KTM 3CF6001G4EN User manual

50 SX 2007
SPARE PARTS MANUAL: CHASSIS
ART.NO.: 3CF6001G4EN
ENGLISH

INDEX
50 SX 2007
FRONT FORK
3x
HANDLEBAR, CONTROLS
5x
FRAME
6x
SWINGARM, MONOSHOCK
7x
EXTHAUST SYSTEM
8x
TANK, SEAT, COVER
9x
MASK, FENDERS
10x
DECAL
11x
FRONT WHEEL
12x
REAR WHEEL
13x
HAND BRAKE CYLINDER
14x
REAR BRAKE CONTROL
15x
1

INDEX
50 SX 2007
BRAKE CALIPER FRONT
16x
BRAKE CALIPER REAR
17x x x
x x x x
x
All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.
© 2004 by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of
KTM-SPORTMOTORCYCLE AG, Mattighofen only.
2

50 SX 2007
FIG PART NUMBER DESCRIPTION QTY
1 45101000644 FORK CPL. SX SEN. MARZ. 2003 1
5 7501498A TOP FORK PLATE 50 LC SEN. 03 1
6 0912080303 AH SCREW DIN0912-M 8X30 2
7 0912060253 AH SCREW DIN0912-M 6X25 4
8 7504212AC PLUG CAP 2
9 7528010 O-RING 2
11 7518076 PRE LOAD BUSH 25X2,5X100 2
12 75141169 SPRING 2N/MM 2
12 75141214 SPRING 2,5N/MM x
13 7533297 DUST SEAL 2
14 7523264 STOP RING 2
15 7528230 OIL SEAL 32/42/6,5-9,5 2
16 7522166AA WASHER D42X32,5X1,5 2
17 7524157 PISTON RING D32 1
ONLY FOR REBOUND DAMPING
18 78031045 PISTON ROD COMPRESSION SEN. 01 1
COMPRESSION DAMP.- RIGHT SIDE
18 78031047 PISTON ROD REBOUND SEN. 01 1
REBOUND DAMPING - LEFT SIDE
19 75141015 REBOUND SPRING 2
20 75031570A SLIDER L/S 50 LC 2002 1
21 75031570A/R SLIDER CPL. L/S 50LC 2002 1
22 7522225 WASHER 14X8X1,5 2
25 77051140 BOT.FORK PLATE CPL. SEN. 03 1
26 7708249/R FORK TUBE R/S SENIOR 02 1
27 7708250/R FORK TUBE L/S SENIOR 02 1
28 7512068 FOOT BUFFER 2
29 75031571A SLIDER R/S 50 LC 2002 1
31 75031571A/R SLIDER CPL. R/S 50LC 2002 1
36 0015080303 HH COLLAR SCREW M 8X30 WS=10 4
37 0912100250 AH SCREW DIN6912-M10X25,10.9,L 2
38 50301038000 HANDLEBAR CLAMP D=22MM 2001 2
39 45101039000 HANDLEBAR SUPPORT D=22MM 2001 1
40 7547325 STICKER LEFT SIDE MARZOCCHI 1
40 7547331 STICKER RIGHT SIDE MARZOCCHI 1
41 0985050003 SELF LOCKING NUT DIN0985-M 5 1
05451011 / C064510101
* NEW PART X AS REQUIRED
3
FRONT FORK

50 SX 2007
FIG PART NUMBER DESCRIPTION QTY
42 45001070000 BRAKE CABLE CLAMP RSGU 9/12 1
43 0015050203 HH COLLAR SCREW M 5X20 WS=8 1
44 59030029000 HH NUT M20X1,5 WS=27 RIGHT 1
45 46001043000 STEERING HEAD NUT M20X1,5 1
46 49001086000 COVERING CAP 1
47 0770021300 O-RING 40,94X2,62 NBR70 1
48 49001081000 TAPERED ROLLER BEARING 32004X 2
49 46001086000 PROTECTION RING 20,1X39X5 1
50 0770360030 O-RING 36,00X3,00 NBR 1
99 7550013 FORKOIL EBH16 SAE 7.5 1
05451011 / C064510101
* NEW PART X AS REQUIRED
4
FRONT FORK

50 SX 2007
FIG PART NUMBER DESCRIPTION QTY
1 45102001000 HANDLEBAR 50 AC+LC 2005 1
2 45002010050 ADJUSTING SCREW 1
4 45002010000 TWIST GRIP CPL. 50 SXR 1
5* 45002021000 RUBBER GRIP SET 1
8 45102091000 THROTTLE CABLE SEN.849/726 01 1
9 50311089200 SHORT CIRCUIT BUTTON 02 1
10 45011089044 S.CIRCUIT BUTTON W. RIP CORD x
15 44011076100 CABLE TIE 100/2,5MM BLACK x
15 44011076200 CABLE TIE 200/3,6MM BLACK x
074510200 / C074510201
* NEW PART X AS REQUIRED
5
HANDLEBAR
,
CONTROLS

50 SX 2007
FIG PART NUMBER DESCRIPTION QTY
1* 4510300160030 FRAME PRO SENIOR "MC4R" bl. 07 1
4 54310086200 SELF LOCKING NUT M8 10.9 1
5 0015080603 HH COLLAR SCREW M 8X60 WS=10 2
6 0015080653 HH COLLAR SCREW M 8X65 WS=10 1
12 58711054050 METAMOLL FOR BATTERY BRACKET 2
17 36003014000 LOCK WASHER 8MM 4
18 50203053000 CHAIN ROLL D=30MM 1
19 0015080303 HH COLLAR SCREW M 8X30 WS=10 2
21 74003021000 BUSHING 8.2 X 12 X 6 1
22 0625006087 GROOVED BALL BEAR. 608 2RS C3 2
23 51103053000 CHAIN SLIDING PIECE BELOW '97 1
24 51103053051 BUSHING 8,2X10X20 1
30 0125100003 WASHER DIN0125-A10,5 2
31 0094032253 PIN DIN0094-3,2X25 STEEL 2
32 54603041000 FOOTREST SPRING L/S & R/S 2
33 54803044000 BOLT FOR FOOT PED 03 2
35 5460304000090 FOOT REST L/S SILVER 1
36 5460314000090 FOOT REST R/S SILVER '98 1
37* 4510304013390A FOOTREST L.+R. CPL. MINI 03 1
074510301 / C074510301
* NEW PART X AS REQUIRED
6
FRAME

50 SX 2007
FIG PART NUMBER DESCRIPTION QTY
1* 03189C02 MONOSHOCK 50 SX 2007 1
3 0125100003 WASHER DIN0125-A10,5 4
4 0982100003 SELF LOCK.NUT DIN0982-M10 HIGH 2
5 45104030444 SWINGARM CPL. SEN 2004 1
6 46004030070 SPACER BUSHING 20X26X30X9,7 2
7 0770160021 O-RING 16,00X2,00 VITON 2
8 45103014144 SWING ARM BOLT CPL. 2004 1
10 45104066000 CHAIN SLID. GUARD FRO. MINI 02 1
11 0931100453 HH SCREW DIN0931-M10X45 2
14 45010083000 CHAIN ADJUSTER 2
15 45010083060 SUPPORTING BRACKET 2
16 0985080003 SELF LOCKING NUT DIN0985-M 8 2
17 0991060203 FLAT H.SCREW DIN7991-M6X20 8.8 1
19 45004010090 HOOK WRENCH 50 SXR 1
20 55003139900 BLIND RIVET THREAD M6 STE. 4MM 1
23 45004070000 CHAIN GUIDE REAR 1
24 45104170000 BRACKET FOR CHAIN GUARD 02 1
25 0015050123 HH COLLAR SCREW M 5X12 WS=8 1
26 0015050303 HH COLLAR SCREW M 5X30 WS=8 2
28 0985050003 SELF LOCKING NUT DIN0985-M 5 3
31 54603097000 NEEDLE BUSH HK 2016 2
32 45104032000 BEARING SLEEVE 1
33 0934120103 HEXAGON NUT DIN0934-M12X1 1
34 45113053000 BRACKET FOR SPRING 1
35 54611076100 RETAIN.CLAMP FOR BRAKE HOSE'96 2
36 0015050123 HH COLLAR SCREW M 5X12 WS=8 2
064510401 / C074510401
* NEW PART X AS REQUIRED
7
SWINGARM
,
MONOSHOCK

50 SX 2007
FIG PART NUMBER DESCRIPTION QTY
1 45105007000 EXHAUST PIPE SX JUN/SEN 2001 1
2 45105079200 EXHAUST 50 SX 2006 1
4 50305016000 TEN.SPRING L=62MM EY.MOVEABLE 2
5 0770320030 O-RING 32,00X3,00 VITON 1
8 45105079056 ROCKWOOL PREFOMED 50 2002 1
110 GRAMM TOTAL WEIGHT
9 45105057000 EXHAUST RUBBER MINI 2002 1
20 54603048100 RANGE CHANGE METAL NUT M6 3
21 50305012000 SWINGELEMENT FOR EXHAUST PIPE 2
23 0015060123 HH COLLAR SCREW M 6X12 WS=8 2
24 0014060153 HH COLLAR SCREW M 6X15 WS=8 2
25 0015060303 HH COLLAR SCREW M 6X30 WS=8 1
26 54605069000 BUSHING 7,5X12X28X7,8 '96 2
27 54605068000 EXHAUST BRACKET RUBBER BLACK 1
05451050 / C064510501
* NEW PART X AS REQUIRED
8
EXTHAUST SYSTEM