying out maintenan-
ce work.
– Refrain from lifting the blade protector while Amigo® is connected to the power supply.
Residual risks
Even if the work is being carried out completely in accordance with the relevant standards and legislation, it cannot be
precluded that other risks may arise in connection with using Amigo®.
Amigo® and all other system components meet the applicable safety requirements. Nevertheless, certain residual risks
cannot be excluded, even if Amigo® is used as intended and all the instructions are followed.
Even outside the defined risk areas for Amigo®, residual risks cannot be excluded. Persons around Amigo® must be
extra vigilant so that they can react without delay in the event of a functional failure, accident or damage etc.
All persons in the immediate vicinity of Amigo® must be instructed on the risks that may arise when using Amigo®.
Furthermore, we draw your attention to the fact that the safeguards in this operating guide must be followed when using
Amigo®.
These risks can include:
– Damage to hearing.
– Risk of accidents involving the uncovered parts of the rotating cutting blades.
– Risk of damage while replacing the blades.
– Risk of getting your fingers jammed while opening the screening panel.
– Risk of getting your fingers jammed during set-up.
– Health risks due to the inhalation of plasterboard dust generated during cutting.
The following points must be complied with when transporting and handling Amigo®:
–Before transportation
Check that all locks on the storage/transportation boxes have been locked properly.
–Transport
Amigo® must not be transported when it is assembled. All parts and the mobile, charger and headset must be
packed and placed correctly in the accompanying storage/transportation boxes. See the assembly guide for the
correct placement of Amigo’s equipment.
–Worn-out tools and the environment
When the time comes to dispose of your Amigo®, bear the protection of nature in mind. Do not dispose of Amigo®
along with general waste. Take Amigo® to a collection site in your local municipality or to a KOBOTS service works-
hop.
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Cleaning
In order for Amigo® to function satisfactorily throughout its service life, it is important that it is handled correctly and
cleaned regularly.
Amigo® must only be cleaned using a vacuum cleaner.
No cleaning agents, compressed air etc. must be used for cleaning.
Cover strips, guide rails, suction cap and spoil fence must be vacuumed daily.
Dust must be vacuumed regularly from spoil fence. All guide rails must be vacuumed, i.e. The upper and lower guide rails,
the gantry and guides in the head of the suction cap.
In addition, the guard plate on the suction cap at the angle grinder must be turned away and plasterboard dust must be
vacuumed away from the cap.
NB! All cleaning must be carried out while the system is disconnected from the power supply, i.e. powerless.
Warranty
KOBOTS guarantees that, for the duration of the applicable warranty period (defined below), and under normal usage condi-
tions and with
correct installation as instructed, and proper maintenance as specified by KOBOTS, the products:
(a) will be in accordance with the mutually agreed written specifications or other descriptions, and
(b) will be free of quantifiable faults in material and construction
The warranty period starts on the day the product is delivered and continues throughout the period specified below:
- Line-powered Amigo®: 12 months (irrespective of number of operating hours)
- Equipment-related spare parts: 6 months
- Replacement-related spare parts: The remainder of the original warranty period.
In the event of violation of the above-mentioned warranty (“the warranties”), KOBOTS’ sole responsibility and the purcha-
ser’s only legal remedy (at the discretion of KOBOTS) will be to repair or replace any product that does not comply with the
warranties or to credit the purchaser’s account with the relevant amount, provided that (i) for the duration of the warranty
period, KOBOTS is informed immediately in writing on the discovery of any defects, with a detailed description of any alleged
defects; (ii) KOBOTS is given a reasonable opportunity to investigate any claims and (iii) KOBOTS’ inspection of any product
confirms the alleged defects and the defects were not caused by an accident, misuse, neglect, incorrect speed, unauthori-
sed changes or repairs or incorrect testing.
No products may be returned to KOBOTS before they have been inspected and the return approved by KOBOTS. The
warranty against defects does not apply to: (1) consumable or general wearing parts; or (2) the use of products with
equipment, components or parts that have not been specified or supplied by KOBOTS or provided for in accordance with
the product documentation.
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1. Lower guide rail (marked in black)
2. Leg 1
3. Leg 2
4. N-frame
5. N-frame
6. Upper guide rail (marked in blue)
7. Gantry
8. Cutting head
9. Main cable
10. Motor cabel
11. Power cable
12. Lower guide for power box cable
13. Vacuum cleaner hose
14. Control box
Kasse 1 Topføring, bundføring
Kasse 2 N-ramme, ben x 2
Kasse 3 Tværskinne, kabler, støvsugerslange
Kasse 4 Skærehoved
Kasse 5 Styringskasse
Box 1
Upper guide rail, Lower guide rail
Box 2
2 x N-frame, 2 x legs
Box 3
Gantry, cables, Vacuum cleaner hose
Box 4
Cutting head Box 5 Control box
8.
2.
14.
11.
4.
6.
9.
5.
3.
13.
10. 12.
1.
7.
Parts of Amigo®
Store Amigo® in original boxes only.
Storing Amigo®
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1. Start with Amigo’s lower guide rail
The lower guide rail is put into place. Start with the motor side.
Lock it securely into place by inserting cotter pins at the top of the
bracket.
3. Lower guide rail
2. Legs
Extend Amigo’s two legs. Place the legs so that the brackets on
the lower guide rail and the brackets on the legs align.
Place the lower guide rail on the floor at the spot on which you
wish to assemble Amigo® with the motor on the left side.
Cautious!
The cover strips on the gantry must not
be damaged when handling the gantry.
See the section: Maintenance and daily
operation.
90
3b.
3a.
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Place the right N-frame in the quick-coupling and pull the frame to the left so
that it forms an “N”. Lock the quick-coupling by turning the blue part.
4. N-frame
5. N-frame
Place the left N-frame in the quick-coupling and pull the frame to the right
so that it forms an “N”. Lock the quick-coupling by turning the blue part.
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6. Upper guide rail
The upper guide rail is mounted so that it is locked securely into place at all
points (1, 2, 3, 4, 5, 6 ).
(It may be required to make adjustments to the two quick-qouplings during
assembly).
123456
7. Prepare Amigo® for the mounting of the gantry
Push the carriage into the hole between the calibration block and
the spoil fence so that the pivot on the carriage is visible.
Ensure that the carriages on the upper and lower guide rails are
positioned aligned with another, approximately 35 cm measured
from the motors.
Lock it securely into place by inserting cotter pins on part 1
and 6. Cautious!
The cover strips on the gantry
must not be damaged when
handling the gantry.
See the section: Maintenance
and daily operation.
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8. Gantry
Cautious!
The cover strips on the gantry must not be damaged when handling the gantry.
To make sure not to damage the cover strips, it is important not to press down on it
with fingers or other objects. Be aware of the condition of the cover strips and the
placement before the assembly. See the section: Maintenance and daily operation.
The gantry is affixed starting with the top and then the bottom.
8b
Lock the toggle latches at the top and the bottom.
8a
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9. The cutting head is affixed
10. The main cable is connected
9.a
The cutting head is affixed.
The main cable is connected from the rear side, on the top of the
assembly box.
9.b
The two quick-qouplings on the cutting head
are locked.
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The electrical plug is connected to the cutting head.
(Yellow towards yellow)
11. The electrical plug for the cutting head is connected
12. The vacuum cleaner is connected
12a. The vacuum cleaner hose is connected to Amigo’s cutting head.
12b The vacuum cleaner hose is connected to the vacuum cleaner.
12b.
12a.
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