KTM 450 EXC RACING 2006 User manual

OWNER'S MANUAL 2010
450 EXC EU
530 EXC EU
450 XC-W USA
ART. NO. 3211484en

DEAR KTM CUSTOMER 1
Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art sports motorcycle that will
give you enormous pleasure if you service and maintain it accordingly.
We wish you great pleasure riding the vehicle!
Enter the serial numbers of your vehicle below.
Chassis number ( p. 9) Dealer's stamp
Engine number ( p. 9)
Key number (EXC EU) ( p. 9)
The owner's manual corresponded to the latest state of this series at the time of printing. Slight deviations resulting from continuing
development and design of our motorcycles can however not be completely excluded.
All specifications are non-binding. KTM Sportmotorcycle AG specifically reserves the right to modify or delete technical specifica-
tions, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt
these to local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery
options, deviations from illustrations and descriptions, as well as misprints and other errors. The models portrayed partly contain spe-
cial equipment that does not belong to the regular scope of delivery.
© 2008 by KTM-Sportmotorcycle AG, Mattighofen Austria
All rights reserved
Reproduction, even in part, is permitted only with the express written permission of the copyright owner.
ISO 9001(12 100 6061)
According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead
to the maximum possible quality of the products.
Issued by: TÜV Management Service
KTM-Sportmotorcycle AG
5230 Mattighofen, Austria

CONTENTS 2
MEANS OF REPRESENTATION ............................................ 4
IMPORTANT NOTES............................................................ 5
VIEW OF VEHICLE............................................................... 7
View of the vehicle from the left front (example)................. 7
View of the vehicle from the right rear (example) ................ 8
LOCATION OF SERIAL NUMBERS ........................................ 9
Chassis number............................................................... 9
Type label....................................................................... 9
Key number (EXC EU)...................................................... 9
Engine number................................................................ 9
Fork part number............................................................. 9
Shock absorber part number........................................... 10
CONTROLS....................................................................... 11
Clutch lever .................................................................. 11
Hand brake lever ........................................................... 11
Short circuit button (XC‑W USA) ..................................... 11
Short circuit button (EXC EU)......................................... 11
Electric starter button .................................................... 11
Light switch (EXC EU).................................................... 12
Light switch (XC‑W USA)................................................ 12
Horn button (EXC EU).................................................... 12
Flasher switch (EXC EU) ................................................ 12
Overview of indicator lamps (EXC EU).............................. 12
Speedometer................................................................. 13
Speedometer activation and test ..................................... 13
Tripmaster switch .......................................................... 13
Setting kilometers or miles ............................................. 13
Setting the clock ........................................................... 14
Adjusting the speedometer functions............................... 14
Querying the lap time .................................................... 15
SPEED display mode (speed).......................................... 15
Display mode SPEED/H (service hours)............................ 15
Display mode SPEED/CLK (clock) ................................... 16
Display mode SPEED/LAP (lap time) ............................... 16
Display mode SPEED/ODO (odometer)............................. 16
Display mode SPEED/TR1 (trip master 1) ........................ 16
Display mode SPEED/TR2 (trip master 2) ........................ 17
Disply mode SPEED/A1 (average speed 1) ....................... 17
Display mode SPEED/A2 (average speed 2)...................... 17
Display mode SPEED/S1 (stop watch 1) .......................... 18
Display mode SPEED/S2 (stop watch 2) .......................... 18
Fuel tap........................................................................ 19
Opening filler cap.......................................................... 19
Closing filler cap ........................................................... 19
Choke (XC‑W USA) ........................................................ 20
Choke (EXC EU) ............................................................ 20
Shift lever..................................................................... 20
Foot brake pedal ........................................................... 20
Kickstarter.................................................................... 21
Side stand .................................................................... 21
Steering lock (EXC EU) .................................................. 21
Locking the steering (EXC EU) ........................................ 21
Unlocking the steering (EXC EU)..................................... 22
GENERAL TIPS AND HINTS ON PUTTING INTO
OPERATION...................................................................... 23
Advice on first use......................................................... 23
Running in the engine.................................................... 24
RIDING INSTRUCTIONS .................................................... 25
Checks before putting into operation ............................... 25
Starting ........................................................................ 25
Starting up ................................................................... 26
Shifting, riding.............................................................. 26
Braking ........................................................................ 26
Stopping, parking .......................................................... 27
Refueling...................................................................... 27
SERVICE SCHEDULE......................................................... 29
Important maintenance work to be carried out by an
authorized KTM workshop. ............................................. 29
Important maintenance work to be carried out by an
authorized KTM workshop. (as additional order)................ 30
Important checks and maintenance work to be carried
out by the rider. ............................................................ 30
MAINTENANCE WORK ON CHASSIS AND ENGINE.............. 32
Jacking up the motorcycle.............................................. 32
Removing the motorcycle from the work stand.................. 32
Checking the basic chassis setting with the rider's
weight .......................................................................... 32
Compression damping of shock absorber.......................... 32
Adjusting high-speed compression damping of the shock
absorber ....................................................................... 32
Adjusting the low-speed compression damping of the
shock absorber .............................................................. 33
Adjusting rebound damping of shock absorber.................. 33
Measuring rear wheel sag unloaded ................................. 34
Checking static sag of shock absorber.............................. 34
Checking riding sag of shock absorber ............................. 35
Adjusting spring preload of the shock absorber x............ 35
Adjusting riding sag x.................................................. 36
Removing the shock absorber x..................................... 36
Installing the shock absorber x..................................... 36
Checking basic setting of fork......................................... 37
Adjusting compression damping of fork ........................... 37
Adjusting rebound damping of fork.................................. 37
Adjusting spring preload of the fork................................. 38
Bleeding fork legs.......................................................... 38
Cleaning dust boots of fork legs ...................................... 38
Loosening the fork protection.......................................... 39
Positioning the fork protection ........................................ 39
Checking steering head bearing play................................ 39
Adjusting play of steering head bearing x(EXC EU) ........ 40
Adjusting play of steering head bearing x(XC‑W USA) .... 40
Removing the fork legs x.............................................. 41
Installing the fork legs x............................................... 41
Removing the fork protector x....................................... 42
Installing the fork protector x....................................... 42
Removing the lower triple clamp x(XC‑W USA) .............. 42
Removing the lower triple clamp x(EXC EU).................. 43
Installing the lower triple clamp x(XC‑W USA)............... 43
Installing the lower triple clamp x(EXC EU)................... 44
Greasing the steering head bearing x............................. 45
Dismounting the front fender.......................................... 45
Installing the front fender............................................... 45
Removing headlight mask with headlight (EXC EU)........... 45
Refitting the headlight mask with the headlight
(EXC EU) ...................................................................... 46
Dismount the start number plate (XC‑W USA)................... 46
Installing the start number plate (XC‑W USA)................... 46
Handlebar position ........................................................ 47
Adjusting handlebar position x...................................... 47
Checking gas Bowden cable route ................................... 47
Checking play in gas Bowden cable ................................. 48
Adjusting the gas Bowden cable play x.......................... 48
Checking for chain dirt accumulation .............................. 48

CONTENTS 3
Cleaning the chain......................................................... 49
Checking the chain tension ............................................ 49
Checking chain tension when fitting rear wheel ................ 49
Checking the rear sprocket / engine sprocket for wear ....... 50
Checking chain wear...................................................... 50
Adjusting the chain tension ............................................ 50
Adjusting chain tension - after checking .......................... 51
Adjusting chain tension - fitting rear wheel ...................... 52
Adjusting chain guide x............................................... 52
Check brake discs ......................................................... 52
Checking free play of the hand brake lever....................... 53
Adjusting basic position of handbrake lever (XC‑W USA) ... 53
Adjusting free travel of handbrake lever (EXC EU)............. 54
Checking the front brake fluid level ................................. 54
Adding front brake fluid x............................................ 54
Checking the front brake linings...................................... 55
Removing front brake linings x..................................... 55
Mounting front brake linings x...................................... 56
Changing the front brake linings x................................. 56
Checking free travel of foot brake lever ............................ 57
Adjusting basic position of footbrake lever x................... 57
Checking the rear brake fluid level .................................. 58
Adding brake fluid for the rear brake x.......................... 58
Checking rear brake linings ............................................ 59
Removing rear brake linings x....................................... 59
Installing the rear brake linings x.................................. 59
Changing the rear brake linings x.................................. 60
Removing the front wheel x.......................................... 61
Installing the front wheel x........................................... 61
Removing rear wheel x................................................. 62
Installing the rear wheel x............................................ 62
Checking tire condition .................................................. 63
Checking tire air pressure............................................... 64
Checking spoke tension.................................................. 64
Removing the battery x................................................ 65
Installing the battery x................................................. 65
Recharging the battery x.............................................. 65
Removing a fuse............................................................ 66
Installing the fuse ......................................................... 67
Checking headlight adjustment (EXC EU)......................... 67
Adjusting the beam width of the headlight (EXC EU)......... 67
Removing the seat......................................................... 68
Mounting the seat ......................................................... 68
Dismounting the fuel tank x......................................... 68
Installing the fuel tank x.............................................. 69
Cooling system .............................................................. 70
Checking antifreeze and coolant level.............................. 70
Checking the coolant level.............................................. 70
Draining coolant x....................................................... 71
Refilling coolant x....................................................... 71
Glass fiber yarn filling of main silencer ............................ 72
Removing main silencer ................................................. 72
Installing the main silencer ............................................ 72
Dismounting the air filter box lid..................................... 72
Installing the air filter box lid.......................................... 72
Removing the air filter x............................................... 73
Installing the air filter x............................................... 73
Cleaning air filter x...................................................... 73
Adjusting basic position of clutch lever............................ 74
Checking fluid level of hydraulic clutch ........................... 74
Changing the hydraulic clutch fluid x............................ 74
Carburetor - idle ............................................................ 75
Carburetor - adjusting idle x......................................... 75
Emptying the carburetor float chamber x....................... 76
Checking engine oil level................................................ 77
Changing engine oil and oil filter, cleaning engine oil
screen x..................................................................... 77
Draining engine oil, cleaning engine oil screen x............ 77
Removing the oil filter x............................................... 78
Installing the oil filter x............................................... 78
Filling up with engine oil x........................................... 79
Topping up engine oil .................................................... 79
Checking gear oil level ................................................... 79
Changing gear oil, cleaning gear oil screen x.................. 80
Draining gear oil, cleaning gear oil screen x................... 80
Filling up with gear oil x.............................................. 81
Adding gear oil x......................................................... 81
TROUBLESHOOTING......................................................... 82
CLEANING........................................................................ 84
Cleaning motorcycle ...................................................... 84
STORAGE ......................................................................... 85
Storage......................................................................... 85
Putting into operation after storage ................................. 85
TECHNICAL DATA - ENGINE.............................................. 86
Capacity- engine oil ....................................................... 86
Capacity - gear oil.......................................................... 86
Capacity - coolant.......................................................... 87
TECHNICAL DATA - ENGINE TIGHTENING TORQUES.......... 88
TECHNICAL DATA - CARBURETOR..................................... 90
450 EXC EU ................................................................. 90
XC‑W USA .................................................................... 90
530 EXC EU ................................................................. 90
TECHNICAL DATA - CHASSIS ............................................ 91
Lighting equipment ....................................................... 91
Tires ............................................................................ 92
Capacity - fuel............................................................... 92
TECHNICAL DATA - FORK.................................................. 93
TECHNICAL DATA - SHOCK ABSORBER ............................. 94
TECHNICAL DATA - TIGHTENING TORQUES FOR
CHASSIS .......................................................................... 95
WIRING DIAGRAM ............................................................ 96
Wiring diagram (EXC EU) ............................................... 96
Wiring diagram (XC‑W USA).......................................... 100
SUBSTANCES................................................................. 102
AUXILIARY SUBSTANCES................................................ 103
STANDARDS................................................................... 105
INDEX ............................................................................ 106

MEANS OF REPRESENTATION 4
Symbols used
The symbols used are explained in the following.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
All work marked with this symbol requires specialist knowledge and technical understanding. In the interest of
your own safety, have these jobs done in an authorized KTM workshop! There, your motorcycle will be serviced
optimally by specially trained experts using the specialist tools required.
Identifies a page reference (more information is provided on the specified page).
Formats used
The typographical and other formats used are explained in the following.
Specific name Identifies a specific name.
Name®Identifies a protected name.
Brand™ Identifies a brand in merchandise traffic.

IMPORTANT NOTES 5
Use definition (EXC EU)
KTM sport motorcycles are designed and built to withstand the normal stresses and strains of competitive use. The motorcycles com-
ply with currently valid regulations and categories of the top international motorsport organizations.
Info
The motorcycle is authorized for public road traffic in the homologous (reduced) version only.
In the derestricted version, the motorcycle may only be used in closed off areas remote from public road traffic.
The motorcycle is designed for off-road sport endurance competition (Enduro) and not for the predominant motocross use.
Use definition (XC‑W USA)
KTM sport motorcycles are designed and built to withstand the normal stresses and strains of competitive use. The motorcycles com-
ply with currently valid regulations and categories of the top international motorsport organizations.
Info
The motorcycle must be used only in closed off areas remote from public road traffic.
The motorcycle is designed for off-road sport endurance competition (Enduro) and not for predominant motocross use.
Maintenance
A prerequisite for perfect operation and prevention of wear is that the engine and chassis maintenance and adjustment work described
in the owner's manual are properly carried out. Poor adjustment and tuning of the engine and chassis can lead to damage and break-
age of components.
Using the motorcycle in extreme conditions such as very muddy or wet terrain can lead to above-average wear of components such as
the transmission train or the brakes. For this reason, it may be necessary to service or replace worn parts before the limit specified in
the service schedule is reached.
Pay careful attention to the prescribed running-in period, inspection and maintenance intervals. If you observe these exactly, you will
ensure a much longer service life for your motorcycle.
Warranty
The work prescribed in the service schedule must be carried out in an authorized KTM workshop and confirmed in the customer's ser-
vice record, since otherwise no warranty claims will be recognized. No warranty claims can be considered for damage resulting from
manipulations and/or alterations to the vehicle.
Fuel, oils, etc.
You should use the fuels, oils and greases according to specifications as listed in the owner's manual.
Spare parts, accessories
For your own safety, only use spare parts and accessory products that have been approved and/or recommended by KTM and have
them installed by an authorized KTM workshop. KTM accepts no liability for other products and any resulting damage or loss.
Some spare parts and accessories are specified in brackets in the respective descriptions. Your KTM dealer will be happy to advise
you.
You will find the current KTM PowerParts for your vehicle on the KTM website.
International KTM Website: http://www.ktm.com
Work rules
Special tools are required for some work. These do not come with the vehicle but can be ordered using the number in brackets. E.g.:
Valve spring mounter (59029019000)
When the vehicle is assembled, non-reusable parts (e.g., self-locking screws and nuts, gaskets, seal rings, O-rings, splints, lock wash-
ers) must be replaced with new parts.
Where thread lockers are used on screw connections (e.g., Loctite®), follow the instructions for use from the manufacturer.
After disassembly, clean the parts that are to be reused and check them for damage and wear. Replace damaged or worn parts.
After you complete the repair or maintenance work, check the roadworthiness of the vehicle.

IMPORTANT NOTES 6
Transport
Note
Danger of damage The parked vehicle can roll away or fall over.
–Always place the vehicle on a firm and even surface.
Note
Fire hazard Some vehicle components get very hot when the machine is driven.
–Do not place the vehicle where there are flammable or explosive substances. Do not place objects over the vehicle while it is still
warm from being run. Always let the vehicle cool first.
–Switch off engine.
–Turn handle of the fuel tap to the OFF position. (Figure 500137-10 p. 19)
–Use straps or other suitable devices to secure the motorcycle against accidents or falling over.
Environment
Offroad motorcycling is a wonderful sport and we naturally hope that you will be able to enjoy it to the fullest. However, it is a poten-
tial problem for the environment and can lead to conflicts with other persons. But if you use your motorcycle responsibly, you can
ensure that such problems and conflicts do not have to occur. To protect the future of motorcycle sport, make sure that you use your
motorcycle legally, display environmental consciousness, and respect the rights of others.
Notes/warnings
Pay close attention to the notes/warning.
Info
Various information and warning labels are affixed to the vehicle. Do not remove information/warning labels. If they are miss-
ing, you or others may not recognize dangers and may therefore be injured.
Grades of risks
Danger
Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures
are not taken.
Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.
Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are not taken.
Warning
Identifies a danger that will lead to environmental damage if the appropriate measures are not taken.
Owner's manual
–It is important that you read this owner's manual carefully and completely before making your first trip. It contains useful infor-
mation and many tips on how to operate and handle your motorcycle. Only then will you find out how to best customize the motor-
cycle for your own use and how you can protect yourself from injury. The owner's manual also contains important information on
servicing the motorcycle.
–The owner's manual is an important component of the motorcycle and should be handed over to the new owner if the vehicle is
sold.

VIEW OF VEHICLE 7
3.1View of the vehicle from the left front (example)
800014-10
1 Side stand
2 Shift lever
3 Chain guide
4 Fuel tap
5 Air filter box lid
6 Clutch lever
7 Hand brake lever

VIEW OF VEHICLE 8
3.2View of the vehicle from the right rear (example)
800013-10
1 Level viewer for brake fluid, rear
2 Fork compression adjustment
3 Foot brake pedal
4 Kickstarter
5 Horn
6 Filler cap
7 Fork rebound adjustment
8 Electric starter button
9 Speedometer
10 Short circuit button
11 Shock absorber compression adjustment
12 Shock absorber rebound adjustment

LOCATION OF SERIAL NUMBERS 9
4.1Chassis number
500127-10
The chassis number is stamped on the steering head on the right.
4.2Type label
500128-10
The type label is fixed to the front of the steering head.
4.3Key number (EXC EU)
500125-10
The key number is stamped on the key strap.
4.4Engine number
500072-10
The engine number is stamped on the left side of the engine under the engine
sprocket.
4.5Fork part number
500082-10
The fork part number is stamped on the inner side of the fork stub.

LOCATION OF SERIAL NUMBERS 10
4.6Shock absorber part number
500129-10
The shock absorber part number is stamped on the top of the shock absorber above
the adjusting ring on the engine side.

CONTROLS 11
5.1Clutch lever
500133-10
The clutch lever is fitted on the left side of the handlebar.
The clutch is hydraulically operated and self-adjusting.
5.2Hand brake lever
400196-10
Hand brake lever is located on the right side of the handlebar.
The hand brake lever is used to activate the front brake.
5.3Short circuit button (XC‑W USA)
500132-10
The short circuit button is fitted on the left side of the handlebar.
Possible states
• Short circuit button in basic position –In this position, the ignition circuit is
closed, and the engine can be started.
• Short circuit button pressed –In this position, the ignition circuit is interrupted,
a running engine stops, and a non-running engine will not start.
5.4Short circuit button (EXC EU)
500134-10
The short circuit button is fitted on the left side of the handlebar.
Possible states
• Short circuit button in basic position –In this position, the ignition circuit is
closed, and the engine can be started.
• Short circuit button pressed –In this position, the ignition circuit is interrupted,
a running engine stops, and a non-running engine will not start.
5.5Electric starter button
400198-10
The electric starter button is fitted on the right side of the handlebar.
Possible states
• Electric starter button in basic position
• Electric starter button pressed –In this position, the electric starter is actuated.

CONTROLS 12
5.6Light switch (EXC EU)
500134-12
The light switch is fitted on the left side of the handlebar.
Possible states
Light off –Light switch is turned to the right. In this position, the light
is switched off.
Low beam on –Light switch is in the central position. In this position,
the low beam and tail light are switched on.
High beam on –Light switch is turned to the left. In this position, the
high beam and the tail light are switched on.
5.7Light switch (XC‑W USA)
500146-10
The light switch is on the right of the speedometer.
Possible states
• The light switch has no function when delivered. –It can be used if lighting is fit-
ted later.
5.8Horn button (EXC EU)
500134-11
The horn button is fitted on the left side of the handlebar.
Possible states
• Horn button in neutral position
• Horn button pressed –The horn is operated in this position.
5.9Flasher switch (EXC EU)
500145-10
Flasher switch is fitted on the left side of the handlebar.
Possible states
Flasher light off –Flasher switch is in the central position.
Flasher light, left, on –Flasher switch turned to the left.
Flasher light, right, on –Flasher switch turned to the right.
5.10Overview of indicator lamps (EXC EU)
500147-01
Possible states
High beam indicator lamp lights up blue –High beam is switched on.
Flasher indicator lamp flashes green –Flasher light is switched on.

CONTROLS 13
5.11Speedometer
400312-01
–Press the key to change the display mode or change to one of the setup menus.
–Press the button to control different functions.
–Press the button to control different functions.
Info
In its condition at delivery, the display mode SPEED/H and SPEED/ODO is acti-
vated.
5.12Speedometer activation and test
400313-01
Activating the speedometer:
The speedometer is activated when one of the keys is pressed or an impulse comes
from the wheel speed sensor.
Display test
For the function test of the display, all display segments light up briefly.
400314-01
WS (wheel size)
After the display function test, the wheel size WS is displayed briefly.
Info
2205 mm corresponds to the size of the 21" front wheel with a series produc-
tion tire.
The display then changes to the last selected mode.
5.13Tripmaster switch
(Option: Tripmaster switch)
You can use the trip master switch to control the functions of the speedometer from the handlebar.
Info
The trip master is an optional accessory.
5.14Setting kilometers or miles
Info
If you change the unit, the value ODO is retained and converted accordingly.
The values TR1,TR2,A1,A2 and S1 are cleared when the unit of measure is changed.
Condition
The motorcycle is standing.
400329-01
–Press the button briefly and repeatedly until Happears at the bottom right of the
display.
–Press the button for 3 - 5 seconds.
The Setup menu opens and the active functions are displayed.
–Press the button repeatedly until the Km/h/Mph display flashes.
Km/h adjusting
–Press the button .
Mph adjusting
–Press the button .

CONTROLS 14
–Press the button for 3 - 5 seconds.
The settings are saved and the Setup menu closed.
Info
If no button is pressed for 20 seconds, or if no impulse comes from the
wheel speed sensor, the settings are automatically saved and the Setup
menu closed.
5.15Setting the clock
Condition
The motorcycle is standing.
400330-01
–Press the button briefly and repeatedly until CLK appears at the bottom right of
the display.
–Press the button for 3 - 5 seconds.
The hour display flashes.
–Set the hour display with the button and/or button .
–Press the button briefly.
The next segment of the display flashes and can be set.
–You can set the following segments in the same way as the hours by pressing
the button and the button .
Info
The seconds can only be set to zero.
–Press the button for 3 - 5 seconds.
The settings are saved and the Setup menu closed.
Info
If no button is pressed for 20 seconds, or if no impulse comes from the
wheel speed sensor, the settings are automatically saved and the Setup
menu closed.
5.16Adjusting the speedometer functions
Info
Upon delivery, only the SPEED/H and SPEED/ODO display modes are activated.
Condition
The motorcycle is standing.
400318-01
–Press the button briefly and repeatedly until Happears at the bottom right of the
display.
–Press the button for 3 - 5 seconds.
The Setup menu opens and the active functions are displayed.
–Switch to the function you require by briefly pressing the button .
The selected function flashes.
Activating a function
–Press the button .
The icon remains in the display and the display changes to the next func-
tion.
Deactivating a function
–Press the button .
The icon disappears from the display and the display changes to the next
function.
–Activate or deactivate all functions accordingly.

CONTROLS 15
–Press the button for 3 - 5 seconds.
The settings are saved and the Setup menu closed.
Info
If no button is pressed for 20 seconds, or if no impulse comes from the
wheel speed sensor, the settings are automatically saved and the Setup
menu is closed.
5.17Querying the lap time
Info
This function can be called only if lap times are measured.
Condition
The motorcycle is standing.
400321-01
–Press the button briefly and repeatedly until LAP appears at the bottom right of
the display.
–Press the button briefly.
LAP 1 appears on the left side of the display.
–Laps 1-10 can be displayed by pressing the button .
–The button has no function
–Press the button briefly.
Next display mode
Info
If an impulse is received from the wheel speed sensor, the left side of the
display changes back to the SPEED mode.
5.18SPEED display mode (speed)
400317-02
–Press the button briefly and repeatedly until SPEED appears on the left side of
the display.
The current speed is displayed in the SPEED display mode.
The current speed can be displayed in Km/h or Mph.
Info
Making the setting according to the country.
When an impulse comes from the front wheel, the left side of the speedometer
display changes to the SPEED mode and the current speed is shown.
5.19Display mode SPEED/H (service hours)
400316-01
Condition
• The motorcycle is standing
–Press the button briefly and repeatedly until Happears at the bottom right of the
display.
In display mode H, the service hours of the engine are displayed.
The service hour counter stores the total traveling time.
Info
The service hour counter is necessary for ensuring that maintenance work is car-
ried out at the right intervals.
If the speedometer is in Hdisplay mode at the start of the journey, it automati-
cally changes to the ODO display mode.
The Hdisplay mode is suppressed during the journey.
Press the button . No function
Press the button . No function
Press the button
for 3 - 5 seconds.
The display changes to the Setup menu of the speedometer
functions.

CONTROLS 16
Press the button
briefly.
Next display mode
5.20Display mode SPEED/CLK (clock)
400319-01
–Press the button briefly and repeatedly until CLK appears at the bottom right of
the display.
The time is displayed in CLK display mode.
Press the button . No function
Press the button . No function
Press the button
for 3 - 5 seconds.
The display changes to the Setup menu of the clock.
Press the button
briefly.
Next display mode
5.21Display mode SPEED/LAP (lap time)
400320-01
–Press the button briefly and repeatedly until LAP appears at the bottom right of
the display.
In the LAP display mode, up to 10 lap times can be timed with the stop watch.
Info
If the lap time continues after you press the button , 9 memory locations are
already occupied.
Lap 10 must be timed with the button .
Press the button . Starts or stops the clock.
Press the button . Stops the current lap time and saves it, and the stop watch
starts the next lap.
Press the button
for 3 - 5 seconds.
The stop watch and the lap time are reset.
Press the button
briefly.
Next display mode
5.22Display mode SPEED/ODO (odometer)
400317-01
–Press the button briefly and repeatedly until ODO appears at the bottom right of
the display.
In ODO display mode, the total number of kilometers ridden is displayed.
Press the button . No function
Press the button . No function
Press the button
for 3 - 5 seconds.
–
Press the button
briefly.
Next display mode
5.23Display mode SPEED/TR1 (trip master 1)
400323-01
–Press the button briefly and repeatedly until TR1 appears at the top right of the
display.
TR1 (trip master 1) runs constantly and counts up to 999.9.
It can be used to measure the distance covered during trips or between two refueling
stops.
TR1 is coupled with A1 (average speed 1) and S1 (stop watch 1).
Info
If 999.9 is exceeded, the values of TR1,A1 and S1 are automaticallt reset to
0.0.
Press the button . No function

CONTROLS 17
Press the button . No function
Press the button
for 3 - 5 seconds.
Displays of TR1,A1 and S1 are reset to 0,0.
Press the button
briefly.
Next display mode
5.24Display mode SPEED/TR2 (trip master 2)
400324-01
–Press the button briefly and repeatedly until TR2 appears at the top right of the
display.
TR2 (trip master 2) runs constantly and counts up to 999.9.
The displayed value can be set manually with the button and the button . A very
practical function for rides by the road book.
Info
The TR2 value can also be corrected manually during the journey with the but-
ton and the button .
If 999.9 is exceeded, the value of TR2 is automatically reset to 0.0.
Press the button . Increases value of TR2.
Press the button . Reduces value of TR2.
Press the button
for 3 - 5 seconds.
Deletes value of TR2.
Press the button
briefly.
Next display mode
5.25Disply mode SPEED/A1 (average speed 1)
400325-01
–Press the button briefly and repeatedly until A1 appears at the top right of the
display.
A1 (average speed 1) shows the average speed calculated using TR1 (trip master 1) and
S1 (stop watch 1).
The calculation of this value is activated by the first impulse of the wheel speed sensor
and ends 3 seconds after the last impulse.
Press the button . No function
Press the button . No function
Press the button
for 3 - 5 seconds.
Displays of TR1,A1 and S1 are reset to 0,0.
Press the button
briefly.
Next display mode
5.26Display mode SPEED/A2 (average speed 2)
400326-01
–Press the button briefly and repeatedly until A2 appears at the top right of the
display.
A2 (average speed 2) shows the average speed on the basis of the current speed if the
stop watch S2 (stop watch 2) is running.
Info
The displayed value can differ from the actual average speed if S2 was not
timed after the ride.
Press the button . No function
Press the button . No function
Press the button
for 3 - 5 seconds.
–
Press the button
briefly.
Next display mode

CONTROLS 18
5.27Display mode SPEED/S1 (stop watch 1)
400327-01
–Press the button briefly and repeatedly until S1 appears at the top right of the
display.
S1 (stop watch 1) displays the journey time on the basis of TR1 and continues when an
impulse is received from the wheel speed sensor.
The calculation of this value starts with the first impulse of the wheel speed sensor and
ends 3 seconds after the last impulse.
Press the button . No function
Press the button . No function
Press the button
for 3 - 5 seconds.
Displays of TR1,A1 and S1 are reset to 0,0.
Press the button
briefly.
Next display mode
5.28Display mode SPEED/S2 (stop watch 2)
400328-01
–Press the button briefly and repeatedly until S2 appears at the top right of the
display.
S2 (stop watch 2) is a manual stop watch.
If S2 is running in the background, the S2 display flashes in the speedometer display.
Press the button . Starts or stops S2.
Press the button . No function
Press the button
for 3 - 5 seconds.
Displays of S2 and A2 are reset to 0.0.
Press the button
briefly.
Next display mode
Table of functions
Display Press the button . Press the button . Press the button for 3 -
5 seconds.
Press the button
briefly.
Display mode SPEED/H
(service hours)
No function No function The display changes to
the Setup menu of the
speedometer functions.
Next display mode
Display mode SPEED/CLK
(clock)
No function No function The display changes to
the Setup menu of the
clock.
Next display mode
Display mode SPEED/LAP
(lap time)
Starts or stops the
clock.
Stops the current lap
time and saves it, and
the stop watch starts
the next lap.
The stop watch and the
lap time are reset.
Next display mode
Display mode
SPEED/ODO (odometer)
No function No function –Next display mode
Display mode SPEED/TR1
(trip master 1)
No function No function Displays of TR1,A1 and
S1 are reset to 0,0.
Next display mode
Display mode SPEED/TR2
(trip master 2)
Increases value of TR2. Reduces value of TR2. Deletes value of TR2. Next display mode
Disply mode SPEED/A1
(average speed 1)
No function No function Displays of TR1,A1 and
S1 are reset to 0,0.
Next display mode
Display mode SPEED/A2
(average speed 2)
No function No function –Next display mode
Display mode SPEED/S1
(stop watch 1)
No function No function Displays of TR1,A1 and
S1 are reset to 0,0.
Next display mode
Display mode SPEED/S2
(stop watch 2)
Starts or stops S2. No function Displays of S2 and A2
are reset to 0.0.
Next display mode
Table of conditions and activability
Display The motorcycle is
standing
Menu can be acti-
vated
Display mode SPEED/H (service hours) •