KOMPAN ICON User manual

ICON
Server box installation manual
Rev. 1.1

Kompan A/S
C. F. Tietgens Allé 32C
DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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Contents
1.0 About this manual.........................................................................................................................................................3
2.0 Intended use..................................................................................................................................................................3
2.1 European WEEE directive............................................................................................................................................3
3.0 Installation and service instructions..............................................................................................................................4
Server box overview.......................................................................................................................................................4
Installation of the 24V cables from the playground........................................................................................................5
Setting the DIP switches:................................................................................................................................................8
Installation of 110V/230V power cable..........................................................................................................................9
Replacing fuses...............................................................................................................................................................9
Server PCB overview ..................................................................................................................................................10
4.0 Technical specifications..............................................................................................................................................12
4.1Certifications ...............................................................................................................................................................13
4.3 Maintenance instructions ...........................................................................................................................................15
Appendix 1 .......................................................................................................................................................................16
Assembly of old cable system: .....................................................................................................................................16
Appendix 2 .......................................................................................................................................................................17
Replacing old server (rev 1.0) with the new server (rev 1.2)........................................................................................17

Kompan A/S
C. F. Tietgens Allé 32C
DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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1.0 About this manual
This manual describes the installation and maintenance of the Server box for ICON playgrounds. It
also includes technical specifications and information about certifications.
2.0 Intended use
The ICON Server box is a system designed for powering and controlling up to 6 structures on an
ICON playground. The build in LINUX server controls the gaming; utilizing 6 CAN bus output
ports. The 24V power supply utilizes 6 power outputs each fused by 4A. A build in day/week timer
gives the option of powering the playground off at periods. The ICON Server box is specially
designed and approved for use with ICON equipment only.
Installation instructions described in this manual must be followed. If the installation, use and
maintenance of the ICON Server box, described in this manual are violated, the protection
provided by the Server box may be impaired!
2.1 European WEEE directive
All electronic components of ICON are subject to the European WEEE directive and must at
the lifecycle end be recycled according to the directive. The electronic components are marked
with WEEE recycle mark.

Kompan A/S
C. F. Tietgens Allé 32C
DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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3.0 Installation and service instructions
Server box overview
!
24V power
supply and
LINUX
server
Main 110/230V circuit breaker
16A Resettable Fuses
Installation
manual
Electrical
specifications
Test button /
indicator lamp

Kompan A/S
C. F. Tietgens Allé 32C
DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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OBS! BEFORE ANY WORK WITHIN THE SERVER BOX IS DONE THE MAIN
CIRCUITBREAKER MUST BE SWITCHED OFF!!!
Installation of the 24V cables from the playground
Preparing the cables:
1) Dismantle the cable by app. 70mm 2) Cut off the filler cords
3) Cut off the white and yellow wires 4) Dismantle the inner cords by 5mm
Switch to the
off position!
16A resettable
fuse

Kompan A/S
C. F. Tietgens Allé 32C
DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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5) Mount the wire ferrules using a special plier 6) Final result
See specification below!
Wire Ferrules for CAN bus (blue & green wire): Kompan order no: A900648-99
Wire Ferrules for 24V (Orange & Black wire): Kompan order no: A900648-99
Crimping Pliers for End Sleeves (ferrules) Knipex: Kompan order no: A900638-99
Connecting the cables:
1) Put on the screw cap 2)Put cable through the fastener and fasten properly
3) Unscrew the cable fitting 4) Twist the shield cords around the cable jacket

Kompan A/S
C. F. Tietgens Allé 32C
DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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5) Put on the cable fitting 6) Fasten the cable to the copper rail
6) Mount the wires according to the colors in the 7) Cable mounted, mount the remaining cables in
PCB-terminals, starting with orange at the left. The same way
OBS! The special terminal opener tool from Wago
MUST be used for mounting the wires!
Wago order no:236-332

Kompan A/S
C. F. Tietgens Allé 32C
DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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Setting the DIP switches:
The tree DIP switches S4, S3, S2 must be set to either the ON or OFF position depending on how
the cables are mounted in the cable connectors (see table below). The ON position is printed on the
top of the switches. The OFF position is the opposite position. Note that there are two separate
actuators on each switch. They must both be set to the same position.
S4 S3 S2
0A 0B 1A 1B 2A 2B
NO Cable
S4= ON S3= ON S2= ON
One Cable
S4= ON S3= ON S2= ON
Two
Cables S4= OFF S3= OFF S2= OFF

Kompan A/S
C. F. Tietgens Allé 32C
DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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Installation of 110V/230V power cable
Installation of the 110/230V power cable must be done in compliance to local rules and
regulations for fixed installations.
The installation must be done by an authorised electrician or an equal qualified person.
Connect the power cable to the following terminals:
Gray = Phase, Blue = Neutral Yellow/Green = Protective ground
Replacing fuses
1) Remove and replace the 4A fuse by hand.
OBS! Fuses must only be replaced by fuses of same types and ratings.
Type :
Little fuse, MINI® Blade Fuse Rated 32V, no: 0297004_ 4 A 121 mV 23.48 mΩ17 A²s
Power cable

Kompan A/S
C. F. Tietgens Allé 32C
DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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Server PCB overview
P1 24V Input from transformer P1.1= 0V
P1.2= +24V
P2 Test lamp / pushbutton connection P2.1= +24V
P2.5= button input
P2.6= lamp output
P2.2-P2.4= lamp output
CAN 0-2 Connectors for playground cables Orange= +24V
Black= 0V
Green= CAN-H
Blue= CAN-L