KTM 450 EXC EU 2014 Manual

SETUP INSTRUCTIONS 2014
450 EXC EU
450 EXC SIX DAYS EU
450 EXC AUS
450 XC-W USA
500 EXC EU
500 EXC AUS
500 EXC SIX DAYS EU
500 EXC USA
500 XC-W USA
Art. no. 3213135en

INTRODUCTION 1
INTRODUCTION
The work described in these setup instructions must be performed before the vehicle is delivered to the customer.
Read the setup instructions in their entirety before beginning work.
Print out the current PDI form found on the KTM DEALER.NET.
These setup instructions were written to correspond to the latest state of this series. We reserve the right to make changes in the inter-
est of technical advancement without at the same time updating these setup instructions.
We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop are not specified here.
It is assumed that the work will be performed by a fully trained mechanic.
All specifications are non-binding. KTM Sportmotorcycle AG specifically reserves the right to modify or delete technical specifica-
tions, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt
these to local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery
options, deviations from illustrations and descriptions, as well as misprints and other errors. The models portrayed partly contain spe-
cial equipment that does not belong to the regular scope of supply.
© 2013 KTM-Sportmotorcycle AG, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright
owner.
ISO 9001(12 100 6061)
According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead
to the maximum possible quality of the products.
Issued by: TÜV Management Service
KTM-Sportmotorcycle AG
5230 Mattighofen, Austria

1 MEANS OF REPRESENTATION 2
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
Denotes a voltage measurement.
Denotes a current measurement.
Denotes a resistance measurement.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Identifies a proprietary name.
Name®Identifies a protected name.
Brand™ Identifies a trademark.

2 SETUP 3
2.1 Unpacking and setting up the vehicle
C00103-01
Packaging 2
–Remove the box and the plastic packaging.
Info
To avoid damaging the motorcycle during the setup, leave the protective
film on the vehicle until you have finished.
–Remove the separate enclosure and unpack it. Check that the scope of supply
is complete on the basis of the enclosed packing list.
–Have a lift stand available.
Lift stand (54829055000)
–Carefully loosen and remove the tension belt of the footrest mount.
Info
An assistant prevents the motorcycle from falling over.
601706-01
–Together with an assistant, take the vehicle off the palette.
–Position the vehicle on a lift stand.
–Check the vehicle for transport damage.
–Remove the headlight mask with the headlight. ( p. 8)
C00104-01
Package 12
–Remove the box and the plastic packaging.
Info
An assistant prevents the motorcycle from falling over.
To avoid damaging the motorcycle during the setup, leave the protective
film on the vehicle until you have finished.
–Remove the separate enclosure and unpack it. Check that the scope of supply
is complete on the basis of the enclosed packing list.
C00105-01
–Have a lift stand available.
Lift stand (54829055000)
–Together with an assistant, take the vehicle off the palette.
–Position the vehicle on a lift stand.
–Check the vehicle for transport damage.
–Install the shock absorber. ( p. 10)
600814-01
–Route the clutch line with the clutch master cylinder toward the front between
the upper and lower triple clamps.
(EXC EU, EXC AUS, all XC‑W models, 500 EXC USA)
–Position the fork legs and tighten the screws of the triple clamp.
Guideline
Screw, top triple clamp M8 20 Nm
(14.8 lbf ft)
Screw, bottom triple clamp M8 15 Nm
(11.1 lbf ft)
Info
Grooves are milled into the side of the top end of the fork legs. The
second milled groove (from the top) in the fork leg must be flush
with the top edge of the upper triple clamp.
Position the bleeder screws toward the front.

2 SETUP 4
(EXC SIX DAYS)
–Position the fork legs and tighten the screws of the triple clamp.
Guideline
Screw, top triple clamp M8 17 Nm
(12.5 lbf ft)
Screw, bottom triple clamp M8 15 Nm
(11.1 lbf ft)
Info
The rebound damping is located in the right fork leg REB (red
adjusting screw). The compression damping is located in the left
fork leg COMP (white adjusting screw).
Grooves are milled into the side of the top end of the fork legs. The
topmost milled groove must be flush with the top edge of the upper
triple clamp.
Position the bleeder screws toward the front.
101488-10
–Remove screws 1. Take off the handlebar clamps.
–Remove screws 2. Take off the handlebar supports.
–Place the handlebar supports in the required position. Mount and tighten
screws 2.
Guideline
Screw, handlebar holder M10 40 Nm
(29.5 lbf ft)
Loctite®243™
Info
Position the left and right handlebar supports evenly.
C00108-10
–Position the handlebar.
Info
Make sure the cables and wiring are positioned correctly.
–Position the handlebar clamps. Mount and tighten the screws evenly.
Guideline
Screw, handlebar clamp M8 20 Nm
(14.8 lbf ft)
Info
The markings on the handlebar should be at the center of the handlebar
clamps.
Keep the gap widths equal when tightening.
C00521-01
(EXC EU, EXC AUS, 500 EXC USA)
–Insert the indicator lamp with the black and black cable colors into
socket 3.
–Insert the indicator lamp with the black and violet cable colors into
socket 4.
–Insert the indicator lamp with the orange and brown cable colors into
socket 5.
–Insert indicator lamp LED with the black and black cable colors into
socket 6.

2 SETUP 5
C00522-10
(all XC‑W models)
–Insert the indicator lamp with the orange and brown cable colors into
socket 7.
–Insert indicator lamp LED with the black and black cable colors into
socket 8.
–Connect pull switch 9with the yellow and white cables.
C00539-10
(EXC SIX DAYS)
–Insert the indicator lamp with the black and violet cable colors into
socket bk.
–Position the speedometer and connector board. Mount and tighten screws.
Guideline
Remaining screws, chassis M6 10 Nm
(7.4 lbf ft)
C00523-10
–Position the controls on the right half of the handlebar.
Info
The routing of the cables can be seen in the figure.
C00524-10
–Position the controls on the left half of the handlebar.
Info
The figure shows how to route the clutch line and wiring harness.
B01749-01
(all EXC models)
–Remove the fuel tank.
–Position the turn signal wiring harness against the main wiring harness and
secure with cable binders.
B01750-01
–Disconnect the plug-in connection from the main wiring harness and con-
nect the turn signal wiring harness.
–Install the fuel tank.

2 SETUP 6
B01753-01
–Position the turn signal on each side and mount and tighten nuts.
–Connect plug-in connection of the right turn signal using the black and
brown cable colors.
–Connect plug-in connection of the left turn signal using the violet and
brown cable colors.
401382-01
(all EXC models)
–Mount the turn signal switch.
–Install the front fender. ( p. 11)
–Refit the headlight mask with the headlight. ( p. 9)
–Install the front wheel. ( p. 10)
–Correctly mount the fuel tank breather.
601710-01
–Secure the handlebar cushion with two cable binders.
101019-01
–Mount the footrests with the springs and pins. Secure the pins using the washers
and cotter pins.
Pliers for footrest spring (58429083000)
601711-01
(all 450 EXC models, all 500 EXC models, EXC EU, EXC SIX DAYS)
–Mount the license plate holder with the license plate lamp, turn signals, and
reflector.
–Connect the electrical components.
–Connect the connector of the left turn signal with connector that is marked red.
–Connect the connector of the right turn signal with the connector that is marked
green.

2 SETUP 7
C00117-01
(500 EXC USA)
–Mount the license plate holder with the license plate lamp, turn signals, and
reflector.
–Connect the electrical components.
–Connect the connector of the left turn signal with connector that is marked red.
–Connect the connector of the right turn signal with the connector that is marked
green.
101393-12
Warning
Risk of injury Battery acid and battery gases cause serious chemical burns.
–Keep batteries out of the reach of children.
–Wear suitable protective clothing and goggles.
–Avoid contact with battery acid and battery gases.
–Keep sparks and open flames away from the battery. Only charge in
well-ventilated rooms.
–In the event of skin contact, rinse with large amounts of water. If battery
acid gets in the eyes, rinse with water for at least 15 minutes and con-
tact a physician.
–Fill the battery.
Info
Read the notes in the battery package.
–Charge the battery. ( p. 12)
–Install the battery. ( p. 12)
–Unpack and mount the KTM PowerParts included in the delivery (optional).
Info
Read the accompanying KTM PowerParts fitting instructions.
–Apply the label included in the delivery (optional).
(EXC EU, EXC AUS, all XC‑W models, 500 EXC USA)
–Set kilometers or miles. ( p. 15)
–Adjust the speedometer functions. ( p. 15)
–Set the clock. ( p. 15)
(EXC SIX DAYS)
–Set kilometers or miles. ( p. 16)
–Set the speedometer functions. ( p. 16)
–Set the clock. ( p. 17)
–Refuel. ( p. 14)
–Position all controls in their exact positions on the handlebar. Tighten all screws.
–Print out the current PDI form found on KTM DEALER.NET and perform the
pre-delivery inspection.

3 WORK 8
3.1 Raising the motorcycle with the lift stand
L00710-01
Note
Danger of damage The parked vehicle may roll away or fall over.
–Always place the vehicle on a firm and even surface.
–Raise the motorcycle at the frame underneath the engine.
Lift stand (54829055000)
The wheels should no longer touch the ground.
–Secure the motorcycle against falling over.
3.2 Removing the motorcycle from the lift stand
Note
Danger of damage The parked vehicle may roll away or fall over.
–Always place the vehicle on a firm and even surface.
L00706-10
–Remove the motorcycle from the lift stand.
–Remove the lift stand.
–To park the motorcycle, press the side stand 1to the ground with your foot and
lean the motorcycle on it.
Info
When you are riding, the side stand must be folded up and secured with the
rubber band.
3.3 Removing headlight mask with headlight
B01560-10
–Switch off all electrical equipment.
–Remove screw 1and take off clamp.
–Loosen the rubber band 2. Push up the headlight mask and swing it forwards.
B01561-10
–Pull out the electric plug connector 3and remove the headlight mask with the
headlight.

3 WORK 9
3.4 Refitting the headlight mask with the headlight
B01561-11
Main work
–Connect the electric plug connector 1.
B01560-11
–Position the headlight mask and fix it with the rubber band 2.
Info
Ensure that the retaining lugs engage in the fender.
–Position the brake line and wiring harness. Put the clamp on, mount and tighten
screw 3.
Finishing work
–Check the headlight setting. ( p. 9)
3.5 Checking the headlight setting
400726-10
–Position the vehicle upright on a horizontal surface in front of a light wall and make
a mark at the height of the center of the low beam headlight.
–Make another mark a distance Bunder the first mark.
Guideline
Distance B5 cm (2 in)
–Position the vehicle vertically a distance Aaway from the wall.
Guideline
Distance A5 m (16 ft)
–The rider now sits down on the motorcycle.
–Switch on the low beam.
–Check the headlight setting.
The boundary between light and dark must be exactly on the lower mark for a
motorcycle with driver.
» If the light-dark border does not meet specifications:
–Adjust the headlight range. ( p. 9)
3.6 Adjusting the headlight range
Preparatory work
–Check the headlight setting. ( p. 9)
B01620-10
Main work
–Loosen screw 1.
–Adjust the headlight range of the headlight by moving it up or down.
Guideline
The boundary between light and dark must be exactly on the lower mark for a
motorcycle with driver (instructions on how to apply the mark: Checking the
headlight setting).
Info
A change in weight on the vehicle may require a correction of the headlight
range.

3 WORK 10
–Tighten screw 1.
3.7 Installing the shock absorber
L00711-11
Main work
–Push splash protector 1to the side and position the shock absorber. Mount and
tighten screw 2.
Guideline
Screw, top shock absorber M12 80 Nm
(59 lbf ft)
Loctite®2701™
–Mount and tighten screw 3.
Guideline
Screw, bottom shock
absorber
M12 80 Nm
(59 lbf ft)
Loctite®2701™
Info
The heim joint for the shock absorber at the swing arm is Teflon coated. It
must not be greased with grease or with other lubricants. Lubricants dis-
solve the Teflon coating, thereby drastically reducing the service life.
Finishing work
–Remove the motorcycle from the lift stand. ( p. 8)
3.8 Installing the front wheel
Warning
Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs.
–Always keep the brake discs free of oil and grease, and clean them with brake cleaner when necessary.
101388-11
–Check the wheel bearing for damage and wear.
» If the wheel bearing is damaged or worn:
–Change the wheel bearing.
–Clean and grease shaft seal rings 1and bearing surface Aof the spacers.
Long-life grease ( p. 21)
–Insert the spacers.
101386-11
–Position the front wheel and insert the wheel spindle.
The brake linings are correctly positioned.
–Mount and tighten screw 2.
Guideline
Screw, front wheel spindle M24x1.5 45 Nm
(33.2 lbf ft)
–Activate the hand brake lever multiple times until the brake linings are in contact
with the brake disc.
–Remove the motorcycle from the lift stand. ( p. 8)
–Pull the front wheel brake and push down hard on the fork several times to align
the fork legs.
–Fully tighten screw 3.
Guideline
Screw, fork stub M8 15 Nm
(11.1 lbf ft)

3 WORK 11
3.9 Installing the front fender
B01602-10
Main work
–Position the front fender. Mount and tighten screws 1.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
B01603-11
–Mount and tighten screws 2.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
Finishing work
–Refit the headlight mask with the headlight. ( p. 9)
–Check the headlight setting. ( p. 9)
3.10 Removing the seat
101346-10
–Remove screw 1.
–Lift up the seat at the rear, pull it back and then remove it from above.
3.11 Mounting the seat
B01526-01
–Hook in the front of the seat at the collar sleeve of the fuel tank, lower it at the rear
and simultaneously push it forward.
–Make sure that the seat is correctly locked in.
–Mount and tighten the screw of the seat fixing.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)

3 WORK 12
3.12 Installing the battery
B01237-10
Main work
–Insert battery into the battery compartment with the terminals facing to the front.
Battery (YTX5L-BS)
–Reconnect rubber band 1.
–Connect positive cable 2.
Guideline
Screw, battery terminal M5 2.5 Nm
(1.84 lbf ft)
Info
Contact disk Amust be mounted between screw 4and cable socket 5
with the claws facing down.
–Slide positive terminal cover 6over the positive terminal.
–Connect negative cable 3.
Guideline
Screw, battery terminal M5 2.5 Nm
(1.84 lbf ft)
Info
Contact disk Amust be mounted between screw 4and cable socket 5
with the claws facing down.
Finishing work
–Mount the seat. ( p. 11)
3.13 Charging the battery
Warning
Risk of injury Battery acid and battery gases cause serious chemical burns.
–Keep batteries out of the reach of children.
–Wear suitable protective clothing and goggles.
–Avoid contact with battery acid and battery gases.
–Keep sparks and open flames away from the battery. Only charge in well-ventilated rooms.
–In the event of skin contact, rinse with large amounts of water. If battery acid gets in the eyes, rinse with water for at least
15 minutes and contact a physician.
Warning
Environmental hazard The battery contains elements that are harmful to the environment.
–Do not discard batteries with the household waste. Dispose of faulty batteries in an environmentally compatible manner.
Give the battery to your authorized KTM dealer or dispose of it at a collection point for used batteries.
Warning
Environmental hazard Hazardous substances cause environmental damage.
–Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations.
Info
Even when there is no load on the battery, it still loses power steadily.
The charge state and the type of charge are very important for the service life of the battery.
Rapid recharging with a high charging current shortens the battery's service life.
If the charging current, charging voltage and charging time are exceeded, electrolyte escapes through the safety valves. This
reduces the battery capacity.
If the battery is depleted from starting the vehicle repeatedly, the battery must be charged immediately.
If the battery is left in a discharged state for an extended period, it will become over-discharged and sulfate, destroying the
battery.
The battery is maintenance-free, which means that the acid level does not need to be checked.

3 WORK 13
Preparatory work
–Switch off all power consumers and switch off the engine.
–Remove the seat. ( p. 11)
–Disconnect the negative cable of the battery to avoid damage to the onboard elec-
tronics.
400240-10
Main work
–Connect the battery charger to the battery. Switch on the battery charger.
Battery charger (58429074000)
You can also use the battery charger to test the open-circuit voltage and starting
voltage of the battery, and to test the alternator. With this device, you cannot over-
charge the battery.
Info
Never remove lid 1.
Charge the battery with a maximum of 10% of the capacity specified on
battery housing 2.
–Switch off the battery charger after charging. Disconnect the battery.
Guideline
The charge current, charge voltage, and charge time must not be exceeded.
Charge the battery regularly when the
motorcycle is not in use
3 months
Finishing work
–Mount the seat. ( p. 11)
3.14 Opening filler cap
Danger
Fire hazard Fuel is highly flammable.
–Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no
fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately.
–The fuel in the fuel tank expands when warm and may emerge if overfilled. Follow the instructions on refueling.
Warning
Danger of poisoning Fuel is poisonous and a health hazard.
–Fuel must not come into contact with the skin, eyes, or clothing. Do not breathe in the fuel vapors. If contact occurs with
the eyes, rinse with water immediately and contact a physician. Immediately clean contaminated areas on the skin with
soap and water. If fuel is swallowed, contact a physician immediately. Change clothing that is contaminated with fuel.
Store fuel properly in a suitable canister and keep away from children.
Warning
Environmental hazard Improper handling of fuel is a danger to the environment.
–Do not allow fuel to get into the ground water, the ground, or the sewage system.
B01502-10
–Press release button 1, turn filler cap counterclockwise and lift it upwards and
remove.

3 WORK 14
3.15 Closing filler cap
B01502-11
–Replace the filler cap and turn clockwise until the release button 1locks in place.
Info
Route the fuel tank breather hose 2without kinking.
3.16 Refueling
Danger
Fire hazard Fuel is highly flammable.
–Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no
fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately.
–The fuel in the fuel tank expands when warm and may emerge if overfilled. Follow the instructions on refueling.
Warning
Danger of poisoning Fuel is poisonous and a health hazard.
–Fuel must not come into contact with the skin, eyes, or clothing. Do not breathe in the fuel vapors. If contact occurs with
the eyes, rinse with water immediately and contact a physician. Immediately clean contaminated areas on the skin with
soap and water. If fuel is swallowed, contact a physician immediately. Change clothing that is contaminated with fuel.
Note
Material damage Premature clogging of the fuel filter.
–In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with
the fuel system.
–Only refuel with clean fuel that meets the specified standards.
Warning
Environmental hazard Improper handling of fuel is a danger to the environment.
–Do not allow fuel to get into the ground water, the ground, or the sewage system.
–Switch off engine.
–Open the filler cap. ( p. 13)
401226-10
–Fill the fuel tank with fuel up to measurement A.
Guideline
Measurement of A35 mm (1.38 in)
Total fuel tank
capacity, approx.
(all 450 EXC mod-
els, all 500 EXC
models, EXC EU,
EXC SIX DAYS)
9 l (2.4 US gal) Super unleaded (ROZ 95/RON 95/PON
91) ( p. 20)
Total fuel tank
capacity, approx.
(all XC‑W models,
500 EXC USA)
8.5 l
(2.25 US gal)
Super unleaded (ROZ 95/RON 95/PON
91) ( p. 20)
–Close the filler cap. ( p. 14)

3 WORK 15
3.17 EXC EU, EXC AUS, all XC‑W models, 500 EXC USA
3.17.1 Setting kilometers or miles
Info
If you change the unit of measure, the ODO value is retained and converted accordingly.
The values TR1,TR2,A1,A2 and S1 are cleared when the unit of measure is changed.
Condition
The motorcycle is stationary.
400329-01
–Press the button briefly and repeatedly until Happears at the bottom right of the
display.
–Press the button for 3 - 5 seconds.
The Setup menu is displayed and the active functions are shown.
–Press the button repeatedly until the Km/h/Mph display flashes.
Adjusting Km/h
–Press the button .
Adjusting Mph
–Press the button .
–Press the button for 3 - 5 seconds.
The settings are stored and the Setup menu is closed.
Info
If no button is pressed for 20 seconds, or if no impulse comes from the
wheel speed sensor, the settings are automatically saved and the Setup
menu is closed.
3.17.2 Adjusting the speedometer functions
Info
When the vehicle is delivered, only the SPEED/H and SPEED/ODO display modes are activated.
Condition
The motorcycle is stationary.
400318-01
–Press the button briefly and repeatedly until Happears at the bottom right of the
display.
–Press the button for 3 - 5 seconds.
The Setup menu is displayed and the activated functions are shown.
–Change to the desired function by pressing the button briefly.
The selected function flashes.
Activating a function
–Press the button .
The symbol remains on the screen and the display changes to the next
function.
Deactivating the function
–Press the button .
The symbol on the screen goes out and the display changes to the next
function.
–All desired functions are activated or deactivated accordingly.
–Press the button for 3 - 5 seconds.
The settings are stored and the Setup menu is closed.
Info
If no button is pressed for 20 seconds, or if no impulse comes from the
wheel speed sensor, the settings are automatically saved and the Setup
menu is closed.
3.17.3 Setting the clock
Condition
The motorcycle is stationary.

3 WORK 16
400330-01
–Press the button briefly and repeatedly until CLK appears at the bottom right of
the display.
–Press the button for 3 - 5 seconds.
The hour display flashes.
–Set the hour display with the button and/or button .
–Press the button briefly.
The next segment of the display flashes and can be set.
–You can set the following segments in the same way as the hours by pressing
the button and the button .
Info
The seconds can only be set to zero.
–Press the button for 3 - 5 seconds.
The settings are stored and the Setup menu is closed.
Info
If no button is pressed for 20 seconds, or if no impulse comes from the
wheel speed sensor, the settings are automatically saved and the Setup
menu is closed.
3.18 EXC SIX DAYS
3.18.1 Setting kilometers or miles
Info
If you change the unit, the value ODO is retained and converted accordingly.
The values TR1,TR2,A1,A2 and S1 are cleared when the unit of measure is changed.
Condition
The motorcycle is stationary.
400329-01
–Repeatedly press the button briefly until Happears at the bottom right of the
display.
–Press the button for 2–3 seconds.
The Setup menu is displayed and the active functions are shown.
–Repeatedly press the button briefly until Km/h/Mph flashes.
Setting the Km/h
–Press the button .
Setting the Mph
–Press the button .
–Wait 3–5 seconds
The settings are stored.
Info
If no button is actuated for 10–12 seconds or there is no signal from the
wheel speed sensor, then the settings are automatically stored and the
Setup menu is closed.
3.18.2 Setting the speedometer functions
Info
When the vehicle is delivered, only the SPEED/H and SPEED/ODO display modes are activated.
Condition
The motorcycle is stationary.

3 WORK 17
400318-01
–Repeatedly press the button briefly until Happears at the bottom right of the
display.
–Press the button for 2–3 seconds.
The Setup menu is displayed and the active functions are shown.
Info
If no button is pressed for 10–12 seconds, the settings are automatically
stored.
If no button is actuated for 20 seconds or there is no signal from the wheel
speed sensor, then the settings are automatically stored and the Setup
menu is closed.
–Repeatedly press the button briefly until the desired function flashes.
The selected function flashes.
Activating the function
–Press the button .
The symbol continues to appear in the display and the next function
appears.
Deactivating a function
–Press the button .
The symbol disappears in the display and the next function appears.
3.18.3 Setting the clock
Condition
The motorcycle is stationary.
400330-01
–Repeatedly press the button briefly until CLK appears at the bottom right of the
display.
–Press the button for 2–3 seconds.
The hour display flashes.
–Set the hour display with the button and/or button .
–Wait 3–5 seconds
The next segment of the display flashes and can be set.
–You can set the following segments in the same way as the hours by pressing
the button and the button .
Info
The seconds can only be set to zero.
If no button is actuated for 15–-20 seconds or there is no signal from the
wheel speed sensor, then the settings are automatically stored and the
Setup menu is closed.

4 TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS 18
Screw, pressure regulator EJOT PT®3 Nm (2.2 lbf ft) –
Spoke nipple, front wheel M4.5 5… 6 Nm (3.7… 4.4 lbf ft) –
Spoke nipple, rear wheel M4.5 5… 6 Nm (3.7… 4.4 lbf ft) –
Screw, battery terminal M5 2.5 Nm (1.84 lbf ft) –
Screw, intake air temperature sensor M5 2 Nm (1.5 lbf ft) –
Screw, shock absorber adjusting ring M5 5 Nm (3.7 lbf ft) –
Screw, spoiler on fuel tank (all XC‑W
models, 500 EXC USA)
M5x12 1.5 Nm (1.11 lbf ft) –
Nut, cable on starter motor M6 4 Nm (3 lbf ft) –
Remaining nuts, chassis M6 10 Nm (7.4 lbf ft) –
Remaining screws, chassis M6 10 Nm (7.4 lbf ft) –
Screw, ball joint of push rod on foot
brake cylinder
M6 10 Nm (7.4 lbf ft) Loctite®243™
Screw, chain sliding guard M6 6 Nm (4.4 lbf ft) Loctite®243™
Screw, front brake disc M6 14 Nm (10.3 lbf ft) Loctite®243™
Screw, rear brake disc M6 14 Nm (10.3 lbf ft) Loctite®243™
Screw, throttle grip M6 5 Nm (3.7 lbf ft) –
Fuel connection on fuel pump M8 10 Nm (7.4 lbf ft) –
Nut, foot brake lever stop M8 20 Nm (14.8 lbf ft) –
Nut, rear sprocket screw M8 35 Nm (25.8 lbf ft) Loctite®2701™
Nut, rim lock M8 12 Nm (8.9 lbf ft) –
Remaining nuts, chassis M8 25 Nm (18.4 lbf ft) –
Remaining screws, chassis M8 25 Nm (18.4 lbf ft) –
Screw, bottom triple clamp
(EXC SIX DAYS)
M8 15 Nm (11.1 lbf ft) –
Screw, bottom triple clamp (EXC EU,
EXC AUS, all XC‑W models,
500 EXC USA)
M8 15 Nm (11.1 lbf ft) –
Screw, chain sliding piece M8 15 Nm (11.1 lbf ft) –
Screw, engine brace M8 33 Nm (24.3 lbf ft) –
Screw, fork stub M8 15 Nm (11.1 lbf ft) –
Screw, front brake caliper M8 25 Nm (18.4 lbf ft) Loctite®243™
Screw, handlebar clamp M8 20 Nm (14.8 lbf ft) –
Screw, side stand attachment M8 45 Nm (33.2 lbf ft) Loctite®2701™
Screw, subframe M8 35 Nm (25.8 lbf ft) Loctite®2701™
Screw, top steering stem
(EXC SIX DAYS)
M8 17 Nm (12.5 lbf ft) Loctite®243™
Screw, top steering stem (EXC EU,
EXC AUS, all XC‑W models,
500 EXC USA)
M8 20 Nm (14.8 lbf ft) –
Screw, top triple clamp
(EXC SIX DAYS)
M8 17 Nm (12.5 lbf ft) –
Screw, top triple clamp (EXC EU,
EXC AUS, all XC‑W models,
500 EXC USA)
M8 20 Nm (14.8 lbf ft) –
Engine attachment bolt M10 60 Nm (44.3 lbf ft) –
Remaining nuts, chassis M10 45 Nm (33.2 lbf ft) –
Remaining screws, chassis M10 45 Nm (33.2 lbf ft) –
Screw, handlebar holder M10 40 Nm (29.5 lbf ft) Loctite®243™
Nut, fuel pump fixation M12 15 Nm (11.1 lbf ft) –
Screw, bottom shock absorber M12 80 Nm (59 lbf ft) Loctite®2701™
Screw, top shock absorber M12 80 Nm (59 lbf ft) Loctite®2701™
Nut, seat fixing M12x1 20 Nm (14.8 lbf ft) –
Nut, swingarm pivot M16x1.5 100 Nm (73.8 lbf ft) –
Nut, rear wheel spindle M20x1.5 80 Nm (59 lbf ft) –