KTM 1290 Super Duke GT 2019 Manual

SETUP INSTRUCTIONS 2019
1290 Super Duke GT
Art. no. 3213982en

INTRODUCTION
*3213982en*
3213982en
01/2019
INTRODUCTION
Perform the work described in these setup instructions before the vehicle is delivered to the customer.
Read the setup instructions in their entirety before beginning work.
These setup instructions were written to correspond to the latest state of this series. We reserve the right to make
changes in the interest of technical advancement without at the same time updating this manual.
We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop
are not specified here. It is assumed that the work will be performed by a fully trained mechanic.
All specifications contained herein are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right
to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc.,
without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop produc-
tion of a particular model without prior notice. KTM accepts no liability for delivery options, deviations from fig-
ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that
does not belong to the regular scope of supply.
© 2019 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission
of the copyright owner.
ISO 9001(12 100 6061)
KTM applies quality assurance processes that lead to the highest possible product quality as
defined in the ISO 9001 international quality management standard.
Issued by: TÜV Management Service
KTM Sportmotorcycle GmbH
Stallhofnerstraße 3
5230 Mattighofen, Austria
This document is valid for the following models:
1290 Super Duke GT EU (F9903SE, F9903SF)
1290 Super Duke GT JP (F9986SE, F9986SF)
1290 Super Duke GT US (F9975SE, F9975SF)
1290 Super Duke GT CN (F9987SE)

1 MEANS OF REPRESENTATION
2
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
Indicates a voltage measurement.
Indicates a current measurement.
Indicates a resistance measurement.
Indicates the end of an activity including potential rework.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Indicates a proprietary name.
Name®Indicates a protected name.
Brand™ Indicates a brand available on the open market.
Underlined terms Refer to technical details of the vehicle or indicate technical terms, which
are explained in the glossary.

SETUP 2
3
2.1 Transport mode
H02713-01
This vehicle was blocked for transport in the software.
To operate the vehicle, the vehicle electronics must be enabled.
This process is conducted during initial setup in KTM Dealer.net.
Enabling ensures that the initial setup in KTM Dealer.net is docu-
mented.
Enabling can be performed either temporarily, e.g. for a test ride,
or permanently for vehicle handover.
Info
Make sure that the vehicle is permanently enabled before
handing it over to the customer.
2.2 Unpacking and setting up the vehicle
Preliminary work
–Remove the box.
S03261-01
Main work
–Remove the adhesive tape in the upper area of the motorcycle.
S03254-01
–Roll down the film at the sides.
Info
To avoid damaging the motorcycle during unpacking,
leave the other films on the vehicle until you have fin-
ished work on the vehicle.
–Remove the separate enclosure and unpack it. Check that the
scope of supply is complete on the basis of the enclosed pack-
ing list.
Info
The procedure in the event of missing parts is
described in the customer service manual.
–Check the vehicle for transport damage.
Info
The procedure in the event of transport damage is
described in the customer service manual.

2 SETUP
4
S03256-01
–Remove the controls from the transport holder. Remove the
screws of the handlebar clamp. Take off the handlebar clamp
and transport holder.
S03257-01
–Position the controls on the right half of the handlebar, but do
not tighten yet.
S03262-10
Warning
Danger of accidents A repaired handlebar poses a
safety risk.
If the handlebar is bent or straightened, the mate-
rial becomes fatigued. The handlebar may break as a
result.
–Change the handlebar if the handlebar is damaged
or bent.
–Position the handlebar.
Info
Make sure the cables and wiring are positioned cor-
rectly.
–Position handlebar clamp. Mount screws 1, but do not
tighten yet.
Marking Aon the handlebar scale is aligned with the top
edge of the handlebar clamp.
Center line Bon the handlebar scale is aligned with the
center of the handlebar clamp.
–First bolt the handlebar clamp with screws 1onto the longer,
higher side of the handlebar supports so that both parts touch.
–Tighten screws 1evenly.
Guideline
Screw, handlebar
clamp
M8 20 Nm (14.8 lbf ft)

SETUP 2
5
S03259-10
–Tighten screws 2and 3of the controls.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
Screw, combination
switch, right
M5 5 Nm (3.7 lbf ft)
S03242-10
–Join the hand guard holders with the hand guard shells.
The hand guard holders snap into the hand guard shells.
–Mount the hand guard.
Guideline
Hand guard screw M8 10 Nm (7.4 lbf ft)
–Check the throttle grip for smooth operation.
S03260-01
–Mount and tighten the rear mirror on both sides.
S03220-12
–Position windshield 4.
–Mount and tighten screws 5.
Guideline
Screw, windshield M5 3.5 Nm
(2.58 lbf ft)
S03372-10
–Mount splash protector 6with screws 7on license plate
holder 8.
Guideline
Remaining screws,
chassis
EJOT PT®
K50x12
1 Nm (0.7 lbf ft)

2 SETUP
6
S03373-10
(Super Duke GT US)
–Bond the reflectors on the right and left side of the reflec-
tor holder.
–Mount the reflector holder on license plate holder 8.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
S03377-01
–Remove the cable ties of the rider footrests.
–Carefully loosen and remove the tension belt from the frame.
Info
An assistant prevents the motorcycle from falling over.
–Carefully loosen and remove the tension belts around the fork
legs.
The vehicle is released at the front.
–Together with an assistant, take the vehicle off the pallet.
–Remove the radiator shield.
E00273-01
–Remove passenger seat. ( p. 8)
Info
The Race-on key is located in the left storage compart-
ment.
–Remove spare key and KEYCODECARD and keep in a safe place
for the handover.
–Secure tool set with the rubber strap.
S03213-11
–Place on the vehicle and adjust both rear mirrors in a horizon-
tal position.
–Check minimum spacing Cbetween the mirror bar and wind-
shield after the handlebar has been driven in fully.
Guideline
Minimum spacing C
between the mirror bar and
windshield
9 mm (0.35 in)
»If the spacing Cbetween the mirror bar and windshield is
below the minimum:
–Adjust the steering angle. ( p. 10)
–Make sure that there is sufficient space between the controls
and fuel tank when the handlebar has been driven in fully after
completing the work.

SETUP 2
7
S03374-10
–Screw and position the front spoiler bracket to the front spoiler
retaining plate. Mount and tighten screws 9with the wash-
ers.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
S03375-10
–Position metal sheets on the left and right. Mount and tighten
screws bk.
Guideline
Remaining screws,
chassis
M5 5 Nm (3.7 lbf ft)
S03376-10
–Remove the front rider's seat. ( p. 8)
–Plug in the plug bl of the starter relay.
(Super Duke GT US)
–Mount the side cases.
Info
Observe the accompanying fitting instructions.
–Charge the 12-V battery. ( p. 11)
–Remove the protective film.
–Refuel. ( p. 14)
–Prepare the vehicle according to the specifications in the
KTM Dealer.net for handover to the customer.

3 WORK
8
3.1 Removing the passenger seat
S01106-10
–Insert Race‑on key or the black ignition key into the seat
lock 1and turn clockwise.
–Raise front of the passenger seat, pull toward the fuel tank,
and take off from above.
–Remove ignition key.
3.2 Mounting the passenger seat
402652-10
–Attach hooks on the passenger seat to seat mounts 1.
–Lower the front of the passenger seat and push back.
–Position locking pin 2in the lock housing and press passen-
ger seat down at the front.
The locking pin engages with an audible click.
–Check that the passenger seat is mounted correctly.
3.3 Removing the front rider's seat
Preparatory work
–Remove passenger seat. ( p. 8)
S01104-10
Main work
–Press seat release 1in the direction of the arrow and lift the
front rider's seat at the rear at the same time.
–Detach the front of the front rider's seat and take it off.