KTM 1290 SUPER ADVENTURE R 2017 Manual

SETUP INSTRUCTIONS 2017
1290 Super Adventure R
Art. no. 3213630en

INTRODUCTION 1
*3213630en*
3213630en
02/2017
INTRODUCTION
Perform the work described in these setup instructions before the vehicle is delivered to the customer.
Read the setup instructions in their entirety before beginning work.
These setup instructions were written to correspond to the latest state of this series. We reserve the right to make changes in the interest
of technical advancement without at the same time updating this manual.
We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop are not specified here. It
is assumed that the work will be performed by a fully trained mechanic.
All specifications are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete technical specifications,
prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt these to
local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery options, devi-
ations from illustrations and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not
belong to the regular scope of supply.
© 2017 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright owner.
ISO 9001(12 100 6061)
According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead to
the maximum possible quality of the products.
Issued by: TÜV Management Service
KTM Sportmotorcycle GmbH
5230 Mattighofen, Austria
This document is valid for the following models:
1290 Super Adventure R EU (F9903Q6)
1290 Super Adventure R TKC EU (F9903Q7)
1290 Super Adventure R TKC AU (F9960Q6)
1290 Super Adventure R TKC JP (F9986Q6)
1290 Super Adventure R TKC US (F9975Q6)

1 MEANS OF REPRESENTATION 2
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
Denotes a voltage measurement.
Denotes a current measurement.
Denotes a resistance measurement.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Identifies a proprietary name.
Name®Identifies a protected name.
Brand™ Identifies a trademark.
Underlined terms Refer to technical details of the vehicle or indicate technical terms, which are explained
in the glossary.

2 SETUP 3
2.1 Unpacking and setting up the vehicle
V00717-10
–Remove the straps and box.
F01003-01
–Remove the adhesive tape in the upper area of the motorcycle.
F01004-01
–Roll down the film at the sides.
Info
To avoid damaging the motorcycle during unpacking, leave the other films
on the vehicle until you have finished work on the vehicle.
–Remove the separate enclosure and unpack it. Check the separate enclosure for
completeness.
–Check the vehicle for transport damage.
F01005-01
–Remove the controls from the transport holder.
–Remove the screws and handlebar clamps.
–Remove the transport holder.
F00995-01
–Remove the right hand guard.
–Position the controls on the right half of the handlebar. Tighten the screws.
Guideline
Remaining screws, chassis M5 5 Nm (3.7 lbf ft)
Remaining chassis screws M6 10 Nm (7.4 lbf ft)
–Mount the right hand guard.
F00996-10
–Position the handlebar.
–Position the handlebar clamps. Tighten the screws evenly.
Guideline
Screw, handlebar clamp M8 20 Nm
(14.8 lbf ft)
Markings Aface backwards.
Handlebar scale markings Bare located centrally between the handlebar
clamps.

2 SETUP 4
–Check the throttle grip for smooth operation.
F00997-01
–Mount and tighten the rear mirror on both sides.
F01010-10
–Mount reflector 1with spring washers 2on holding plate 3.
–Mount the holding plate on the license plate bracket.
(All EU/AU/JP models)
–Mount the license plate holder.
(US)
–Bond the reflectors on the right and left side of the reflector holder.
–Mount the reflector holder on license plate bracket.
–Carefully loosen and remove the tension belt over the swingarm.
Guideline
An assistant prevents the motorcycle from falling over.
–Carefully loosen and remove the tension belts around the lower triple clamp.
The vehicle is released at the front.
–Together with an assistant, take the vehicle off the palette.
F00999-10
–Remove radiator shield 4.
–Remove screws 5.
–Position radiator guard.
Info
Pay attention to the guides and the holding lugs.
–Mount and tighten screws 5.
Guideline
Screw, cooler retaining bracket M6 7 Nm (5.2 lbf ft)
–Mount and tighten screws 6.
Guideline
Screw, cooler retaining bracket M6 7 Nm (5.2 lbf ft)
F00998-10
–Mount rubber dampers 7on the engine guard.
–Position the engine guard. Mount and tighten the screws with the distance sleeves.
Guideline
Screw, engine guard M6 10 Nm (7.4 lbf ft)

2 SETUP 5
F01000-10
–Mount the frame protector elements 8on both sides.
–Position the left crash bar with frame protector and attach the clamp to the frame
tube.
Info
Cover the components to protect them against damage.
–Mount screws 9but do not tighten yet.
Guideline
Remaining chassis screws M6 10 Nm (7.4 lbf ft)
–Mount screw bk but do not tighten yet.
Guideline
Remaining chassis screws M6 10 Nm (7.4 lbf ft)
–Mount screw bl but do not tighten yet.
Guideline
Remaining chassis screws M10 45 Nm
(33.2 lbf ft)
F01001-10
–Position the right crash bar with frame protector and attach the clamp to the frame
tube.
Info
Cover the components to protect them against damage.
–Mount screws bm but do not tighten yet.
Guideline
Remaining chassis screws M6 10 Nm (7.4 lbf ft)
–Mount screw bn but do not tighten yet.
Guideline
Remaining chassis screws M6 10 Nm (7.4 lbf ft)
–Mount screw bo but do not tighten yet.
Guideline
Remaining chassis screws M10 45 Nm
(33.2 lbf ft)
F01002-10
–Mount and tighten fittings bp.
Guideline
Remaining chassis screws M6 10 Nm (7.4 lbf ft)
The crash bars are equally aligned with each other.
–Tighten all the screws of the crash bar.
Guideline
Remaining chassis screws M6 10 Nm (7.4 lbf ft)
Remaining chassis screws M10 45 Nm
(33.2 lbf ft)
F01009-01
–Position footrest rubber bq.
–Mount locking plate br and nut bs.
–Tighten nut bs.
–Repeat these steps on the opposite side.

2 SETUP 6
F01006-10
Condition
Function KTM MY RIDE activated (optional).
–Remove screws bt.
–Remove the headlight mask.
F01007-10
–Remove screws ck with the sleeves.
Tip
Adjust the tilt of the combination instrument accordingly.
F01008-10
–Unplug connector cl.
H02004-10
–Apply radio certification sticker to the rear of the combination instrument in
area C.
Info
If the function KTM MY RIDE is enabled, the sticker must be applied.
–Plug in connector cl.
–Mount and tighten screws ck with the sleeves.
Guideline
Screw, combination instrument M5 4.5 Nm
(3.32 lbf ft)
Tip
Adjust the tilt of the combination instrument accordingly.
–Position the headlight mask.
–Mount and tighten screws bt.
Guideline
Screw, cover part M5 3.5 Nm
(2.58 lbf ft)
–Install the wind shield. ( p. 8)

2 SETUP 7
–Remove the seat. ( p. 8)
–Remove spare key and KEYCODECARDunder the seat and keep in a safe place for the
handover.
–Recharge the battery. ( p. 8)
–Remove the remaining films.
–Check the headlight setting. ( p. 12)
–Refuel. ( p. 14)
–Prepare the vehicle according to the specifications in the KTM Dealer.net for han-
dover to the customer.

3 WORK 8
3.1 Installing the wind shield
K00846-11
–Position wind shield 1.
–Mount and tighten screws 2.
Guideline
Screw, wind shield M5 3.5 Nm
(2.58 lbf ft)
3.2 Removing the seat
H02022-10
–Insert the Race‑on key or the black ignition key into the seat lock 1and turn
clockwise.
–Lift up the seat at the rear, pull it back, and lift off.
–Remove the key.
3.3 Mounting the seat
0
0
220
0
11
401677-10
–Hook catch 1of the seat onto the fuel tank and lower the rear while pushing it
forward.
–Insert locking pin 2into the lock housing and push down the rear of the seat
until the locking pin engages with a click.
–Check that the seat is correctly mounted.
3.4 Recharging the battery
Warning
Risk of injury Battery acid and battery gases cause serious chemical burns.
–Keep batteries out of the reach of children.
–Wear suitable protective clothing and safety glasses.
–Avoid contact with battery acid and battery gases.
–Keep sparks or open flames away from the battery.
–Only charge batteries in well-ventilated rooms.
–Rinse the affected area immediately with plenty of water in the event of contact with the skin.
–Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into
the eyes.
Warning
Environmental hazard Batteries contain environmentally-hazardous materials.
–Do not dispose of batteries as household waste.
–Dispose of batteries at a collection point for used batteries.
Warning
Environmental hazard Hazardous substances cause environmental damage.
–Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with the applicable regu-
lations.