KROFTMAN EM-20 User manual

V03.00 KR 191022
Electrical drive for garage doors JANUS 650 (retrofit)
Elektro-Antrieb für Rolltore JANUS 650 (Nachrüstung)
Elektrische aandrijving voor roldeuren JANUS 650 (ombouwset)
EM-20
Kroftman H700h/H900h
Installation manual
Montageanleitung
Installatiehandleiding

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Teilen / parts / onderdelen
19mm + 13mm 8mm / 5/16"
Werkzeuge / Tools / gereedschappen
ONDERDELEN-700H-900H
BK-10
53x53x2.5 51mm
6x
PRA00041-001
51x76x1.8 3000mm
1x
SC-B
6.2x25mm
48x
1x
PRA00047-01-006
1x
PRA00047-006
1x
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5
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2x 12x
1
250
A-mm
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2x 12x
500
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3
2x 12x
8

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#1
#2
#3
#4
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2x 2x
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12

GDO-10V3L2 ToroTM
Roll Up Garage Door Opener
Doc # 160033_02
Part # 13375
Released 25/05/15
13

2GDO-10V3L2 Toro™Owner Installation Instructions
GDO-10V3L2 Toro™
Roll Up Garage Door Opener
Contents
1. Important Safety Instructions 3
2. Controller Input And Outputs 4
3. Operating Controls 5
4. Set Up Requirements 6
4.1 Kit Contents 6
4.2 Choosing your Set up 6
5. Pre-Installation Requirements 7
5.1 Door Operation 7
5.2 Unsuitable Door Types 7
5.3 Position 7
5.4 Power Supply 7
5.5 Sideroom 7
5.6 Forks 7
6. Installation 8
6.1 Preparation 8
6.2 Fitting The Opener 8
6.3 Mounting The Opener 8
6.4 Installing The Wall Mounted Control Unit 9
7. Programming The Opener 9
8. Setting Limits 10
8.1 Setting Travel Limits 10
8.2 Code A Transmitter For Limit Setting 11
8.3 Setting Limits Via Transmitter 11
9. Coding Transmitter 12
9.1 Coding Transmitter Button 12
9.2 Selecting Function Of The Button 12
9.3 Returning To Main Screen 12
10. Remotely Coding Transmitters 13
10.1 Selecting The Function To Be Coded 13
10.2 Activate Remote Code Set Mode 13
11. Setting Pedestrian Position 13
11.1 Setting Pedestrian Position 13
11.2 Checking Pedestrian Position 13
11.3 Error Displays 13
12. Safety Obstruction Force Test 14
12.1 Testing Close Cycle 14
12.2 Testing Open Cycle 14
12.3 Adjusting the Safety Obstruction Force. 14
12.4 To Recalculate Force Margins 14
13. Safety Close & Auto-Close Mode 15
13.1 Safety Close Mode 15
13.2 Setting Up Satndard Auto-Close Mode 15
13.3 Safety Beam Triggered Auto Close 15
13.4 Pedestrian Auto-Close 15
13.5 Auto-Close After Obstruction: 15
14. Time Clock 16
14.1 Time Clock Operation 16
14.2 Time Clock Settings 16
14.3 Day Light Saving Time Adjustment 17
15. Accessories Installation 17
15.1 Fitting Courtesy Lights 17
15.2 Fitting Solenoid Or Magnetic Locks 17
16. Battery Replacement 18
16.1 Replacing Backup Batteries 18
16.2 Replacing Transmitter Batteries 18
17. Battery Disposal 18
18. Specifications 19
19. Troubleshooting 20
20. Maintenance 21
20.1 Door Maintenance 21
20.2 Lubrication (every 3 - 6 months) 21
20.3 Door Service and Repair 21
20.4 Opener Maintenance 21
20.5 Service Indicator 21
21. Appendix 22
A - Console Menu Structure 22
B - Viewing & Editing Logic Console Parameters 24
C - Control Board Adjustments 25
D - Diagnostic Tools 27
E - Memory Tools 28
F- Transmitter Editing 29
G - Transmitter Management 31
22. Warranty and Exclusion of Liability 32
Automatic Technology Australia Pty Ltd to the extent that such may be lawfully excluded hereby expressly disclaims all conditions or warranties, statutory or
otherwise which may be implied by laws as conditions or warranties of purchase of an Automatic Technology Australia Pty Ltd Garage Door Opener. Automatic
Technology Australia Pty Ltd hereby further expressly excludes all or any liability for any injury, damage, cost, expense or claim whatsoever suffered by any
person as a result whether directly or indirectly from failure to install the Automatic Technology Australia Pty Ltd Garage Door Opener in accordance with these
installation instructions.
WARNING! • The door may operate unexpectedly, therefore do not allow anything to stay in the path
of the door.
• For Safety protection, a Safety Beam must be fitted with logic console. Failure to comply
will void the warranty and may result in serious personal injury and/or property damage .
• The drive must not be used with a door incorporating a wicket door, unless the drive cannot
be operated with the wicket door open.
• The drive is intended to be installed at least 2.5m above the floor.
• DO NOT allow children to operate the opener. Any device that can operate the opener,
make sure it is out of reach of children and that the doorway is in full view at all times. Serious
personal injury and/or property damage can result from failure to follow this warning.
• When using auto close mode, a Safety (Photo Electric) Beam must be fitted correctly and
tested for operation at regular intervals. Extreme caution is recommended when using
auto close mode. All safety rules must be followed.
ELECTROCUTION! • Place opener in protected area so that it does not get wet.
• Do not spray with water .
• Disconnect the power cord from mains power before making any repairs or removing
covers. Only experienced service personnel should remove covers from the opener.
• If the power supply cord is damaged, it must be replaced by an Automatic Technology
service agent or suitably qualified person.
• Electrical wiring must be compliance with the local building an electrical codes.
14

Owner Installation Instructions GDO-10V3L2 Toro™3
WARNING! • The door may operate unexpectedly, therefore do not allow anything to stay in the path
of the door.
• For Safety protection, a Safety Beam must be fitted with logic console. Failure to comply
will void the warranty and may result in serious personal injury and/or property damage .
• The drive must not be used with a door incorporating a wicket door, unless the drive cannot
be operated with the wicket door open.
• The drive is intended to be installed at least 2.5m above the floor.
• DO NOT allow children to operate the opener. Any device that can operate the opener,
make sure it is out of reach of children and that the doorway is in full view at all times. Serious
personal injury and/or property damage can result from failure to follow this warning.
• When using auto close mode, a Safety (Photo Electric) Beam must be fitted correctly and
tested for operation at regular intervals. Extreme caution is recommended when using
auto close mode. All safety rules must be followed.
ELECTROCUTION! • Place opener in protected area so that it does not get wet.
• Do not spray with water .
• Disconnect the power cord from mains power before making any repairs or removing
covers. Only experienced service personnel should remove covers from the opener.
• If the power supply cord is damaged, it must be replaced by an Automatic Technology
service agent or suitably qualified person.
• Electrical wiring must be compliance with the local building an electrical codes.
The safety alert symbols below indicate a personal safety or property damage instruction
exists. READ THESE INSTRUCTIONS CAREFULLY.
This automatic Door opener is designed and tested to offer safe service provided it is installed
and operated in strict accordance with the following safety rules. Failure to comply with the
following instructions may result in death, serious personal injury or property damage.
1. Important Safety Instructions
CAUTION:
Emergency access • If your facility has no pedestrian entrance door, an emergency access device should be
installed.
Entrapment under
operating door • DO NOT operate the opener unless the door is in full view and free from objects such as
cars and children/people. Make sure that the door has finished moving before entering or
leaving the premises.
• Do not allow children to play with door controls or transmitters.
• Ensure the door is in good working order by undertaking regular servicing.
• For ADDITIONAL SAFETY protection we STRONGLY recommend the fitting of a Safety
(Photo Electric) Beam.
• Safety beams must be installed if the closing force at the bottom edge of the door exceeds
400N (40kg)
Installation • Frequently examine the installation, in particular, springs and mountings for signs of wear,
damage or imbalance. DO NOT use if repair or adjustment is needed since a fault in the
installation or an incorrectly balanced door may cause injury. DO NOT attempt to repair
the door yourself as hardware is under extreme tension.
•The door must be well balanced and in good working order. Door springs, brackets and their
hardware are under extreme tension and can cause serious personal injury. Do not attempt
to adjust them. A faulty Door must be repaired by a industrial roller Door professional prior
to opener installation.
• Remove or disengage all Door locks and mechanisms prior to installation of the opener.
• Ensure no parts of the Door or installation extend over public paths or roads.
• After installation a full function test of the system and safety devices must be done.
Security • Make sure the door is fully closed before leaving the driveway. .
Entanglement in
or laceration from
moving door
• Keep hands and loose clothing clear of door and opener at all times.
• Keep clear of door during operation as severe lacerations can occur on sharp edges of door..
15

4GDO-10V3L2 Toro™Owner Installation Instructions
2. Controller Input And Outputs
Light Relay Output N/O, Com,
N/C Contact
Lock Relay Output N/O, Com,
N/C Contact
Serial Interface Connector
12 volts 6 Amp - Hr Batteries
Engage/Disengagement Handle
Standby Battery Charger/Solar
Connector
11
03
12
06
07
04
02
01
05
08
01
02
09
03
04
05
06
07
08
09
10
11
12
Fig 2.1
10
Solar Shunt
Standby Battery Shunt
Motor Connector
10 Amps Slow Blow Fuse
24 Volts Ac In Connector
Position Sensor Connector
16

Owner Installation Instructions GDO-10V3L2 Toro™5
16
15
20
14
13 21
19
18 17
Terminal Block ( From Left To Right )
AUX OUT Receiver’s Auxiliary Output
V+ Accessory Supply
SB3 Third Safety Beam Input
SB2 Second Safety Beam Input
SB1 First Safety Beam Input
0V Common For Safety Beams
0V Common Terminal For Control Inputs
FIRE N/O , N/C Input Terminal
GPI N/O Input Terminal
OPN N/O , N/C Input Terminal
STP N/O , N/C Input Terminal
CLS N/O Input Terminal
Programmer PG-3 Input
Console Previous Button
Liquid Crystal Display
Console Next Button
Console Open Button
Console Stop Button
Console Set Button
Console Close Button
13 14
15
16
17
18
19
20
21
3. Operating Controls
Fig 3.1
17

6GDO-10V3L2 Toro™Owner Installation Instructions
4. Set Up Requirements
Fig 4.1
Fig 5.1
Fig 5.2
Fig 5.3
4.1 Kit Contents
4.2 Choosing your Set up
The GDO-10V3L2 can be set up in various ways and therefore may
require additional items. Common Set ups are as follows;
ITEM DESCRIPTION QTY ORDER
CODE
1 GDO-10V3L2 POWER DRIVE UNIT 1 60233
2 COMMUNICATION CABLE 1 61909
3 WALL CONTROL UNIT L2 1 61565
4 TRIO-CODE 4B PTX-5 TRANSMITTER 2 61161
5 LOCKING BAR COVER 2 71040
6 FORK EXTENSION 6 61486
ACCESSORY PACK (61480)
7 CLIP CABLE CLIPSAL NO 564/1 5 72845
8 SCREW-EYE 2 10595
9 SELF TAPPING SCREW 6 X 25 (1”) 2 10672
10 PLASTIC WALL PLUG 6.9 X 25 (1”) 4 11152
1
23
4
5
6
7
8
9
10
Set Up Items Required
Dead Man Set Up Drive Unit, console
Automated Set Up Drive Unit, console and transmitter
Automated Set Up
with Safety Beams
Drive Unit, console, transmitter and safety beams
(optional extra)
18

Owner Installation Instructions GDO-10V3L2 Toro™7
5. Pre-Installation Requirements
IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLATION
Warning: Incorrect installation can lead to severe injury.
Follow ALL installation instructions.
NOTE: Planetary chain equipment must be removed from the door
prior to installation of GDO-10V3L2 Toro™.
5.1 Door Operation
The door must be in good operating condition. The maximum effort
to move the door up or down, from stationary, should not exceed 150
Newtons (15 kg force) at the bottom rail.
Lift the door to about halfway. When released, the door should stay in
place supported entirely by its springs. Raise and lower the door to check
for binding or sticking.
The door may need to be serviced to meet these requirements – refer
to the door manufacturer’s servicing instructions or contact an authorised
dealer.
5.2 Unsuitable Door Types
The fitting of an opener to doors with removable mullions or doors
incorporating a wicket door is not recommended.
5.3 Position
The opener can be installed on either the right or left hand side of the
door (when viewed from inside the garage). The opener is factory set for
right hand side installation.
This opener must be installed in a dry position that is protected from the
weather. Moisture or corrosion damage is not covered by the Warranty.
5.4 Power Supply
Properly earthed 3 pin single-phase power is required.
WARNING! Using a portable power generator is not
recommended. The opener may appear to malfunction
due to spikes, surges and fluctuations in the generated
voltage.
5.5 Sideroom
Sideroom For Right Hand Side Installation
The minimum sideroom required from the edge of the door curtain is 140
mm to the inside of the door bracket when the opener is mounted on the
door bracket (Fig. 5.1).
NOTE: The door axle diameter must not exceed 35mm.
• Sideroom For Left Hand Side Installation
The minimum sideroom required from the edge of the door curtain is 127
mm to the inside of the door bracket when the opener is mounted on the
door bracket (Fig. 5.2).
5.6 Forks
Attach and secure all six (6) forks 6to the drive unit 1 with screws
supplied (Fig. 5.3).All the six (6) forks must be used and properly engaged
into the drum of the door for the opener to work effectively.
140
185
182
127
Fig 5.1
Fig 5.2
Fig 5.3
6
1
19

8GDO-10V3L2 Toro™Owner Installation Instructions
6.1 Preparation
a. Check the door’s operation:
i. The door must travel smoothly and be easy to operate
by hand.
ii. Adjust any tight or twisted guides.
iii. Clean the guides if there is any oil or wax present using a
suitable white spirit. The only lubricant suitable for use on
door guides is silicon spray. DO NOT use WD-40, RP-7,
petroleum grease, or similar.
b. Install the locking bar covers 5if there are locking bar holes in
the guides.
CAUTION - Do not lock your door with the locking bars
after installing the opener. Remove or disable the lock.
Security is not affected as the opener has an inbuilt
locking facility.
c. Affix the warning labels supplied with this opener in a prominent
place where they are clearly visible.
d. Choose the side where the opener will be installed ensuring
there is sufficient sideroom.
Check that the door is still balanced and smooth to operate. If it
is not, the door may require servicing (refer to door manufacturer’s
instructions).
6.2 Fitting The Opener
a. At the end opposite to where the opener will be fitted, check that
the door axle is tightened to the bracket securely. (Fig. 6.1)
b. Open the door completely and tie safety ropes around the door
roll approximately 300 mm from each end. Do not tie the ropes
too tight as damage to the curtain may ensue.
c. At the end where the opener is to be fitted, support the door with
a safe and suitable lifter.
WARNING! Make sure the support is snug under the
door, is stable and will not move.
d. At the end where the opener will be fitted, use pen to mark the
position of the saddle on the door bracket and the position of the
door bracket on the wall to assist in reassembling.
e. Remove the bolts and saddle from the door bracket.
f. Remove the door bracket allowing the door to rest on the support
6.3 Mounting The Opener
a. If the internal gear does not rotate freely, switch the opener to
manual by pulling the disengagement handle down (there will be
a click), so the ring gear can be rotated by hand.
b. Slide the opener over the door axle and into the drum of the
door (Fig. 6.2).
c. Ensure the internal gear is pushed in as far as possible (without
interfering with the door curtain) and that all of the door drum’s
wheel spokes are completely between the opener’s drive forks.
6. Installation
NOTE - For minimum sideroom installations,
the door may have to be taken down.
WARNING! The opener must not
be used with a door incorporating a
wicket door.
WARNING! The door and its springs
are under significant tension.
Adjustments should only be carried
out by experienced persons, as
this function can be dangerous if
not performed under strict safety
procedures.
Fig 6.1
Fig 6.2
Tighten U bolts
20