KTM 3CF6001G4EN User manual

50 SX 2007
SPARE PARTS MANUAL: CHASSIS
ART.NO.: 3CF6001G4EN
ENGLISH

INDEX
50 SX 2007
FRONT FORK
3x
HANDLEBAR, CONTROLS
5x
FRAME
6x
SWINGARM, MONOSHOCK
7x
EXTHAUST SYSTEM
8x
TANK, SEAT, COVER
9x
MASK, FENDERS
10x
DECAL
11x
FRONT WHEEL
12x
REAR WHEEL
13x
HAND BRAKE CYLINDER
14x
REAR BRAKE CONTROL
15x
1

INDEX
50 SX 2007
BRAKE CALIPER FRONT
16x
BRAKE CALIPER REAR
17x x x
x x x x
x
All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.
© 2004 by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of
KTM-SPORTMOTORCYCLE AG, Mattighofen only.
2

50 SX 2007
FIG PART NUMBER DESCRIPTION QTY
1 45101000644 FORK CPL. SX SEN. MARZ. 2003 1
5 7501498A TOP FORK PLATE 50 LC SEN. 03 1
6 0912080303 AH SCREW DIN0912-M 8X30 2
7 0912060253 AH SCREW DIN0912-M 6X25 4
8 7504212AC PLUG CAP 2
9 7528010 O-RING 2
11 7518076 PRE LOAD BUSH 25X2,5X100 2
12 75141169 SPRING 2N/MM 2
12 75141214 SPRING 2,5N/MM x
13 7533297 DUST SEAL 2
14 7523264 STOP RING 2
15 7528230 OIL SEAL 32/42/6,5-9,5 2
16 7522166AA WASHER D42X32,5X1,5 2
17 7524157 PISTON RING D32 1
ONLY FOR REBOUND DAMPING
18 78031045 PISTON ROD COMPRESSION SEN. 01 1
COMPRESSION DAMP.- RIGHT SIDE
18 78031047 PISTON ROD REBOUND SEN. 01 1
REBOUND DAMPING - LEFT SIDE
19 75141015 REBOUND SPRING 2
20 75031570A SLIDER L/S 50 LC 2002 1
21 75031570A/R SLIDER CPL. L/S 50LC 2002 1
22 7522225 WASHER 14X8X1,5 2
25 77051140 BOT.FORK PLATE CPL. SEN. 03 1
26 7708249/R FORK TUBE R/S SENIOR 02 1
27 7708250/R FORK TUBE L/S SENIOR 02 1
28 7512068 FOOT BUFFER 2
29 75031571A SLIDER R/S 50 LC 2002 1
31 75031571A/R SLIDER CPL. R/S 50LC 2002 1
36 0015080303 HH COLLAR SCREW M 8X30 WS=10 4
37 0912100250 AH SCREW DIN6912-M10X25,10.9,L 2
38 50301038000 HANDLEBAR CLAMP D=22MM 2001 2
39 45101039000 HANDLEBAR SUPPORT D=22MM 2001 1
40 7547325 STICKER LEFT SIDE MARZOCCHI 1
40 7547331 STICKER RIGHT SIDE MARZOCCHI 1
41 0985050003 SELF LOCKING NUT DIN0985-M 5 1
05451011 / C064510101
* NEW PART X AS REQUIRED
3
FRONT FORK

50 SX 2007
FIG PART NUMBER DESCRIPTION QTY
42 45001070000 BRAKE CABLE CLAMP RSGU 9/12 1
43 0015050203 HH COLLAR SCREW M 5X20 WS=8 1
44 59030029000 HH NUT M20X1,5 WS=27 RIGHT 1
45 46001043000 STEERING HEAD NUT M20X1,5 1
46 49001086000 COVERING CAP 1
47 0770021300 O-RING 40,94X2,62 NBR70 1
48 49001081000 TAPERED ROLLER BEARING 32004X 2
49 46001086000 PROTECTION RING 20,1X39X5 1
50 0770360030 O-RING 36,00X3,00 NBR 1
99 7550013 FORKOIL EBH16 SAE 7.5 1
05451011 / C064510101
* NEW PART X AS REQUIRED
4
FRONT FORK

50 SX 2007
FIG PART NUMBER DESCRIPTION QTY
1 45102001000 HANDLEBAR 50 AC+LC 2005 1
2 45002010050 ADJUSTING SCREW 1
4 45002010000 TWIST GRIP CPL. 50 SXR 1
5* 45002021000 RUBBER GRIP SET 1
8 45102091000 THROTTLE CABLE SEN.849/726 01 1
9 50311089200 SHORT CIRCUIT BUTTON 02 1
10 45011089044 S.CIRCUIT BUTTON W. RIP CORD x
15 44011076100 CABLE TIE 100/2,5MM BLACK x
15 44011076200 CABLE TIE 200/3,6MM BLACK x
074510200 / C074510201
* NEW PART X AS REQUIRED
5
HANDLEBAR
,
CONTROLS

50 SX 2007
FIG PART NUMBER DESCRIPTION QTY
1* 4510300160030 FRAME PRO SENIOR "MC4R" bl. 07 1
4 54310086200 SELF LOCKING NUT M8 10.9 1
5 0015080603 HH COLLAR SCREW M 8X60 WS=10 2
6 0015080653 HH COLLAR SCREW M 8X65 WS=10 1
12 58711054050 METAMOLL FOR BATTERY BRACKET 2
17 36003014000 LOCK WASHER 8MM 4
18 50203053000 CHAIN ROLL D=30MM 1
19 0015080303 HH COLLAR SCREW M 8X30 WS=10 2
21 74003021000 BUSHING 8.2 X 12 X 6 1
22 0625006087 GROOVED BALL BEAR. 608 2RS C3 2
23 51103053000 CHAIN SLIDING PIECE BELOW '97 1
24 51103053051 BUSHING 8,2X10X20 1
30 0125100003 WASHER DIN0125-A10,5 2
31 0094032253 PIN DIN0094-3,2X25 STEEL 2
32 54603041000 FOOTREST SPRING L/S & R/S 2
33 54803044000 BOLT FOR FOOT PED 03 2
35 5460304000090 FOOT REST L/S SILVER 1
36 5460314000090 FOOT REST R/S SILVER '98 1
37* 4510304013390A FOOTREST L.+R. CPL. MINI 03 1
074510301 / C074510301
* NEW PART X AS REQUIRED
6
FRAME

50 SX 2007
FIG PART NUMBER DESCRIPTION QTY
1* 03189C02 MONOSHOCK 50 SX 2007 1
3 0125100003 WASHER DIN0125-A10,5 4
4 0982100003 SELF LOCK.NUT DIN0982-M10 HIGH 2
5 45104030444 SWINGARM CPL. SEN 2004 1
6 46004030070 SPACER BUSHING 20X26X30X9,7 2
7 0770160021 O-RING 16,00X2,00 VITON 2
8 45103014144 SWING ARM BOLT CPL. 2004 1
10 45104066000 CHAIN SLID. GUARD FRO. MINI 02 1
11 0931100453 HH SCREW DIN0931-M10X45 2
14 45010083000 CHAIN ADJUSTER 2
15 45010083060 SUPPORTING BRACKET 2
16 0985080003 SELF LOCKING NUT DIN0985-M 8 2
17 0991060203 FLAT H.SCREW DIN7991-M6X20 8.8 1
19 45004010090 HOOK WRENCH 50 SXR 1
20 55003139900 BLIND RIVET THREAD M6 STE. 4MM 1
23 45004070000 CHAIN GUIDE REAR 1
24 45104170000 BRACKET FOR CHAIN GUARD 02 1
25 0015050123 HH COLLAR SCREW M 5X12 WS=8 1
26 0015050303 HH COLLAR SCREW M 5X30 WS=8 2
28 0985050003 SELF LOCKING NUT DIN0985-M 5 3
31 54603097000 NEEDLE BUSH HK 2016 2
32 45104032000 BEARING SLEEVE 1
33 0934120103 HEXAGON NUT DIN0934-M12X1 1
34 45113053000 BRACKET FOR SPRING 1
35 54611076100 RETAIN.CLAMP FOR BRAKE HOSE'96 2
36 0015050123 HH COLLAR SCREW M 5X12 WS=8 2
064510401 / C074510401
* NEW PART X AS REQUIRED
7
SWINGARM
,
MONOSHOCK

50 SX 2007
FIG PART NUMBER DESCRIPTION QTY
1 45105007000 EXHAUST PIPE SX JUN/SEN 2001 1
2 45105079200 EXHAUST 50 SX 2006 1
4 50305016000 TEN.SPRING L=62MM EY.MOVEABLE 2
5 0770320030 O-RING 32,00X3,00 VITON 1
8 45105079056 ROCKWOOL PREFOMED 50 2002 1
110 GRAMM TOTAL WEIGHT
9 45105057000 EXHAUST RUBBER MINI 2002 1
20 54603048100 RANGE CHANGE METAL NUT M6 3
21 50305012000 SWINGELEMENT FOR EXHAUST PIPE 2
23 0015060123 HH COLLAR SCREW M 6X12 WS=8 2
24 0014060153 HH COLLAR SCREW M 6X15 WS=8 2
25 0015060303 HH COLLAR SCREW M 6X30 WS=8 1
26 54605069000 BUSHING 7,5X12X28X7,8 '96 2
27 54605068000 EXHAUST BRACKET RUBBER BLACK 1
05451050 / C064510501
* NEW PART X AS REQUIRED
8
EXTHAUST SYSTEM

50 SX 2007
FIG PART NUMBER DESCRIPTION QTY
1* 4510701300030 FUEL TANK SX JUN/SEN "LC" 07 1
2 49007008044 FILLER CAP CPL. SMALL 1
3 31007107001 PVC-HOSE 6X9 MM PER METER x
4 45107011000 TANK SCREW MINI 50 2001 1
5 50307014000 TANK ROLLER 12X26X12 '98 3
6 58507003000 FUEL COCK CPL. SMALL RALLYE'96 1
7 0017060203 EJOT PT SCREW K60X20 WS=6 8
8 58307016001 FUEL HOSE VITON 6X1,5 PER/M x
9 45031005000 YDNAC-CLAMP FUEL HOSE (8MM) 2
10 0015060123 HH COLLAR SCREW M 6X12 WS=8 2
15 55007006200 O-RING 11X1,8 NBR 70 1
20 4510805000004 SPOILER LEFT SX JUN/SEN 2001 1
20 4510805100004 SPOILER RIGHT SX JUN/SEN 2001 1
25 45007040051 QUICK RELEASE CPL. 50 SXR '97 1
26 45107040500 SEAT 50 AC+LC 2005 1
50 45029099000 TOOL SET 50 MINI, 60/65 SX 1
05451070 / C074510700
* NEW PART X AS REQUIRED
9
TANK
,
SEAT
,
COVER

50 SX 2007
FIG PART NUMBER DESCRIPTION QTY
1 4510801300004 REAR PART 50 MINI ORANGE 2003 1
2 45106015000 AIR FILTER 134X96X15MM 01 1
3 45106012000 FILTER COVER JUN/SEN 2001 1
5 45108013050 BUSH F.REAR P. SX JUN/SEN 2001 2
8 45007040050 QUICK RELEASE LATCHPLATE 1
10 0981350163 SHEET MET.SCR.DIN7981- 3,5X16 2
11 59003001099 METAMOLL 90X45X3MM 03 1
17 4510800700004 NUMBER PLATE SX JUN/SEN 2001 1
18 0015060103 HH COLLAR SCREW M 6X10 WS=8 1
19 4510801000004 FENDER FRONT SX JUN/SEN 2001 1
20 0014060103 HH COLLAR SCREW M 6X10 WS=8 5
21 45106026100 CARBUR.CONNEC.BOOT SXR SEN. 01 1
28 54305058000 HOSE CLAMP 30-45 SGT 1
30 45108007050 BRACKET FOR NUMBER PLATE 1
32 45106010100 SPLASH PROTECTOR SENIOR 2001 1
33 44011076305 CABLE TIE 300/4,8MM BLACK 2
35 0015060163 HH COLLAR SCREW M 6X16 WS=8 4
36 72210079000 BUCKET 2
064500801 / C064510801
* NEW PART X AS REQUIRED
10
MASK
,
FENDERS

50 SX 2007
FIG PART NUMBER DESCRIPTION QTY
1* 45108299700 DECAL SET CPL. 50 SX 07 1
074510803 / C074510803
* NEW PART X AS REQUIRED
11
DECAL

50 SX 2007
FIG PART NUMBER DESCRIPTION QTY
1* 45109001544 FRONT WHEEL CPL. 50 SX 2007 1
2 45109010044 FRONT WHEEL HUB CPL. 2002 1
5* 45109070100 RIM FRONT 1,5X12" ALUMINIUM 07 1
9 45109072000 SPOKE NIPPLE 3MM 28
22 0625062027 BALL BEARING 6202 2RS1 C3 2
23 45109073100 RIM BAND 12" 1
31 45110092000 WHEEL COVER CPL. 50SX LC 03 1
32 44011076305 CABLE TIE 300/4,8MM BLACK 7
36 45109060000 BRAKE DISC FRONT JUN/SEN 02 1
40 59009062013 SPECIAL SCREW M6X13 WS=8 10.9 4
42 45109071129 SPOKE 3X124X5MM-110° 02 28
44 46010085000 AXLE 207MM M12X1 1
47 0125120003 FLAT WASHER DIN0125-A13 2
48 0934120103 HEXAGON NUT DIN0934-M12X1 2
05450091 / C074510901
* NEW PART X AS REQUIRED
12
FRONT WHEEL

50 SX 2007
FIG PART NUMBER DESCRIPTION QTY
6* 45110070200 RIM REAR 1,6X10" ALU 2007 1
7 59009062013 SPECIAL SCREW M6X13 WS=8 10.9 5
8 45110010144 REAR WHEEL HUB CPL. 2004 1
9 45109072000 SPOKE NIPPLE 3MM 28
11 45110071110 SPOKE 3X110X12 13° 2004 28
12* 45110001744 REAR WHEEL CPL. 1,60X10"ALU 07 1
13 45110081000 AXLE REAR CPL. SEN."LC" 1
14 45110265104 CHAIN 1/2X3/16" WITH M.LINK 1
104 ROLLS
15 45110266000 CONNECTING LINK 50 SX 1
19 0015070203 HH COLLAR SCREW M 7X20 WS=11 5
20 45110052000 SHIM 5
21 45110051042 SPROCKET 42-T 2004 x
21 45110051043 SPROCKET 43-T 2004 x
21 45110051044 SPROCKET 44-T 2004 1
21 45110051045 SPROCKET 45-T 2004 x
21 45110051046 SPROCKET 46-T 2004 x
22 0625062027 BALL BEARING 6202 2RS1 C3 2
23 45009073000 RIM BAND 10" 22MM 1
25 45110060000 BRAKE DISC REAR D=140MM 2004 1
31 45110092000 WHEEL COVER CPL. 50SX LC 03 1
32 44011076305 CABLE TIE 300/4,8MM BLACK 7
33 45110013000 DISTANCE SLEEVE R/S 1
34 45110014000 DISTANCE SLEEVE L/S 1
55 45110090000 RIM LOCK CPL. 2004 1
05451101 / C074511001
* NEW PART X AS REQUIRED
13
REAR WHEEL

50 SX 2007
FIG PART NUMBER DESCRIPTION QTY
1 45113101044 HAND BRAKE CYLIND.CPL.50 LC 02 1
2 45113002000 HANDBRAKE LEVER CPL. R/S 02 1
3 45113012100 BRAKE HOSE FR. SX SEN. LC 2002 1
4 306054 BRAKE FLUID DOT 4.0 1
5 45113004000 PROT.CAP HAND BRAKE CYL. 50 LC 1
6 0966030083 OVAL HEAD SCREW DIN0966-M 3X8 2
7 45113003000 HAND BRAKE CYLINDER COVER 04 1
8 45113009000 GASKET HAND BRAKE CYLINDER 04 1
9 45113006000 SPECIAL-AH SCREW M 5X18 1
10 45113013000 NUT M5 DIN 6334 1
11 45113021000 SPRING FOR HAND BRAKE LEVER 04 1
12 45113007000 ADJUSTING SCREW M 3X16 04 1
13 0912050103 AH SCREW DIN0912-M 5X10 1
14 45113008000 REP.KIT PISTON FRONT 50 04 1
05450130 / C064511301
* NEW PART X AS REQUIRED
14
HAND BRAKE CYLINDER

50 SX 2007
FIG PART NUMBER DESCRIPTION QTY
22 0015060203 HH COLLAR SCREW M 6X20 WS=8 2
23 56509064100 SELF LOCKING NUT M6 10.9 3
43 0934060003 HEXAGON NUT DIN0934-M 6 1
46 54310086200 SELF LOCKING NUT M8 10.9 1
47 0991060203 FLAT H.SCREW DIN7991-M6X20 8.8 1
48 58303063000 BRAKE LEVER STOP '93 1
49 0797060003 TOOTH LOCK WASH. DIN6797-A 6,4 1
50 45113050144 REAR BRAKELEVER CPL. 2004 1
52 54603062000 RETURN SPRING FOR BRAKE LEVER 1
55 54813055000 SWIVEL HEAD KA6 03 1
56 47013056000 PRESSURE ROD 85 SX 2003 1
60 46113060000 REAR BRAKE CYL. 50+65 04 1
61 47013061000 REP. SET PISTON REAR D=11 2003 1
62 47013062000 CYLINDER COVER REAR 85 SX 03 1
63 47013063000 GASKET CYLINDER COVER REAR 03 1
65 46113325000 HOLLOW SCREW M6 1
66 0912040103 AH.SCREW DIN0912-M 4X10 2
70 45113170000 BRAKE HOSE REAR 50 LC 04 1
71 0770060019 O-RING 6,00X1,00 2
80 306054 BRAKE FLUID DOT 4.0 1
05451134 / C064511303
* NEW PART X AS REQUIRED
15
REAR BRAKE CONTROL

50 SX 2007
FIG PART NUMBER DESCRIPTION QTY
2 45113025000 HOLLOW SCREW M6X34 50 LC 2002 1
3 45113125000 AH SCREW+CIRCLIP LC 50 02 1
4 0799025000 TAB WASHER DIN6799 RS2,5 1
5 45113012100 BRAKE HOSE FR. SX SEN. LC 2002 1
6 0770080019 O-RING 8,00X1,00 EPDM 2
8 45113015000 BRAKE CALIPER CPL.FR. 50 LC 02 1
9 45113030000 BRAKE PAD SET 50 LC 2002 1
14 45113019050 REPAIR KIT BRAKEPISTON 1
15 45113019000 REP.KIT SEAL RING 50LC 2002 1
16 0015080403 HH COLLAR SCREW M 8X40 WS=10 1
17 0015080253 HH COLLAR SCREW M 8X25 WS=10 1
18 0125080003 WASHER DIN0125-A 8,4 2
19 45113018000 RETAINING SPRING 50 LC 1
20 0912050203 AH SCREW DIN0912-M 5X20 1
21 45113020000 BREATHER SCREW 50 2002 1
50 45119050000 BLEEDER INJECTION-SET 50-65 1
064501303 / C064511305
* NEW PART X AS REQUIRED
16
BRAKE CALIPER FRONT

50 SX 2007
FIG PART NUMBER DESCRIPTION QTY
18 45113018000 RETAINING SPRING 50 LC 1
25 46113225000 HOLLOW SCREW CPL. 1
26 0912050163 AH SCREW DIN0912-M 5X16 1
30 0015060163 HH COLLAR SCREW M 6X16 WS=8 1
31 0015060403 HH COLLAR SCREW M 6X40 WS=8 1
50 45119050000 BLEEDER INJECTION-SET 50-65 1
70 45113170000 BRAKE HOSE REAR 50 LC 04 1
71 0770060019 O-RING 6,00X1,00 2
72 0770080019 O-RING 8,00X1,00 EPDM 1
79 45113019100 REPAIR KIT BRAKEPISTON 1
80 45113080000 BRAKE CALIPER REAR CPL.50LC 04 1
81 0770022020 O-RING 22X2X2 EPDM 2
82 45113225000 AH SCREW + CIRCLIP 50/65 04 1
83 0799025000 TAB WASHER DIN6799 RS2,5 1
90 45113030000 BRAKE PAD SET 50 LC 2002 1
064511303 / C064511306
* NEW PART X AS REQUIRED
17
BRAKE CALIPER REAR

NOTICE
50 SX 2007