KS Tools Brilliant Tools BT160100 User manual

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BEDIENUNGSANLEITUNG - OPERATING INSTRUCTIONS - NOTICE D‘UTILISATION
DE/TTE/HBA/27-11-2019
Brilliant Tools 1/2“ Druckluft-Schlagschrauber, 1450 Nm
Brilliant Tools 1/2“ pneumatic impact screwdriver, 1450 Nm
Brilliant Tools Tournevis à percussion à air comprimé 1/2“, 1 450 Nm
Brilliant Tools Chave de percussão a ar comprimido 1/2“, 1450 Nm
BT160100
WICHTIG
Bitte stellen Sie sicher, dass die Person, die dieses Gerät benutzt, vor der Benutzung die Bedienungsanleitung
aufmerksam gelesen und verstanden hat. Auf dem Gehäuse Ihres Druckluftwerkzeuges stehen die Modell- und die
Seriennummer. Bitte schreiben Sie sich diese hier auf.
IMPORTANT
Veuillez vous assurer que l‘utilisateur de ces appareils a pris connaissance et compris la notice utilisateur. Sur le corps
de votre appareil pneumatique est indique la reference du modele et le numero de serie.
IMPORTANT
Please ensure that the person using this equipment has read the Operating Manual carefully and understood it before
using the equipment. The model number and serial number are provided on the housing of the pneumatic tool. Please
enter these here.
IMPORTANTE
Assegure-se que a pessoa que utiliza este equipamento leu com atenção e compreendeu o respetivo manual de
instruções antes da utilização do mesmo equipamento. No corpo da sua ferramenta pneumática estão identificados o
modelo e o número de série. Anote os mesmos.

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Introduction
Dear customer!
Thank you for buying one of our products. You can find all the information you need in these operating instructions.
Please read the instructions completely with care and observe the advice given. The operating instructions are part of
the Item and should be kept intact. The manufacturer is not liable for personal injuries and material damages which result
from improper use.
1. Provisions for use
The manufacturer shall not be held liable for personal and/or material damage which can be traced back to unintended
use of the tool.
2. Safety Guidelines
These Operating Instructions contain information that you must know and understand before commissioning. This
information serves to ensure YOUR SAFETY and shall help
TO PREVENT OPPLICATION ERRORS. For ease of identification of this information, we have made them clear by using
the safety icons listed below.
Please read the Operating Instructions prior to commissioning and comply with them.
DANGER:
Indicates an imminent hazardous situation, and if it is not prevented, it can lead to death or severe injuries.
CAUTION:
Indicates an imminent and potential hazardous situation, and, if it is not prevented, it can lead to minor injuries.
WARNING:
Indicates an imminent and potential hazardous situation, and, if it is not prevented, it can lead to death or severe injuries.
CAUTION:
Sections without a safety icon indicate an imminent and potential hazardous situation, and if it is not prevented, it can
lead to severe injuries.
Please read and comply with all the instructions specified here.
This pneumatic tool has been designed for specific applications.
KS TOOLS hereby strongly recommends NOT to modify this pneumatic tool and / or to use it for applications for which
it has not been designed.
If you have any queries relating to the application, please do NOT use the pneumatic tool before you have written to KS
Tools and received instructions from us to that effect.
Important Safety Instructions WARNING
Improper use or maintenance of this pneumatic tool can lead to serious injuries. Please read and understand all warnings
and operating instructions before you use this pneumatic tool. When you use the pneumatic tools, you should always
follow the basic safety precautions in order to reduce the risk of injury.

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RISK OF INJURY WHAT CAN HAPPEN HOW IT CAN BE PREVENTED
INJURIES TO EYES AND
HEAD
Pneumatic tools and accessories can
accelerate
materials such as metallic pieces, wood
shavings and other small parts to high
speeds and thus cause severe injuries to
your eyes.
Compressed air can be very hazardous.
The compressed jet of air can cause severe
injuries to soft body parts such as the eyes,
ears, etc.
Parts of the pneumatic tool can become
loose or break away and fly with high speed
in the direction of the user or in the vicinity
surrounding other persons.
Always wear safety goggles of type
Z87.1 approved by ANSI.
Never leave a pneumatic tool lying
around unattended.
Always decouple the pneumatic hose
when it is not in use.
For extra safety, you can also wear
an approved safety mask or face
shield in addition to the safety
goggles.
FIRE AND EXPLOSIONS Impact wrench and screwdriver tools can
generate sparks in conjunction with cutting
and grinding discs, and these sparks can
ignite combustible materials.
Exceeding the maximum permissible
operating pressure of such tools or
accessories can lead to an explosion and
cause sever injuries.
Please ensure that everything has
been connected correctly.
Never use the tools in the vicinity
of combustible substances such as
petrol, kerosene, cleaning agents etc.
Always work in a clean and well
ventilated area without combustible
materials.
Never use oxygen, carbon dioxide
or any other medium filled in glass
bottles in order to operate the
pneumatic tools.
Use only compressed air up to the
MAX pressure, which is permissible
for your pneumatic tool.
HEARING DAMAGE The noise generated by pneumatic tools
can lead to permanent hearing damage in
the long run.
Always wear an ANSI S3.19 ear
protection.
INJURY TO THE RES-
PIRATORY SYSTEM
Cutting / grinding discs generate dust and
particles flying all around, which can be
hazardous for human lungs and respiratory
systems.
Certain materials such as adhesives and
tar contain chemicals, whose vapours can
cause severe injuries when breathed in over
a long period.
Always use a well-fitting safety mask
or face shield or a piece of breathing
equipment approved by MSHA /
NISH when working with pneumatic
tools.
INJURIES Pneumatic tools that are left lying around
unattended or with the pneumatic
hose connected can be activated by
unauthorised persons and injure them or
other persons.
Loosen the pneumatic hose from
your tool when it is not in use and
store it in a safe place beyond the
reach of children.

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INJURIES Pneumatic tools can send particles shooting
through the operating range.
Use only those parts, fasteners
and accessories that have been
recommended by the manufacturer.
Always maintain the workplace in an
orderly manner. Please ensure that
children and other persons do not
have any access to your workplace
while you are working with pneumatic
tools.
Always provide adequate illumination
at your workplace.
Pneumatic tools can be activated
inadvertently while they are in use or when
changing the accessories.
Remove the pneumatic hose for
lubrication or to fix cutting / grinding
discs, etc. to the tool.
Never lift and carry the pneumatic
tool using the hose.
Prevent inadvertent activation of the
tool.
Never carry pneumatic tools with the
finger on the outlet.
Repairs / service should be carried
out only by authorised specialists or
experts.
Pneumatic tools can accelerate work-pieces
to such an extent that any contact can
cause severe injuries.
Losing control of a pneumatic tool can lead
to serious injuries for the person operating
them as well as to other persons
Please use clamps, fasteners or
other fixtures in order to prevent
unintended movements.
Never use pneumatic tools under the
influence of drugs or alcohol.
Always ensure that they are tightly
fixed and balanced.
Always keep the handles clean and
free from oil and grease.
Please be alert and observe what
you are doing. Never use the tools
when you are tired.
Poor quality, improper or damaged
attachments such as e.g. cutting discs,
sockets, etc. can fly off and cause serious
injuries.
Always use attachments that are
designed for the speed of the
pneumatic tool.
Never use pneumatic tools, that
have been dropped, are jammed or
have been damaged during use.
Use only impact screwdriver sockets
with an impact screwdriver.
Do not use brute force on the tool.
Allow the tool to operate.

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ENTANGLEMENT /
ENMESHING
Tools that have moving parts or drive
moving parts such as sockets, cutting /
grinding discs, etc. can get caught in hair,
clothing, jewellery or other loose objects
and lead to serious injuries.
Never wear clothes having loose
belts or straps, which can get caught
in the moving parts of the tool.
Remove all jewellery, watches, wrist
straps / bracelets, necklaces etc.
which can get caught in the tool.
Please take care to keep your hands
away from moving parts and to tie up
your hair or to cover it.
Always wear well-fitting clothes and
safety goggles when you use this
tool.
CUTS OR BURNS Tools that cut, turn shears, hammer or
chisel can cause serious injuries.
Keep the working parts of the tool
away from your hands and body.
3. Operation
Before every use
• Operate, inspect and maintain the tool only in accordance with rules and regulations (local, state, federal and national),
which are relevant and applicable to pneumatic hand tools.
• Remove water from the compressor tank and condensate from the hosepipes. To be referred to in the manual published
by the compressor manufacturer.
CAUTION: Always disconnect the tool from the air inlet before lubricating it, fixing or removing
attachments or switching off the tool.
• The chapter on „Maintenance“ in this manual describes the procedure for lubricating the tool.
CAUTION: Always use only pneumatic impact screwdriver sockets and accessories, if nothing else is
possible. Never use sockets or accessories for normal hand ratchets.
• Select the required impact screwdriver socket. Use extension adapters only if nothing else is possible.
• Connect the tool to a pneumatic hose of the required size.
CAUTION: Using a quick-connector kit makes connecting much easier.
IMPORTANT: It is recommended to use air filters and lubricating nipples.
Usage:
• Switch on the compressor and wait until the pneumatic tank is filled up.
• Set the regulation knob of the compressor to 90 PSI (6.2 bar). This tool operates with a maximum pressure of 90 PSI
(6.2 bar).
• Set the torque regulating knob to the required value in order to prevent excessive rotation.

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IMPORTANT: The torque values can vary. This depends on the size of your compressor and the air
supply (l/min).
• Do not use any damaged or frayed pneumatic hoses and connections.
• Press the outlet in order to use the tool.
• Let go of the outlet to stop the tool.
• Always disconnect the tool from the air inlet before lubricating it, fixing or removing attachments or switching off the
tool.
• When you have completed your work, switch off the compressor and shut it down, as described in the manual
published by the manufacturer.
• Always use only dry and clean air at a maximum pressure of 90 PSI (6.2 bars). Dust, corrosive vapours and / or high
moisture may destroy the motor of a pneumatic tool.
• Do not remove any labels or stickers as they are used for identification. If required, replace damaged labels and
stickers.
• Keep your hands, loose clothes and hair away from the rotating end of the tool.
4. Maintenance
LUBRICATION
Pneumatic tools require permanent lubrication. The motor and the bearing use compressed air to drive the tool. You must
lubricate the motor daily since moisture in the compressed air causes rust formation on the motor. It is recommended to
use an integrated lubrication device or fixture.
Lubricating the motor manually:
Decouple the tool from the pneumatic hose and hold it such that the air inlet points upwards.
Press the outlet and
allow 1-2 drops into the air inlet. By pressing the outlet, the oil slips easily into the motor.
Reconnect the tool to the pneumatic hose,
cover the air outlet with a cloth and allow the tool to run for a few seconds.
Never lubricate the tool with combustible or volatile liquids such as kerosene, diesel or aviation
fuel.
WARNING: Any oil in the motor is expelled immediately out of the air outlet. Always hold the air outlet
away from human beings and other articles.
Maintenance
• Always use accessories recommended by your reseller or dealer.
• Always disconnect the tool from the air inlet before proceeding with maintenance.
• Incorrect or defective replacement parts can lead to damage.
5. Checks
All tools are to be checked for damage.
6. Disposal
The Tool is to be disposed of or recycled in accordance with the legislation of the respective country.

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7. Guarantee
The KS Tools Werkzeuge-Maschinen GmbH guarantee applies for all tools that are used under normal usage conditions.
The following are excluded from the guarantee:
• Consumables e.g. any type of cutting tools, cutting inserts and disks, cutting and scraping tools, brooms, brushes,
files, batteries, bits or bit sockets, rotor blades in pneumatic devices, isolators on heating coils, any type of fuses,
carbon brushes, etc.
• Faulty functioning of parts that show usage-related or other natural wear and tear, as well as tool defects that can
be traced back to usage-related or other natural wear and tear.
• Defects in the tool that can be traced back to a failure to observe the operating instructions, improper use, use under
abnormal environmental conditions or unsuitable operating conditions, overloading or improper maintenance.
Also defects in tools caused by the use of accessory parts or other parts that are not KS Tools original parts.
• Tools which have been modified or equipped with additions.
• Minor deviations from the intended quality that are however insignificant for the value and suitability for use of the tool.
The guarantee period is 12 months in cases of industrial or equal use.
The guarantee period starts on the date of purchase by the commercial end customer. The date of the original purchase
receipt is decisive. For technical products with limited guarantee types A, B and C, the user must principally submit the
purchase receipt in addition to the serial number of the device, if present.
The guarantee applies under consideration of the guarantee type for the duration specified in the price list valid on the
day the product was purchase.
If no guarantee claim exists for the product (expiration of the guarantee time, guarantee exclusion for the reasons listed
in Sec. 2) but the repair is still possible, this will only be carried our following approval of the cost estimate by the user.