Kongskilde GXS 2805 User manual

ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1
Part number 51505880
1st edition English
March 2019
GXS 2805
GXS 3205
Disc Mower
OPERATOR’S MANUAL

Contents
1GENERALINFORMATION
Notetotheowner...........................................................................1-1
Intendeduse................................................................................1-4
Prohibitedusage...........................................................................1-5
Prohibitedusage...........................................................................1-6
Electro-MagneticCompatibility(EMC).....................................................1-7
Manualscopeandrequiredtraininglevel..................................................1-8
ProductIdenticationNumber(PIN).......................................................1-10
Productidentication......................................................................1-11
Operator'smanualstorageonthemachine...............................................1-12
Implementorientation.....................................................................1-13
2SAFETYINFORMATION
Safetyrulesandsignalworddenitions....................................................2-1
Generalrecommedations...................................................................2-2
Illustrations.................................................................................2-3
Legalobligations...........................................................................2-3
Fireorexplosionprevention................................................................2-3
Hazardouschemicals.......................................................................2-4
Startinguptheimplementsafely...........................................................2-5
Travelingonpublicroads...................................................................2-6
Operatingtheimplementsafely............................................................2-8
Stoppingtheimplementsafely............................................................2-10
Maintenance...............................................................................2-11
PersonalProtectiveEquipment(PPE)....................................................2-12
Safetyrequirementsforuidpowersystemsandcomponents-hydraulicsystems......2-13
Noiseemission............................................................................2-14
Vibrationlevels............................................................................2-14
Implementstability.........................................................................2-15
Ecologyandenvironment.................................................................2-16
Safetysigns...............................................................................2-17
3CONTROLSANDINSTRUMENTS
Machinecomponents
Accesstoimplementcomponents......................................................3-1
4OPERATINGINSTRUCTIONS
Commissioningtheunit
Choiceoftractor........................................................................4-1
Checkbeforeuse.......................................................................4-2
Startingtheunit
Connectiontothetractor...............................................................4-4
Hydraulicconnections..................................................................4-6

PowerTake-Off(PTO)driveshaft–Shorten..........................................4-7
Parkingtheunit
Disconnectionandparking.............................................................4-9
5TRANSPORTOPERATIONS
Roadtransport
Transportposition......................................................................5-1
Transportonpublicroads..............................................................5-4
6WORKINGOPERATIONS
Generalinformation
Implementoverview....................................................................6-1
Frictionclutch...........................................................................6-2
Twistedblades..........................................................................6-3
Discandblades–Q+system..........................................................6-4
Workingposition........................................................................6-6
Reliefofcutterbar......................................................................6-7
Headlandposition......................................................................6-9
Hydraulicstonerelease...............................................................6-10
Stonerelease..........................................................................6-11
Workingintheeld....................................................................6-12
7MAINTENANCE
Generalinformation
Recommendations.....................................................................7-1
Torque..................................................................................7-4
Torqueforclass12.9...................................................................7-7
Fluidsandlubricants...................................................................7-8
Maintenanceplanning
Maintenancechart......................................................................7-9
Aftertherst3hoursofoperation
Boltsandttings.......................................................................7-10
Aftertherst50hoursofoperation
Cutterbar-oilchange.................................................................7-10
Bevelgearboxabovethecutterbar-oilchange......................................7-11
Bevelgearboxattheheadstock-oilchange..........................................7-12
Dailyinspection
Cutterbar-oilcheck..................................................................7-13

Every40hours
PowerTake-Off(PTO)-Grease.......................................................7-15
Lubricationchart.......................................................................7-16
Every80hours
Bevelgearboxabovethecutterbar-oilcheck........................................7-17
Bevelgearboxattheheadstock-oilcheck...........................................7-18
Every200hours
Cutterbar-oilchange.................................................................7-19
Every600hours
Bevelgearboxabovethecutterbar-oilchange......................................7-21
Bevelgearboxattheheadstock-oilchange..........................................7-22
Everysixyears
Hydraulichoses.......................................................................7-23
Asrequired
Maintainingthefrictionclutch..........................................................7-24
PowerTake-Offforthecutterbar......................................................7-25
Controlofbalance.....................................................................7-26
Replacementofblades–Q+system.................................................7-27
Replacementofdiscs..................................................................7-29
Replacementofhubs..................................................................7-30
Storage
Pressurewashing.................................................................7-32
Endofseasonservice.............................................................7-33
Orderingpartsand/oraccessories..............................................7-34
8TROUBLESHOOTING
Faultcoderesolution
Drivingtipsandfaultnding........................................................8-1
9SPECIFICATIONS
Dimensions.................................................................................9-1
Technicaldata..............................................................................9-2
Fluidsandlubricants.......................................................................9-3
10ACCESSORIES
Generalinformation.......................................................................10-1
CategoryIIhitchpin.......................................................................10-1
Swathdiscsystem.........................................................................10-1

Highguideshoeset.......................................................................10-1
Hydraulicvalveblock......................................................................10-2
Lightkitforverticaltransportposition.....................................................10-2
Lightkitforhorizontaltransportposition...................................................10-2
11FORMSANDDECLARATIONS
ECDeclarationofConformity.............................................................11-1

1-GENERALINFORMATION
1-GENERALINFORMATION###_1_###
Notetotheowner
Thismanualhasbeenpreparedtoassistyouinthecorrectproceduretorunin,todrive,tooperate,toadjustandto
maintainyournewimplement.
Thisimplementhasbeendesignedandbuilttogivemaximumperformance,economyandeaseofoperationunder
awidevarietyofconditions.
Priortodelivery,yourimplementwascarefullyinspectedbothatthefactoryandbyyourdealertomakesurethatit
reachesyouinoptimumcondition.Tomaintainthisconditionandassuretrouble‐freeoperationitisimportantthat
routineservices,asspeciedinthismanual,arecarriedoutattherecommendedintervals.
Readthismanualcarefully(especiallyChapter2thatcoversthesafetyinformation)andkeepthismanualinacon-
venientplaceforfuturereference.DONOToperateorpermitanyonetooperateorservicethisimplementuntilyou
and/orotherpersonshavereadthismanual.Readthemanual,itwillsaveyoutimeandhasslelater.Lackofknowl-
edgecanleadtoaccidents.Employonlytrainedoperatorswhohavedemonstratedtheabilitytooperateandservice
thisimplementcorrectlyandsafely.Contactyourdealerforassistanceprovidingtherequiredtrainingtoyouropera-
tors.Contactyourdealertoobtainadditionalmanualsoralternatelanguageversions.
Ifatanytimeyourequireadvicethatconcernsyourimplement,donothesitatetocontactyourauthorizeddealer.He
hasfactory‐trainedpersonnel,genuineservicepartsandthenecessaryequipmenttocarryoutyourservicerequire-
ments.
NOTICE:ThisimplementhasbeendesignedandbuiltinlinewiththerequirementsputforwardbytheEuropean
Directives2006/42/ECand2014/30/EU.
AlwaysusegenuineKONGSKILDEServicePartsorpartsthatmatchatleastthesamequality,reliabilityandfunc-
tionalityastheequivalentoriginalServicePartswhenyouserviceandrepairyourimplementanddonotmodifyyour
implementwithoutawrittenpermissionofthemanufacturer.Failuretodosowillvoidtheresponsibilityofthemanu-
facturer.
Checklocalroadlegislationbeforeyoudrivetheimplementonpublicroads.
Whenyouoperateinterchangeableimplement,makesurethattheimplementisCEapproved.
Asthispublicationisdistributedthroughoutourinternationalnetwork,theimplementillustrated,eitherasstandardor
asanaccessory,mayvaryaccordingtothecountryinwhichtheimplementistobeused.Lowspecicationcongu-
rations,aschosenbythecustomer,maydeviatefromthespecicationsgiven.
Severalguresinthisoperator'smanualshowthesafetyguardingortheadditionalguards,legallyrequiredbycertain
countries,openorremovedtobetterillustrateaparticularfeatureoradjustment.Theimplementmustnotbeusedin
thiscondition.Foryourownsafety,makesurethatallguardsareclosedorreplacedbeforeyouoperatetheimple-
ment.
1-1

1-GENERALINFORMATION
OWNERASSISTANCE
WeatKONGSKILDEandyourKONGSKILDEdealerwantyoutobecompletelysatisedwithyourinvestment.Nor-
mally,yourdealer'sServiceDepartmentwillhandleanyproblemswithyourimplement.Sometimeshowever,misun-
derstandingcanoccur.Ifyourproblemhasnotbeenhandledtoyoursatisfaction,wesuggestyoutocontacttheowner
orGeneralManagerofthedealership,explaintheproblemandrequestassistance.Whenadditionalassistanceis
needed,yourdealerhasdirectaccesstoourbranchofce.
COMPANYPOLICY
Companypolicy,whichisoneofcontinuousimprovement,reservestherighttomakechangesindesignandspeci-
cationatanytimewithoutnoticeandwithoutobligationtomodifyunitspreviouslybuilt.
Alldatagiveninthisbookissubjecttoproductionvariations.Theinformationinthispublicationisprovidedonthe
basisofinformationthatwasavailableatthetimethatthemanualwaswritten.Settings,proceduresandotheritems
canchange.Thesechangescanaffecttheservicethatisgiventotheimplement.
Dimensionsandweightsareapproximateonlyandtheillustrationsdonotnecessarilyshowtheimplementinstandard
condition.Forexactinformationaboutanyparticularimplementpleaseconsultyourdealer.Makesurethatyouhave
themostcurrentandcompleteinformationfromyourdealerbeforeyoustartanyjob.
ACCESSORIESANDOPTIONS
Yourimplementhasbeendesignedtooperateinawidevarietyofsoils/cropsandconditions.Neverthelessadditional
equipmentmay,incertaincases,berequiredtoimprovetheimplementperformance.Alistofthisadditionalequip-
mentisgiveninthe''Accessories”chapterinthismanual.Useonlythoseaccessoriesdesignedforyourimplement.
PARTSANDACCESSORIES
GenuineKONGSKILDEpartsandaccessorieshavebeenspecicallydesignedforKONGSKILDEimplements.
Wewouldliketopointoutthat''non-genuine”partsandaccessorieshavenotbeenexaminedandreleased
byKONGSKILDE.Theinstallationand/oruseofsuchproductscouldhavenegativeeffectsuponthedesign
characteristicsofyourimplementandtherebyaffectitssafety.KONGSKILDEisnotliableforanydamagecaused
bytheuseof''non-genuine”partsandaccessories.
RelyonyourauthorizeddealertosupplyyouwithgenuineKONGSKILDEpartsonly.Thesepartsarecoveredbyour
warrantyandwillgiveyouthebestperformance.
SeethepartscatalogorbrowsetheKONGSKILDEportaltondservicepartsforyourimplement.
Whenyouorderserviceparts,alwaysquotethemodelandserialnumberprintedontheProductIdenticationNumber
(PIN)plate.
1-2

1-GENERALINFORMATION
LUBRICANTS
Yourdealersellsaselectionofspeciallyformulatedlubricantsbasedonownengineeringspecications.
Recommendedlubricantsforyourimplementarelistedinthemaintenancechapter.
WARRANTY
Yourimplementiswarrantedaccordingtolegalrightsinyourcountryandthecontractualagreementwiththeselling
dealer.Nowarrantyshall,however,applyiftheimplementhasnotbeenused,adjustedandmaintainedaccordingto
theinstructionsgiveninthisoperator'smanual.
Itisprohibitedtocarryoutanymodicationstotheimplementunlessspecicallyauthorized,inwriting,bya
KONGSKILDErepresentative.
CLEANINGYOURIMPLEMENT
Whenyouuseahighpressurewasher,donotstandtooclosetotheimplementandavoiddirectingthejetatelectronic
components,electricalconnections,breathers,seals,llercaps,andsoon.
Cleandecalsonlywithasoftcloth,waterandagentledetergent.DONOTusesolvent,gasolineorotherharsh
chemicalstocleandecals.Decalscouldberemovedorgetdamaged.
DISASSEMBLYORSCRAPPING
Whenyourimplementistakenoutofservicebecauseitisdamagedbeyondrepairorhasreachedtheendofits
usefullife,disassembly,scrappingand/orrecyclingofcomponentsmustbeperformedonlybyaqualiedtechnician
withserviceinstructions,andincompliancewithlocallawandregulations.
1-3

1-GENERALINFORMATION
Intendeduse
KONGSKILDEdiscmowercanonlyperformtheusual
workinagriculture.Onlyconnectthediscmowertoatrac-
torthatcorrespondswiththespecicationsoftheimple-
mentandislegaltouse.OnlythePowerTake-Off(PTO)
ofthetractorcandrivetheattacheddiscmower.
Thediscmowercansolelycutonthegroundnatural
orplantedgrassandstemcropsforanimalfeeding
purposes.Thediscmowerlaysthematerialinaswath,
whichallowsthesubsequentpick-upofthematerial.
Theworkmustoccurunderreasonableconditions,or
thoroughagriculturalknowledgeandauthorisedopera-
tion,onanormalcultivationthathasareasonableexten-
sionwithoutforeignmatterandthelike.Theperformance
oftheimplementwilldependonthecrop,theconditionof
theeld,theground,andnallytheweather.
Intendeduseimpliesthatyouobservetheprescriptions
concerningadjustment,operationandmaintenanceinthe
instructionmanual.Observedaltogetherthesafetyin-
structionsaswellascommonrulesconcerningtechnical
safety,workingpracticesandroadsafety.Alsoreadthe
sparepartscataloganduseoriginalspareparts.Ifnec-
essarycontactanauthorisedworkshop.
Ifyounoticedegradationofperformance,contactyour
dealerforassistance.Hemayhaveusefulinformation
forimprovements,orakitmaybeavailabletoenhance
theperformance.
1-4

1-GENERALINFORMATION
Prohibitedusage
NOTICE:DONOTusethisimplementforanotherpur-
posethanintendedbythemanufacturer(asdescribed
inthemanual,shownbythedecals,orinotherproduct
safetyinformationprovidedwiththeimplement).These
informationsourcesdenetheintendeduseoftheimple-
ment.
Donotusethisimplement:
1.Tocutgrassinparkfacilitiesandlawns.
2.Tocutgrassonthesidesofpublicroadways.
3.Toharvestcorn.
4.Toclearforestordenselywoodedareas.
Anyotherusebeyondtheintendeduseisregardedas
misuseandrequirestheauthorizationofthemanufac-
turer.Themanufacturerisnotresponsibleforanydam-
agethatresultsfromtheimproperuseoftheimplement.
Theuserbearsthatrisk.
Contactyourlocaldealerwhenyouarenotsureabout
theuseorfunctionofyourimplementinaparticularap-
plication(forexamplecrop,variety,uniqueconditions,
etcetera)oryoudonotknowifthereisaneedforspe-
cialequipmentorspecialprecautions.
Nopartsmustbettedtothisimplement,whichhavenot
beenreleasedbyKONGSKILDE.Theymightaffectthe
implementoperation,safetyoftheuserorotherpeople,
stabilityorwearcharacteristicsoftheimplement.They
mayalsovoidthehomologationapprovalobtainedfor
yourcountryandcompliancewithECdirectives.
Donotmakechangestotheimplementanditsconstruc-
tionwithoutthepermissionfromthemanufacturer.The
manufacturerdoesnotacceptanyresponsibilityfordam-
agesthatresultsfromunauthorizedmodication.
1-5

1-GENERALINFORMATION
Prohibitedusage
NOTICE:DONOTusethisimplementforanotherpur-
posethanintendedbythemanufacturer(asdescribed
inthemanual,shownbythedecals,orinotherproduct
safetyinformationprovidedwiththeimplement).These
informationsourcesdenetheintendeduseoftheimple-
ment.
Donotusethisimplement:
1.Tocutgrassinparkfacilitiesandlawns.
2.Tocutgrassonthesidesofpublicroadways.
3.Toharvestcorn.
4.Toclearforestordenselywoodedareas.
Anyotherusebeyondtheintendeduseisregardedas
misuseandrequirestheauthorizationofthemanufac-
turer.Themanufacturerisnotresponsibleforanydam-
agethatresultsfromtheimproperuseoftheimplement.
Theuserbearsthatrisk.
Contactyourlocaldealerwhenyouarenotsureabout
theuseorfunctionofyourimplementinaparticularap-
plication(forexamplecrop,variety,uniqueconditions,
etcetera)oryoudonotknowifthereisaneedforspe-
cialequipmentorspecialprecautions.
Nopartsmustbettedtothisimplement,whichhavenot
beenreleasedbyKONGSKILDE.Theymightaffectthe
implementoperation,safetyoftheuserorotherpeople,
stabilityorwearcharacteristicsoftheimplement.
Donotmakechangestotheimplementanditsconstruc-
tionwithoutthepermissionfromthemanufacturer.The
manufacturerdoesnotacceptanyresponsibilityfordam-
agesthatresultsfromunauthorizedmodication.
1-6

1-GENERALINFORMATION
Electro-MagneticCompatibility(EMC)
ThismachinecompliesstrictlywiththeEuropeanRegulationsonelectro‐magneticemissions.However,interference
mayariseasaresultofadd‐onequipmentwhichmaynotnecessarilymeettherequiredstandards.Assuchinterfer-
encecanresultinseriousmalfunctionoftheunitand/orcreateunsafesituations,youmustobservethefollowing:
•Ensurethateachpieceofnon‐KONGSKILDEequipmentttedtothemachinebearstheCEmark.
•Themaximumpowerofemissionequipment(radio,telephones,etc.)mustnotexceedthelimitsimposedbythe
nationalauthoritiesofthecountrywhereyouusethemachine.
•Theelectro‐magneticeldgeneratedbytheadd‐onsystemshouldnotexceed24V/matanytimeandatanylo-
cationintheproximityofelectroniccomponents.
FailuretocomplywiththeseruleswillrendertheKONGSKILDEwarrantynullandvoid.
1-7

1-GENERALINFORMATION
Manualscopeandrequiredtraininglevel
Introductiontothismanual
Thismanualgivesinformationabouttheuseofyour
KONGSKILDEmachineasintendedandunderthe
conditionsforeseenbyKONGSKILDEduringnormal
operation,routineservice,andmaintenance.
Thismanualdoesnotcontainalltheinformationthatre-
latestoperiodicservice,conversions,andrepairsthat
onlytrainedservicepersonnelcanperform.Someof
theseactivitiesmayrequireappropriatefacilities,techni-
calskills,and/ortoolsthatKONGSKILDEdoesnotsupply
withthemachine.
ThemanualcontainsthechaptersasshownontheCon-
tentspages.SeetheIndexattheendofthismanualto
locatespecicitemsaboutyourKONGSKILDEmachine.
Normaloperation
Normaloperationconsistsoftheuseofthismachinefor
thepurposeKONGSKILDEintendsbyanoperatorthat:
•Isfamiliarwiththemachineandanymountedequip-
mentortowedequipment
•Complieswiththeinformationonoperationandsafe
practicesasspeciedbyKONGSKILDEinthismanual
andbythesignsonthemachine
Normaloperationincludes:
•Preparationandstorageofthemachine
•Additionandremovalofballast
•Connectionanddisconnectionofmountedequipment
and/ortowedequipment
•Adjustmentandcongurationofthemachineand
equipmentforthespecicconditionsofthejobsite,
eld,and/orcrop
•Movementofcomponentsintoandoutofworkingpo-
sitions
Routineserviceandmaintenance
Routineserviceandmaintenanceconsistsofthedaily
activitiesnecessarytomaintainthepropermachine
function.Theoperatormust:
•Befamiliarwiththemachinecharacteristics
•Complywiththeinformationonroutineserviceandsafe
practicesasspeciedbyKONGSKILDEinthismanual
andbythesignsonthemachine
Routineservicecaninclude:
•Fueling
•Cleaning
•Washing
•Toppingupuidlevels
•Greasing
•Replacingconsumableitemssuchaslightbulbs
Periodicservice,conversions,andrepairs
Periodicserviceconsistsofactivitiesthatarenecessary
tomaintaintheexpectedlifeoftheKONGSKILDEma-
chine.Theseactivitieshavedenedintervals.
Trainedservicepersonnelfamiliarwiththemachinechar-
acteristicsmustperformtheseactivitiesatthedened
intervals.Trainedservicepersonnelmustcomplywith
theinformationonperiodicserviceandsafepracticesas
partlyspeciedbyKONGSKILDEinthismanualand/or
othercompanyliterature.
Periodicserviceincludes:
•Oilchangeservicefortheengine,hydrauliccircuits,or
transmission
•Periodicexchangeofothersubstancesorcomponents
asrequired
ConversionactivitiesrebuildtheKONGSKILDEmachine
inacongurationthatisappropriateforaspecicjob
site,crop,and/orsoilconditions(e.g.,installationofdual
wheels).Conversionactivitiesmustbedone:
•Bytrainedservicepersonnelfamiliarwiththemachine
characteristics
•Bytrainedservicepersonnelthatcomplywiththe
informationonconversionaspartlyspeciedby
KONGSKILDEinthismanual,assemblyinstructions,
and/orothercompanyliterature
Repairactivitiesrestoreproperfunctiontoa
KONGSKILDEmachineafterafailureordegradation
ofperformance.Dismantlingactivitiesoccurduringthe
scrappingand/ordismantlingofthemachine.
Trainedservicepersonnelfamiliarwiththemachinechar-
acteristicsmustperformtheseactivities.Trainedservice
personnelmustcomplywiththeinformationforrepairas
speciedbyKONGSKILDEintheservicemanual.
Beforeyouoperate
Readthismanualbeforeyoustarttheengineor
operatethisKONGSKILDEmachine.Contactyour
KONGSKILDEdealerif:
•Youdonotunderstandanyinformationinthismanual
•Youneedmoreinformation
•Youneedassistance
Allpersonstrainingtooperate,orwhowilloperate
thisKONGSKILDEmachineshouldbeoldenoughto
possessavalidlocalvehicleoperatingpermit(ormeet
otherapplicablelocalagerequirements).Thesepersons
1-8

1-GENERALINFORMATION
mustdemonstratetheabilitytooperateandservicethe
KONGSKILDEmachineinacorrectandsafemanner.
1-9

1-GENERALINFORMATION
ProductIdenticationNumber(PIN)
Theunitisidentiedbyaserialnumber.
Serialnumber,modelandotherspecicationscanbe
foundonthePINplate.
ProvideyourKONGSKILDEdealerthemodelandPIN
whenyouorderparts.
RecordthePINinthefrontofthismanualforquickrefer-
ence.
ZEIL18HT00546EA1
(1)Companyname(7)Yearofconstruction
(2)Designation(8)Certicationmark
(3)Model(9)Modelyear
(4)ProductIdenticationNumber(PIN)(10)Type/Variant/Version
(5)Maximumweight(11)Mailaddress
(6)Madein(countryoforigin)(12)Brandidenticationlogo
1-10

1-GENERALINFORMATION
Productidentication
NOTE:DonotremoveorchangetheProductIdentica-
tionNumber(PIN)plate(1)ontheimplement.
ThePINplate(1)isonthetopoftheimplement.
ThePINisalsoengravedonthechassisat(A)belowthe
PINplate(1).
ZEIL18HT00787FA1
Forfuturereference,recordyourimplementmodeland
PINinthespacesbelow.
Model
ProductIdenticationNumber(PIN)
1-11

1-GENERALINFORMATION
Operator'smanualstorageonthemachine
Keepthisoperator'smanualprotectedandaccessibleon
thetractorwheneveryoutransportoroperatetheimple-
ment.
1-12

1-GENERALINFORMATION
Implementorientation
NOTE:Todeterminetheleft-handsideandtheright-hand
sideoftheimplement,standbehindtheimplementand
facethedirectionoftravelduringworkingoperation.
Thefollowingoverheadviewillustrationisageneralrepre-
sentationoftheimplement.Theillustrationindicatesthe
sides,front,andrearorientationsoftheimplementasre-
ferredtothroughoutthisoperator’smanual.
ZEIL18HT00819FA1
NOTE:Thearrowindicatesthedirectionoftheimplement
duringworkingoperation.
(A)Frontoftheimplement
(B)Right-handsideoftheimplement
(C)Rearoftheimplement
(D)Left-handsideoftheimplement
1-13

1-GENERALINFORMATION
1-14