KSR Moto TR 125 User manual
IMPORTANT MANUAL INFORMATIONS
1
Congratulations on your purchase of the motorcycle. This model is the result of a vast experi-
ence in the production of ¿ne sportingtouring and racing machines. ,t represents the high de-
gree of craftsmanship and reliaEility that have made us to one of the leaders in these ¿elds.
This manual Zill give you an understanding of the operationinspectionand Easic maintenance of this motor-
cycle. ,f you have any Tuestions concerning the operation or maintenance of your motorcycleplease consult a
dealer.
The design and manufacture of this motorcycle fully comply with the emissions standards for clean air applicable
at the date of manufacture. We have met these standards without reducing the performance or economy of
operation of the motorcycle. To maintain these high standardsit is important that you and your dealer pay close
attention to the recommended maintenance schedules and operating instructions contained within this manual.
IMPORTANT MANUAL INFORMATIONS
2
Particularly important information is distinguished in this manual by the following notations:
Failure to follow WARNING instructions could result in severe injury or death of the
motorcycle operator a bystander or a person inspecting or repairing the motorcycle.
A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle.
NOTE: A NOTE provides key information to make procedures easier or clearer.
!WARNING
!WARNING
CAUTION
NOTE:
ƔPlease always put the manual with the vehicle for maintenance and service records.
ƔThis manual contains important vehicle information. +owever the producer will continually improve this
product and the design and the Tuality that lead to difference between the manual and the current
version of the vehicle.
,f you have any Tuestions concerning this manual please consult your dealer.
FOR YOUR OWN SAFETY PLEASE READ THIS MANUAL CAREFULLY BEFORE YOU DRIVE THIS MOTORCYC-
LE. ONLY OPERATE THE MOTORCYCLE WHEN YOU HAVE BEEN COMPLETELY AWARE OF ADEQUATE KNOW-
LEDGE OF CONTROLS AND OPERATION AND FEATURES AND YOU HAVE BEEN TRAINED IN SAFETY AND
PROPER RIDING TECHNIQUES. PERIODIC INSPECTIONS AND MAINTENANCE AND GOOD DRIVING SKILLS
WILL ENSURE YOUR SAFETY DRIVING AND INCREASE THE PRODUCT RELIABLITY OF THIS MOTORCYCLE.
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IMPORTANT MANUAL INFORMATIONS
3
DEALER
STAMP HERE
TABLE OF CONTENTS
4
SAFETY INFORMATION ............6
Other Safe driving points..............9
Location of labels ........................10
DESCRIPTION............................11
Left view ....................................11
Right view...................................12
Operation instruments ................13
INSTRUMENT AND CONTROL
FUNCTIONS
.............................14
Main switch/steering lock............14
,ndicator and warning lights ........1
+andlebarswitches.....................1
Front brake lever .........................18
Rear brake pedal ........................18
Fuel/ Fuel Tank .........................18
Seat………………...…….....…...19
Engine oil…………………...........20
Sidesstand..................................21
Catalyticconverter.......................21
PRE-OPERATIONCHECKS.......22
Pre-operation check list ..............23
OPERATION AND IMPORTANT
RIDING POINTS.........................24
Starting the engine .....................24
Stop the engine ..........................24
Shifting and riding…….............…24
$cceleration and deceleration.....2
Engine break-in ..........................2
,nspection,nformation.................2
Parking .......................................2
CHECKING/ MAINTAINING
SERVICE INTERVALS..............27
Periodic maintenance chart.........28
Spark plug...................................30
$ir¿lter.........................................30
Oil drain pipe...............................30
Coolantinspection.......................31
Bleeding the coolant system.......31
ECU..........................................32
Adjust the idling…………..…......32
Checking the throttle cable free
play.............................................32
Clutch adjustment.......................33
Tires............................................33
Tire inspection............................33
Cast wheels................................34
Front brake ................................34
Front brake adjustment ..............3
Rear brake adjustment...............3
Brake pads.................................3
Front and rear brake brake Àuid..3
Lubricating of the cabes..............3
Front forke..................................3
Steering......................................3
Wheel bearings..........................38
Adjusting the chain tension ......38
Shock absorber...........................38
Battery.........................................39
Fuses..........................................40
TABLE OF CONTENTS
Replacing headlight bulb.............41
Front and rear turnsignal lamp....41
Tail/brake and license plate lamp...
....................................................41
,njectionsystem..……….......……41
Fuel pump...................................41
Fuel¿lter......................................42
TROUBLESHOOTING...............42
Troubleshooting chart.................43
CLEAN AND STORAGE............45
Clean..........................................4
Storage.......................................4
SPECIFICATIONS......................47
WIRINGDIAGRAM.....................48
WARRANTY INFORMATION.....49
SERVICE PLAN .........................50
SAFETY INFORMATIONS
THIS MOTORCYCLE IS A TWO
WHEEL ON ROAD VEHICLE.
BEFORE YOU USE THE VEHIC-
LE THE FIRST TIME PLEASE
READ THIS MANUAL CAREFUL-
LY IN ORDER TO FAMILIARIZE
YOURSELF WITH YOUR NEW
MOTORCYCLE.
THE USER OF THIS MOTORCYC-
LE SHOULD BE/ SHOULD HAVE:
Ɣ :(// 75$,1(' $1' )$0,/,-
AR TO ALL THE ASPECTS OF
MOTORCYCLE OPERATION ES-
PECIALLY THE OPERATION OF
THIS MODEL.
Ɣ )8//< ,16758&7(' ,1 7+(
MAINTENANCE REQUIRE-
MENTS THAT NOTED IN THIS
MANUAL.
Ɣ 2%7$,1 $ 48$/,),(' 75$,
NING & LEGAL LICENSE FOR
OPERATING OF THIS VEHICLE.
Ɣ$:(//$1'352)(66,21$/
MAINTENANCEANDCERTIFICA-
TED REPAIR SHOP TO ACQUIRE
GOOD MECHANICAL CONDI-
TIONS OF VEHICLE.
Safe riding
ƔTo check your vehicle before
each ride is one of the key points to
prevent an accident.
Ɣplease follow the maximum loads
limited of operator and passenger.
ƔMost of accidents on the moto-
rists are cased by automobile dri-
vers who “failure to recognize out
the vehicle” and caused mobile/
motorcycle accidents.
Therefore making yourself cons-
picuous in the public will be very
effective in preventing this kind of
accidents
Therefore
ƔWear a brightly colored
protective suits/jacket.
ƔOperate the turning signals befo-
re turning and slow down the speed
approaching and pass through the
intersection.
Ɣ.eep proper distance with Moto-
ristsand make them aware of your
location.
Ɣ.now your skills and limits.
Ɣ1ever lend your motorcycle to
others who not Tuali¿ed for riding it.
ƔAlways follow the legal speed limit
on the motorcycle and traf¿c law.
SAFETY INFORMATIONS
Ɣ
The posture of operator and
passenger is important for proper
control. Properly riding posture can
keep motorcycle in balance while
riding.
Ɣ
Operators should sit up right with
two hands on the handle bar and
feet on the Àoorboard while driving.
ƔPassengers should make sure
that she/ he can ¿rmly hold grip at
operator and with feet on footrest.
Ɣ'riving after drinking alcohol
or drug consumption or inÀuen-
cing medicaments is strictly pro-
hibited.
ƔThis motorcycle is designed
for on road use only. ,t is not sui-
table for off road use.
Protective clothing
Proper/adeTuate clothing will keep
yourself safe from potential acci-
dents:
ƔAlways wear an approved helmet
with face shield to protect your
eyes.
ƔThe wearing of proper jacket
shoesgloves reduce the degree of
injury from unexpected accident.
Ɣ1ever wear loose ¿tting clo-
thesotherwise they could catch
on the control levers or wheels
and can cause injury or accidents.
Ɣ1ever touch the engine or ex-
haust system during or after driving
as they become very hot and can
cause burns. Always wear protec-
tive clothing that covers your legs
anklesand feet.
0RGL¿FDWLRQV
Modi¿cations on the motorcycle
which have not been approved by
the producer or the removal of ori-
ginal parts may result in an unsafe
vehicle condition and entail severe
accidents and injuries. 1ot appro-
ved modi¿cations make your mo-
torcycle illegal.
Loading and accessories
The adding loading of acces-
sories or cargo on to your motor-
cycle will inÀuence the stee-
ring & balance of the vehicle.
,t may cause an accident so please
be extremely carefully and consider
the limitation when you eTuip it with
accessories. +ere are some guide-
lines referring loading cargo or ad-
ding accessories to your
motorcycle.
SAFETY INFORMATIONS
8
Loading
The total weight of the operator the
passenger the accessories and the
cargo may not exceed the maxi-
mum load limit.
Maximum payload
(do not include the vehicle):
150 kg
When loading within this weight
limit keep the following in mind:
ƔCargo and accessory weight
should be kept as low and close to
the motorcycle as possible. Make
sure to distribute the weight as
evenly as possible on both sides of
the motorcycle to minimize imba-
lance or instability.
ƔMake sure that accessories and
cargo are securely attached to mo-
torcycle.
Ɣ1ever attach any large or heavy
items to the handlebar the front fork
or the front fender. Such items
can create unstable handling or a
slow steering response.
Accessories
Original accessories have been
speci¿cally designed for use on
this motorcycle. .eep the following
guidelines in mindwhen mounting
accessories.
Ɣ1ever install accessories or car-
ry cargo that would inÀuence the
ground clearance the suspension
limit the steering or obscure lights
and reÀectors.
ƔAccessories on the handle bar
will inÀuence the steering of the
motorcycle. ,f you install accesso-
ries please keep it light in weight.
ƔWhen you eTuip the motorcycle
with electrical accessories please
consult a Tuali¿ed dealer to make
sure that the items will not exceed
the capacity of the electrical sys-
tem. Unproven items or poor instal-
lation may cause a dangerous loss
of electricity or short circuit or cable
¿re.
Gasoline and exhaust gas
ƔGASOL,1E ,S +,G+L<FLAMMABLE
ƔAlways turn off the engine when
refueling.
ƔTake care not to spill any gasoli-
ne on the engine or exhaust system
when refueling.
Ɣ'o not smoke or use mobile pho-
ne while refueling.
Ɣ1ever start the engine or let it run
for any length of time in a closed
area.
SAFETY INFORMATIONS
9
The exhaust fumes are poisonous
and may cause loss of conscious-
ness and death within a short time.
ƔAlways turn the engine off before
leaving the motorcycle and remove
the key from the main switch. When
parking the motorcycle please note
the following:
Ɣ,n case of swallowing any gaso-
line or gasoline getting into your
eyes please consult a doctor im-
mediately. .eep away the gasoline
from your skin.
ƔThe engine and exhaust system
remain hot. Therefore park the mo-
torcycle in a place where pedest-
rians or children are not likely to
touch these hot areas.
Ɣ'o not park the motorcycle on a
slope or a soft ground otherwise it
can fall over.
Ɣ'o not park the motorcycle close
to open or camp ¿re.
ƔPay attention to the environment.
Gasoline is not environmentally
friendly.
Other safe driving points
ƔTurn the signal before making
turns.
ƔWhen raining or driving across
slippery area keep your speed slow.
Take care while braking to avoid
slipping or even fall down.
ƔBe careful when passing parked
cars. ,nattention to other road users
can cause accidents.
DESCRIPTION
10
Location of labels
<ou will ¿nd two different labels and the engine number on the vehicle.
The anti tampering plate (1) is located under the seat bench.
The 9,1 number plate (2) is located on the right side of the steering
head tube.
The engine number (3) is stamped into the left engine cover.
12
3
DESCRIPTION
11
Left view
1. Front wheel
2. Front brake caliper
3. Front turn signal light
4. Battery
. Rear turn signal light
. Rear wheel
. Chain tensioner
8. Air ¿lter element
9. Shift pedal 1
845
3
3
2
7
9
6
DESCRIPTION
12
Right view
10. Tail/brake light
11. MufÀer
12. Fuel tank cap
13. Seat
14. Spark plug
1. Rear view mirror
1. +eadlight
1. Rear brake pedal
10
13
16
15
11
12
14
17
15
DESCRIPTION
13
Operation instruments
18. Clutch lever
19. Left handlebar switches
20. Speedometer unit
21. Main switch/steering
22. Right handlebar switches
23. Throttle grip
24. Front brake lever
18
24
20
21
22 23
19
OPERATION INSTRUMENTS
14
Main switch/steering lock
The main switch/steering lock con-
trols the ignition and lighting sys-
tems and is used to lock the stee-
ring.
ON “ ”
All electrical circuits are supplied
with powerand the engine can be
started. The key cannot be remo-
ved.
OFF “ ”
The electrical systems are off. The
key can be removed.
LOCK “ ”
The steering is lockedand the
electrical systems are off. The key
can be removed.
To lock the steering
1. Turn the handlebars all the way
to the left.
2. Turn the key in from the “ ”
positionand then turn it to “ ”
while still pushing it.
3. Remove the key.
To unlock the steering
Push the key inand then turn it to
“ ”while still pushing it.
Never turn the key to “ ” or
“ ”while the vehicle is moving.
Otherwise the electrical systems
willbeswitchedoffwhich may re-
sult in loss of control or an acci-
dent.Makesurethatthevehicleis
stopped before turning the key to
“ ” or “ ”.
!WARNING
OPERATION INSTRUMENTS
1
Indicator and warning lights
Speedometer
'isplay unit: km/h or mp/h
1.'isplay - Range: 0-199km/h or
0-124mp/h
Indicator lights
2.1eutral light N- Green
3.+igh beam light - Blue
4.'irection light - Green
.Oil alarm - Red
.Temp. alarm - Red
.EOB'- Orange
1. After the ¿rst 00km the oil
alarm will come on to re-
mind for the ¿rst oil change.
Press the adjust button for 3 sec
and the alarm light will turn off.
After every 1000 km it will come
again to remind checking the oil le-
vel.
2. ,n the normal condition when you
switch on the ignition the EOB'
light will go on and after starting
the engine some seconds later it
will disappear. ,f there is (are) dia-
gnostic trouble(s) after starting the
engine the EOB'will appear
and blink in different diagnostic
trouble codes.On the display you´ll
see the 'TC Code.('TC 1 - 1
failure'TC 2- 2 failures....).
Please contact a dealer as soon as
possible to check the vehicle.
8. Odometer and trip meter
Odometer: 'isplay range:
0-99999km or mile
Trip meter: 'isplay range:
0-999.9km or mile
'isplay unit is 01km or mile.
9. Fuel meter
'isplay range is levels. When the
fuel is below the ¿rst barit will blink
to remind for refuel.
10. RPM meter
The display range is 0-12000 rpm
with minimum of 200 rpm.
Select button
Press the Select button less than
3 sec. to change the display colour
form blue to orange and vice versa.
Press the Select button more than
3 sec. the unit change between
km/h and miles.
Adjust button
Press the Adjust button once to
switch between O'OTR,Pand
CLOC.mode.
1
3
4
6
2
7
5
SEL ADJ
10
9
8
2.The trip screen
,n trip screen press the adjust but-
ton once to switch from trip to clock.
Press and hold the adjust for 3 sec
to reset the trip.
3. The clock screen
OPERATION INSTRUMENTS
1
1.Adjust button function instruc-
tion
1.The main screen
,n the main screen press the adjust
button once to switch the function
from odometer to trip.
When the odometer display range
is over the Max it starts at zero.
When the display range of trip me-
ter is over the Max it will also start
at zero automatically but it can also
be reset manually by holding the
adjust button for 3 sec under the
trip screen.
,n the main screen press and hold
the adjust button for 3 sec to switch
from km to mile.
,n clock screen press the adjust
button once to switch from clock to
the main screen.
4. Select button function instruc-
tion
,n main screen press and hold the
select button for 3 sec to switch the
backlight color.
5. Enter the clock settings
,n main screen press and hold the
select and the adjust button for 3
sec to enter the clock settings.
OPERATION INSTRUMENTS
1
Handlebar switches
1. Light signal
Low beam switch
+igh beam switch
2. Turn signal switch
3. +orn switch
4. Clutch lever
1. Light signal
When the switch is in the low beam
position move the switch upwards
to use the light signal. The switch
will automatically return to the low
beam position.
Example: <ou want to set the hour
to 14h press the adjust button to
choose the hour you want to set.
Example: <ou want to set the mi-
nute to 14:0press the select but-
ton to enter the minute settings.
Then press the adjust button to
choose the minute you want to set.
After the settings are done press
the select button to store your
settings and get back to the main
screen.
1. High/low beam switch
When the switch is in the low beam
position move the switch down-
wards to use the high beam light.
The switch will not return automati-
cally to the low beam position.
2. Turn signal switch
Move the switch from the center
position to the right to activate the
right Àasher light or move the switch
to the left to activate the left Àasher
light. The switch will not return au-
tomatically to the center position.
3. Horn switch
The horn is sounded with this but-
ton.
4. Clutch lever
The clutch lever is ¿tted on the left
side of the handle bar.
1
2
3
4
. Starter switch
5. Starter switch
Use the starter switch to operate
the electric starter.
6. Hand/ front brake lever
The hand brake lever is ¿tted on
the right side of the handle bar and
refers to the front brake.
7. Throttle grip
The throttle grip can be used for the
acceleration and the deceleration
of the vehicle.
OPERATION INSTRUMENTS
18
Rear/ foot brake pedal
The rear brake pedal is located on
the right side of the vehicle and re-
fers to the rear brake. Press down
the brake pedal to activate the rear
brake.
Shift pedal
The shift pedal is located on the left
side of the engine. The position of
the gears is shown in the illustrati-
on. The Ä1“ neutral gear is located
between the ¿rst and the second
gear.
)XHOWDQN¿OOHUFDS
The fuel tank and the ¿ller cap are
located under the seat bench. To
reach the ¿ller cap you must re-
lease the seatbench.
5
7
6
1
6,5,4,3,2
N
OPERATION INSTRUMENTS
19
Fuel/ fuel tank
Make sure that there is all the time
suf¿cient fuel in the tank. To refuel
the vehicle open the ¿ller cap coun-
terclockwise. Fill the fuel tank until
the bottom of the ¿ller tube. 'o not
over¿ll the fuel tank otherwise it
may overÀow.
Recommended fuel:
Unleaded gasoline
95 Octane or higher
Fuel tank capacity: 7.5 L ± 0.2L
b) ,nsert the key into the seat lock
and then turn it clockwise to open.
c) 1ow you can realase the seat
bench.
2. To close the seat
a) Fold the seat down and then
push it down to lock it in place.
b) Remove the key from the seat-
lock.
Make sure that the seat is pro-
perly secured before riding.
It is not recommended to use E10
fuel. This can damage the engine
and fuel system.
Immediately wipe off spilled fuel
with a clean and dry soft cloth
because fuel may destroy pain-
ted surfaces or plastic parts.
In case of swallow any gasoline
or gasoline get into your eyes
please consult a doctor imme-
diately. Keep away the gasoline
from your skin.
Seat
1. To open the seat
a) Place the motorcycle on the
stand.
!WARNING
!WARNING
OPERATION INSTRUMENTS
20
should be visible at the upper limit.
Add engine oil if necessary.
Recommended engine oil:
SAE 10W-40
Castrol Power 1 4T 10W-40
Capacity is 1.2L
Never attempt to remove the
RLO ¿OO FDS MXVW DIWHU KLJK VSHHG
operation. The heated oil could
spout out. Wait until the oil cools
down.
Engine oil replacement
1. Start the engine and warm it up
for several minutes.
2. Place the vehicle on even
survace and hold it in upright
position.
3. Place a suitable container under
the engine.
4. Remove the oil drain bolt (3) and
clean the magnet from chips.
. Remove the 3 screws (4) of the
oil ¿lter cover. 'epollute the old
Filter.
. Remove the the oil strainer ()
screw. Blow up the strainer.
Engine oil
The oil level should be measured
between the upper and the lower li-
mit on the inspection glas (1) on the
right side of the engine. To check
the engine oil place the motorcyc-
le in an upright position on a level
surface.
Open the oil ¿ll cap (2) to ¿ll the
recommended oil to the level
between the upper and the lower li-
mit. ,f the engine is cold the oil level
should be visible near the lower
level. ,f the engine is warm the level
1
2
3
3
!WARNING
4
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