EasyRobotics PROFEEDER X User manual

PROFEEDER X &
COMPACT
USER MANUAL

Revision: 2021-06
EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 1 of 26
Table of content
1. Introduction/intended use ....................................................................... 2
1. Safety notice ......................................................................................... 2
2. Ordering key .......................................................................................... 3
3. Installation ............................................................................................ 4
4. Adjustments .......................................................................................... 8
5. Using the ProFeeder X/C ......................................................................... 9
6. Transport ............................................................................................ 14
7. Dimensions .......................................................................................... 15
8. Pneumatic Diagram .............................................................................. 16
9. Electric diagrams .................................................................................. 17
10. Service................................................................................................ 25
11. Optional equipment .............................................................................. 25
12. Declaration of incorporation of partly completed machinery (for CE-marking)
26
Information contained herein is the property of EasyRobotics ApS and shall not
be reproduced in whole or in part without prior written approval of EasyRobotics
ApS. The information herein is subject to change without notice and should not
be construed as a commitment by EasyRobotics ApS. This manual is periodically
reviewed and revised.
EasyRobotics ApS assumes no responsibility for any errors or omissions in this
document.

Revision: 2021-06
EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 2 of 26
1. Introduction/intended use
ProFeeder X is designed for easy feeding of CNC machines and other workplaces
and machines. Should be mounted with a fully installed cobot.
1. Safety notice
1.1 Introduction
The intension of this manual is to give a guideline of mounting a cobot at the
ProFeeder X and this is not valid as a CE marking of the robot cell.
A risk assessment most be full filled after the full installation is concluded. Including
the robot, gripper and other equipment and installations at the workspace.
ProFeeder X must be bolted to the floor when performing working operation. The
local governmental safety rules and legislation must be followed when installing and
operating with a robot on the ProFeeder X/Compact.
1.2 Legend
This symbol means danger to life or risk of personal injury or damage to the
equipment. Read carefully. Caution is required!
1.3 Potential hazards
When the robot drags the trays or takes part from the trays there is a danger
of pinching.
The system must not be operating if any doors are open or removed.

Revision: 2021-06
EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 3 of 26
2. Ordering key
Base Setup
X ProFeeder X Base
C ProFeeder Compact Base
Drawer setup
01 60kg drawer (max 6x drawers)
10 120kg drawer (max 10x drawers)
Airlock Setup
0 No airlock
1 Airlock included
Number of drawers
00 0 drawers
01 1 drawer
02 2 drawers
03 3 drawers
04 4 drawers
05 5 drawers
06 6 drawers (max if 60kg drawer)
07 7 drawers
08 8 drawers
09 9 drawers
10 10 drawers
Drawer Layout
SD Standard manual layout
CS Custom layout
Examples:
ProFeeder X with 3x 60kg drawer without airlock in standard layout = PFX-1010-03-SD
ProFeeder X with 10x 120kg drawer with airlock in standard layout = PFX-1101-10-SD
ProFeeder C with 5x 60kg drawers with airlock in custom layout = PFC-1011-05-CS
P
F
C
-
1
0
0
0
-
1
0
-
S
D

Revision: 2021-06
EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 4 of 26
3. Installation
The installation of the ProFeeder X/Compact must be carried out only by trained,
skilled personnel with the relevant profession. It is crucial to the safety and function
of the machine, that it is properly aligned and securely anchored.
1.4 Fix to floor
Securely anchor the ProFeeder X/Compact to the floor with floor-suitable anchor
bolts.
ProFeeder X
ProFeeder Compact

Revision: 2021-06
EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 5 of 26
1.5 Relocate bracket for the teach pendant on the ProFeeder X
Relocate the T-Pad bracket so it fits the used brand.
1.6 Mounting the controller inside the ProFeeder X
Place the control box inside the biggest console.
Check that none of the cables are squeezed.

Revision: 2021-06
EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 6 of 26
1.7 Mounting the robot
Follow the mounting guidelines of the robot manual.
Mount the robot according to the hole size and pattern.

Revision: 2021-06
EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 7 of 26
1.8 Air connection
Connect air to the ProFeeder X/C, use a maximum of 8 bar dry air supply. Pressure
can be regulated by using the included air regulator.

Revision: 2021-06
EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 8 of 26
4. Adjustments
1.9 Adjusting the spring plungers
Loosen the nut and adjust the spring plungers so it touches the lock plate.
Retighten the nut after adjustment.
1.10 Adjusting the feet
Loosen the lock nut, adjust the foot by turning, retighten the lock nut.
The feet should be adjusted so:
- The ProFeeder X/C stands stable without rocking, use a bubble level.

Revision: 2021-06
EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 9 of 26
5. Using the ProFeeder X/C
1.11 General
Do not have more than one drawer out on each side at once.
Tilt the lock-plate on the operator-side to release the tray. If the system also has
Airlock installed remember to release the cylinder by pushing the respective button.

Revision: 2021-06
EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 10 of 26
To release the tray for the robot side, please mount the unlock plate with the
included pin on your robot, and program it so the pin enters the black plastic ring
and lift/tilt the plate. IF the system has Airlock, remember to change the respective
DigOut to high/on. Then drag the drawer 700 mm out for fully extension and
reengage the airlock if installed.

Revision: 2021-06
EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 11 of 26
1.12 ProFeeder X/C - Airlock
The Airlock-system can be controlled independently from the buttons placed on the
operator. To allow the robot to control the valve, the system must be wired and
programmed according to 1.18 Cable W4 Airlock.
The lights in the buttons are controlled by the robot-controller and could be
programmed as below:
Light Status
Blinking Light
Status:
Action needed:
Tray is currently being worked on.
No
Light constantly on
Status:
Action needed:
Tray is done.
Reload tray or parts. Press button to
reset.
Light off
Status:
Action needed:
Tray has not been worked on yet.
No

Revision: 2021-06
EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 12 of 26
1.13 Standard drawer layout (SD)
The height of 1x = 40mm
The height of 1x = 40mm
60kg drawer require two empty slots above the drawer
120kg drawer require one empty slot above the drawer.
The positions are from top-to-bottom.
Position 1 2 3 5 6 10 Custom
(CS)
1 X (1)
2
3 X (3) X (3) X (3)
4 X (4) X (4)
5 X (5)
6 X (6) X (6)
7 X (7) X (7)
8 X (8)
9 X (9) X (9)
10
11 X (11) X (11)
12 X (12) X (12)
13 X (13)
14
15 X (15) X (15) X (15)
16
17 X (17)
18 X (18) X (18)
19 X (19) X (19)
Max part height 200mm 160mm 240mm 160mm 120mm 80mm
X (Y)

Revision: 2021-06
EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 13 of 26
1.14 Work area
The work area is 556,1 x 356,1mm

Revision: 2021-06
EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 14 of 26
6. Transport
1.15 Fixation for transport
The ProFeeder X/C is delivered in a wooden box if assembled by EasyRobotics ApS.
Please reuse this box for any further transport.
Remove the transport lock when the machine is installed.
If the ProFeeder X/C should be moved without the wooden box, please remove the
two side skirts to lift the machines with a pallet lifter or truck.

Revision: 2021-06
EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 15 of 26
7. Dimensions

Revision: 2021-06
EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 16 of 26
8. Pneumatic Diagram

Revision: 2021-06
EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 17 of 26
9. Electric diagrams
1.16 Top View
…

Revision: 2021-06
EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 18 of 26

Revision: 2021-06
EasyRobotics ApS ProFeeder C & X User-Manual (en) Page 19 of 26
1.17 Cable W3, X5 Buttons and lights
1.17.1 B
UTTONS
1
-
S2
-
S11:3
(V+) Constant
White
2 X5:1  S2 Brown
3 X5:5  S3 Green
4 X5:9

S4
Yellow
5 X5:13  S5 Grey
6 X5:17  S6 Pink
7
X5:21

S7
Blue
8 X5:25  S8 Red
9 X5:29  S9 Black
10
X5:33

S10
Violet
11 X5:37  S11 Grey/Pink
Example:
Press on S3  signal (24V) on X5:5.
Connect wire to Digital-In port on robot controller.
1.17.2 L
IGHTS
12 X5:42 P1 Red/Blue
13 X5:44 P2 White/Green
14 X5:46 P3 Brown/Green
15 X5:48 P4 White/Yellow
16 X5:50 P5 Yellow/Brown
17 X5:52 P6 White/Grey
18 X5:54 P7 Grey/Brown
19 X5:56 P8 White/Pink
20 X5:58 P9 Pink/Brown
21
X5:60

P10
White/Blue
22 Brown/Blue
23 White/Red
24
Brown/Red
25 -P1-P10:2 (V-) Constant White/Black
Example:
+24V on X5:42  light on P1 (button S1)
Connect wire to Digital-Out port on robot controller.