KSR Moto TR 125 User manual

IMPORTANT MANUAL INFORMATIONS
1
Congratulations on your purchase of the motorcycle. This model is the result of a vast experi-
ence in the production of ¿ne sportingtouring and racing machines. ,t represents the high de-
gree of craftsmanship and reliaEility that have made us to one of the leaders in these ¿elds.
This manual Zill give you an understanding of the operationinspectionand Easic maintenance of this motor-
cycle. ,f you have any Tuestions concerning the operation or maintenance of your motorcycleplease consult a
dealer.
The design and manufacture of this motorcycle fully comply with the emissions standards for clean air applicable
at the date of manufacture. We have met these standards without reducing the performance or economy of
operation of the motorcycle. To maintain these high standardsit is important that you and your dealer pay close
attention to the recommended maintenance schedules and operating instructions contained within this manual.

IMPORTANT MANUAL INFORMATIONS
2
Particularly important information is distinguished in this manual by the following notations:
Failure to follow WARNING instructions could result in severe injury or death of the
motorcycle operator a bystander or a person inspecting or repairing the motorcycle.
A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle.
NOTE: A NOTE provides key information to make procedures easier or clearer.
!WARNING
!WARNING
CAUTION
NOTE:
ƔPlease always put the manual with the vehicle for maintenance and service records.
ƔThis manual contains important vehicle information. +owever the producer will continually improve this
product and the design and the Tuality that lead to difference between the manual and the current
version of the vehicle.
,f you have any Tuestions concerning this manual please consult your dealer.
FOR YOUR OWN SAFETY PLEASE READ THIS MANUAL CAREFULLY BEFORE YOU DRIVE THIS MOTORCYC-
LE. ONLY OPERATE THE MOTORCYCLE WHEN YOU HAVE BEEN COMPLETELY AWARE OF ADEQUATE KNOW-
LEDGE OF CONTROLS AND OPERATION AND FEATURES AND YOU HAVE BEEN TRAINED IN SAFETY AND
PROPER RIDING TECHNIQUES. PERIODIC INSPECTIONS AND MAINTENANCE AND GOOD DRIVING SKILLS
WILL ENSURE YOUR SAFETY DRIVING AND INCREASE THE PRODUCT RELIABLITY OF THIS MOTORCYCLE.
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IMPORTANT MANUAL INFORMATIONS
3
DEALER
STAMP HERE

TABLE OF CONTENTS
4
SAFETY INFORMATION ............6
Other Safe driving points..............9
Location of labels ........................10
DESCRIPTION............................11
Left view ....................................11
Right view...................................12
Operation instruments ................13
INSTRUMENT AND CONTROL
FUNCTIONS
.............................14
Main switch/steering lock............14
,ndicator and warning lights ........1
+andlebarswitches.....................1
Front brake lever .........................18
Rear brake pedal ........................18
Fuel/ Fuel Tank .........................18
Seat………………...…….....…...19
Engine oil…………………...........20
Sidesstand..................................21
Catalyticconverter.......................21
PRE-OPERATIONCHECKS.......22
Pre-operation check list ..............23
OPERATION AND IMPORTANT
RIDING POINTS.........................24
Starting the engine .....................24
Stop the engine ..........................24
Shifting and riding…….............…24
$cceleration and deceleration.....2
Engine break-in ..........................2
,nspection,nformation.................2
Parking .......................................2
CHECKING/ MAINTAINING
SERVICE INTERVALS..............27
Periodic maintenance chart.........28
Spark plug...................................30
$ir¿lter.........................................30
Oil drain pipe...............................30
Coolantinspection.......................31
Bleeding the coolant system.......31
ECU..........................................32
Adjust the idling…………..…......32
Checking the throttle cable free
play.............................................32
Clutch adjustment.......................33
Tires............................................33
Tire inspection............................33
Cast wheels................................34
Front brake ................................34
Front brake adjustment ..............3
Rear brake adjustment...............3
Brake pads.................................3
Front and rear brake brake Àuid..3
Lubricating of the cabes..............3
Front forke..................................3
Steering......................................3
Wheel bearings..........................38
Adjusting the chain tension ......38
Shock absorber...........................38
Battery.........................................39
Fuses..........................................40

TABLE OF CONTENTS

Replacing headlight bulb.............41
Front and rear turnsignal lamp....41
Tail/brake and license plate lamp...
....................................................41
,njectionsystem..……….......……41
Fuel pump...................................41
Fuel¿lter......................................42
TROUBLESHOOTING...............42
Troubleshooting chart.................43
CLEAN AND STORAGE............45
Clean..........................................4
Storage.......................................4
SPECIFICATIONS......................47
WIRINGDIAGRAM.....................48
WARRANTY INFORMATION.....49
SERVICE PLAN .........................50

SAFETY INFORMATIONS

THIS MOTORCYCLE IS A TWO
WHEEL ON ROAD VEHICLE.
BEFORE YOU USE THE VEHIC-
LE THE FIRST TIME PLEASE
READ THIS MANUAL CAREFUL-
LY IN ORDER TO FAMILIARIZE
YOURSELF WITH YOUR NEW
MOTORCYCLE.
THE USER OF THIS MOTORCYC-
LE SHOULD BE/ SHOULD HAVE:
Ɣ :(// 75$,1(' $1' )$0,/,-
AR TO ALL THE ASPECTS OF
MOTORCYCLE OPERATION ES-
PECIALLY THE OPERATION OF
THIS MODEL.
Ɣ )8//< ,16758&7(' ,1 7+(
MAINTENANCE REQUIRE-
MENTS THAT NOTED IN THIS
MANUAL.
Ɣ 2%7$,1 $ 48$/,),(' 75$,
NING & LEGAL LICENSE FOR
OPERATING OF THIS VEHICLE.
Ɣ$:(//$1'352)(66,21$/
MAINTENANCEANDCERTIFICA-
TED REPAIR SHOP TO ACQUIRE
GOOD MECHANICAL CONDI-
TIONS OF VEHICLE.
Safe riding
ƔTo check your vehicle before
each ride is one of the key points to
prevent an accident.
Ɣplease follow the maximum loads
limited of operator and passenger.
ƔMost of accidents on the moto-
rists are cased by automobile dri-
vers who “failure to recognize out
the vehicle” and caused mobile/
motorcycle accidents.
Therefore making yourself cons-
picuous in the public will be very
effective in preventing this kind of
accidents
Therefore
ƔWear a brightly colored
protective suits/jacket.
ƔOperate the turning signals befo-
re turning and slow down the speed
approaching and pass through the
intersection.
Ɣ.eep proper distance with Moto-
ristsand make them aware of your
location.
Ɣ.now your skills and limits.
Ɣ1ever lend your motorcycle to
others who not Tuali¿ed for riding it.
ƔAlways follow the legal speed limit
on the motorcycle and traf¿c law.

SAFETY INFORMATIONS

Ɣ The posture of operator and
passenger is important for proper
control. Properly riding posture can
keep motorcycle in balance while
riding.
Ɣ Operators should sit up right with
two hands on the handle bar and
feet on the Àoorboard while driving.
ƔPassengers should make sure
that she/ he can ¿rmly hold grip at
operator and with feet on footrest.
Ɣ'riving after drinking alcohol
or drug consumption or inÀuen-
cing medicaments is strictly pro-
hibited.
ƔThis motorcycle is designed
for on road use only. ,t is not sui-
table for off road use.
Protective clothing
Proper/adeTuate clothing will keep
yourself safe from potential acci-
dents:
ƔAlways wear an approved helmet
with face shield to protect your
eyes.
ƔThe wearing of proper jacket
shoesgloves reduce the degree of
injury from unexpected accident.
Ɣ1ever wear loose ¿tting clo-
thesotherwise they could catch
on the control levers or wheels
and can cause injury or accidents.
Ɣ1ever touch the engine or ex-
haust system during or after driving
as they become very hot and can
cause burns. Always wear protec-
tive clothing that covers your legs
anklesand feet.
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Modi¿cations on the motorcycle
which have not been approved by
the producer or the removal of ori-
ginal parts may result in an unsafe
vehicle condition and entail severe
accidents and injuries. 1ot appro-
ved modi¿cations make your mo-
torcycle illegal.
Loading and accessories
The adding loading of acces-
sories or cargo on to your motor-
cycle will inÀuence the stee-
ring & balance of the vehicle.
,t may cause an accident so please
be extremely carefully and consider
the limitation when you eTuip it with
accessories. +ere are some guide-
lines referring loading cargo or ad-
ding accessories to your
motorcycle.

SAFETY INFORMATIONS
8
Loading
The total weight of the operator the
passenger the accessories and the
cargo may not exceed the maxi-
mum load limit.
Maximum payload
(do not include the vehicle):
150 kg
When loading within this weight
limit keep the following in mind:
ƔCargo and accessory weight
should be kept as low and close to
the motorcycle as possible. Make
sure to distribute the weight as
evenly as possible on both sides of
the motorcycle to minimize imba-
lance or instability.
ƔMake sure that accessories and
cargo are securely attached to mo-
torcycle.
Ɣ1ever attach any large or heavy
items to the handlebar the front fork
or the front fender. Such items
can create unstable handling or a
slow steering response.
Accessories
Original accessories have been
speci¿cally designed for use on
this motorcycle. .eep the following
guidelines in mindwhen mounting
accessories.
Ɣ1ever install accessories or car-
ry cargo that would inÀuence the
ground clearance the suspension
limit the steering or obscure lights
and reÀectors.
ƔAccessories on the handle bar
will inÀuence the steering of the
motorcycle. ,f you install accesso-
ries please keep it light in weight.
ƔWhen you eTuip the motorcycle
with electrical accessories please
consult a Tuali¿ed dealer to make
sure that the items will not exceed
the capacity of the electrical sys-
tem. Unproven items or poor instal-
lation may cause a dangerous loss
of electricity or short circuit or cable
¿re.
Gasoline and exhaust gas
ƔGASOL,1E ,S +,G+L<FLAMMABLE
ƔAlways turn off the engine when
refueling.
ƔTake care not to spill any gasoli-
ne on the engine or exhaust system
when refueling.
Ɣ'o not smoke or use mobile pho-
ne while refueling.
Ɣ1ever start the engine or let it run
for any length of time in a closed
area.

SAFETY INFORMATIONS
9
The exhaust fumes are poisonous
and may cause loss of conscious-
ness and death within a short time.
ƔAlways turn the engine off before
leaving the motorcycle and remove
the key from the main switch. When
parking the motorcycle please note
the following:
Ɣ,n case of swallowing any gaso-
line or gasoline getting into your
eyes please consult a doctor im-
mediately. .eep away the gasoline
from your skin.
ƔThe engine and exhaust system
remain hot. Therefore park the mo-
torcycle in a place where pedest-
rians or children are not likely to
touch these hot areas.
Ɣ'o not park the motorcycle on a
slope or a soft ground otherwise it
can fall over.
Ɣ'o not park the motorcycle close
to open or camp ¿re.
ƔPay attention to the environment.
Gasoline is not environmentally
friendly.
Other safe driving points
ƔTurn the signal before making
turns.
ƔWhen raining or driving across
slippery area keep your speed slow.
Take care while braking to avoid
slipping or even fall down.
ƔBe careful when passing parked
cars. ,nattention to other road users
can cause accidents.

DESCRIPTION
10
Location of labels
<ou will ¿nd two different labels and the engine number on the vehicle.
The anti tampering plate (1) is located under the seat bench.
The 9,1 number plate (2) is located on the right side of the steering
head tube.
The engine number (3) is stamped into the left engine cover.
12
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