KOMPAN ICON User manual

ICON
Server box installation manual
Rev. 1.1

Kompan A/S
C. F. Tietgens Allé 32C
DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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Contents
1.0 About this manual.........................................................................................................................................................3
2.0 Intended use..................................................................................................................................................................3
2.1 European WEEE directive............................................................................................................................................3
3.0 Installation and service instructions..............................................................................................................................4
Server box overview.......................................................................................................................................................4
Installation of the 24V cables from the playground........................................................................................................5
Setting the DIP switches:................................................................................................................................................8
Installation of 110V/230V power cable..........................................................................................................................9
Replacing fuses...............................................................................................................................................................9
Server PCB overview ..................................................................................................................................................10
4.0 Technical specifications..............................................................................................................................................12
4.1Certifications ...............................................................................................................................................................13
4.3 Maintenance instructions ...........................................................................................................................................15
Appendix 1 .......................................................................................................................................................................16
Assembly of old cable system: .....................................................................................................................................16
Appendix 2 .......................................................................................................................................................................17
Replacing old server (rev 1.0) with the new server (rev 1.2)........................................................................................17

Kompan A/S
C. F. Tietgens Allé 32C
DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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1.0 About this manual
This manual describes the installation and maintenance of the Server box for ICON playgrounds. It
also includes technical specifications and information about certifications.
2.0 Intended use
The ICON Server box is a system designed for powering and controlling up to 6 structures on an
ICON playground. The build in LINUX server controls the gaming; utilizing 6 CAN bus output
ports. The 24V power supply utilizes 6 power outputs each fused by 4A. A build in day/week timer
gives the option of powering the playground off at periods. The ICON Server box is specially
designed and approved for use with ICON equipment only.
Installation instructions described in this manual must be followed. If the installation, use and
maintenance of the ICON Server box, described in this manual are violated, the protection
provided by the Server box may be impaired!
2.1 European WEEE directive
All electronic components of ICON are subject to the European WEEE directive and must at
the lifecycle end be recycled according to the directive. The electronic components are marked
with WEEE recycle mark.

Kompan A/S
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DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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3.0 Installation and service instructions
Server box overview
!
24V power
supply and
LINUX
server
Main 110/230V circuit breaker
16A Resettable Fuses
Installation
manual
Electrical
specifications
Test button /
indicator lamp

Kompan A/S
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DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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OBS! BEFORE ANY WORK WITHIN THE SERVER BOX IS DONE THE MAIN
CIRCUITBREAKER MUST BE SWITCHED OFF!!!
Installation of the 24V cables from the playground
Preparing the cables:
1) Dismantle the cable by app. 70mm 2) Cut off the filler cords
3) Cut off the white and yellow wires 4) Dismantle the inner cords by 5mm
Switch to the
off position!
16A resettable
fuse

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DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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5) Mount the wire ferrules using a special plier 6) Final result
See specification below!
Wire Ferrules for CAN bus (blue & green wire): Kompan order no: A900648-99
Wire Ferrules for 24V (Orange & Black wire): Kompan order no: A900648-99
Crimping Pliers for End Sleeves (ferrules) Knipex: Kompan order no: A900638-99
Connecting the cables:
1) Put on the screw cap 2)Put cable through the fastener and fasten properly
3) Unscrew the cable fitting 4) Twist the shield cords around the cable jacket

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DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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5) Put on the cable fitting 6) Fasten the cable to the copper rail
6) Mount the wires according to the colors in the 7) Cable mounted, mount the remaining cables in
PCB-terminals, starting with orange at the left. The same way
OBS! The special terminal opener tool from Wago
MUST be used for mounting the wires!
Wago order no:236-332

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DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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Setting the DIP switches:
The tree DIP switches S4, S3, S2 must be set to either the ON or OFF position depending on how
the cables are mounted in the cable connectors (see table below). The ON position is printed on the
top of the switches. The OFF position is the opposite position. Note that there are two separate
actuators on each switch. They must both be set to the same position.
S4 S3 S2
0A 0B 1A 1B 2A 2B
NO Cable
S4= ON S3= ON S2= ON
One Cable
S4= ON S3= ON S2= ON
Two
Cables S4= OFF S3= OFF S2= OFF

Kompan A/S
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DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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Installation of 110V/230V power cable
Installation of the 110/230V power cable must be done in compliance to local rules and
regulations for fixed installations.
The installation must be done by an authorised electrician or an equal qualified person.
Connect the power cable to the following terminals:
Gray = Phase, Blue = Neutral Yellow/Green = Protective ground
Replacing fuses
1) Remove and replace the 4A fuse by hand.
OBS! Fuses must only be replaced by fuses of same types and ratings.
Type :
Little fuse, MINI® Blade Fuse Rated 32V, no: 0297004_ 4 A 121 mV 23.48 mΩ17 A²s
Power cable

Kompan A/S
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DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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Server PCB overview
P1 24V Input from transformer P1.1= 0V
P1.2= +24V
P2 Test lamp / pushbutton connection P2.1= +24V
P2.5= button input
P2.6= lamp output
P2.2-P2.4= lamp output
CAN 0-2 Connectors for playground cables Orange= +24V
Black= 0V
Green= CAN-H
Blue= CAN-L

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DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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Details of the CAN connectors
The following connectors J9-J19 is for debug or production use only. They are not in use after
installation of a playground!
J9 Modem debug interface
J12 Serial debug port
J13 FPGA debug port
J14 Aux 5V COM port, not used
J15 Aux COM, not used
J16 Aux USB, used
J19 Ethernet/USB connector for debugging
Fuses Type: Little Fuse
1a-6a MINI® Blade Fuse Rated 32V, no: 0297004_ 4 A 121 mV 23.48 mΩ17 A²s

Kompan A/S
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DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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4.0 Technical specifications
Technical specification:
Panel dimensions HxWxD : 865 x 611 x 336mm
Manufacturer : Pro-Automatic A/S, Sønderrmarken 16, DK-6670 Holsted
Pro no. : YYYWWNNN
Standard : EN60439-1/-3
Type current and frequency: AC 50-60Hz
Rate operations voltage : 100 – 240VAC
Max short circuit current : 6kA
Max fuse / I peak : 16A type gL
Degree of protection : IP44
Current : 16A
Internal separation : Form 1
Color : Grey
Supply cable : 3x2,5mm² CU / 3xAWG10, type according to local
System earthing : TT / TN-S
Temperature range : -35...40°C
Contact information to manufacturer of Server box:
Electrical panel. : Pro- Automatic A/S
Sønderrmarken 16
DK-6670 Holsted
Tlf. [phone]
Web: www.pro-automatic.dk
E-mail: [email protected]
Kompan contact : Kompan A/S
Korsvangen 11
DK-5750
Tlf. [phone]
Web: www.KOMPAN.com
E-mail: [email protected]
Equipment ratings:
See electrical diagrams.

Kompan A/S
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DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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4.1Certifications
3183264
Conforms to UL std. 61010-1 second edition
Certified to
CAN/CSA std. C22.2 No. 61010 second edition

Kompan A/S
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DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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Kompan A/S
C. F. Tietgens Allé 32C
DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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4.3 Maintenance instructions
0.0 Basic principles:
0.1 The purpose of the maintenance is to point out that the panel is in accordance with the
regulations valid at the time of production or re-construction.
0.2
Special attention has to be paid to the examination and control of conditions and material regarding the safety of persons, domestic animals and property.
0.3 As the craftsmanship concerns the maintenance has to be done properly and well by
qualified persons and by using suitable material and tools.
1.0 Periodic maintenance
At least once a year a visual control of the outer capsulations of the panel has to be made to
ensure that enclosure is intact. Open the door of the server box and check for damages
inside the box.

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DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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Appendix 1
Assembly of old cable system:
Follow the instructions in section “Preparing the Cables” in this document and mount the cable as
shown in the following picture:
1.5 sqr. Brown to the Orange connector
1.5 sqr. Blue to the Black connector
Brown CAN wire to the Green connector
Blue CAN connector to the Blue connector

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DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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Appendix 2
Replacing old server (rev 1.0) with the new server (rev 1.2)
1. Mark carefully the wires on J1 and J17 according to the terminal numbers on the schematic
below:
Old Server

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2. Transfer the wires to the new server according to the table and the schematic of the new
server below:
Old server New server
J1.1 P1.2 +24V in
J1.2 P1.1 0V in
J1.3 Remove this wire
J1.5 P2.1
J1.6 Remove this wire
J17.5 P2.5
J17.6 P2.6
J6.1,2,3,4,5,7,8 Remove all wires
New server

Kompan A/S
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DK 5220 Odense SØ Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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