KTM 65 SX 2016 Manual

SETUP INSTRUCTIONS 2016
65 SX
Art. no. 3213431en

INTRODUCTION 1
*3213431en*
3213431en
11/2015
INTRODUCTION
The work described in these setup instructions must be performed before the vehicle is delivered to the customer.
Read the setup instructions in their entirety before beginning work.
These setup instructions were written to correspond to the latest state of this series. We reserve the right to make changes in the interest
of technical advancement without at the same time updating this manual.
We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop are not specified here. It
is assumed that the work will be performed by a fully trained mechanic.
All specifications are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete technical specifications,
prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt these to
local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery options, devi-
ations from illustrations and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not
belong to the regular scope of supply.
© 2015 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright owner.
ISO 9001(12 100 6061)
According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead to
the maximum possible quality of the products.
Issued by: TÜV Management Service
KTM Sportmotorcycle GmbH
5230 Mattighofen, Austria
This document is valid for the following models:
65 SX (F6001P6)

1 MEANS OF REPRESENTATION 2
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
Denotes a voltage measurement.
Denotes a current measurement.
Denotes a resistance measurement.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Identifies a proprietary name.
Name®Identifies a protected name.
Brand™ Identifies a trademark.
Underlined terms Refer to technical details of the vehicle or indicate technical terms, which are explained
in the glossary.

2 SETUP 3
2.1 Unpacking and setting up the vehicle
201951-10
–Open the box.
Info
To avoid damaging the vehicle while setting it up, do not remove the protec-
tive film on each component until installing the component, and leave it on
the vehicle where possible until work has been completed.
–Remove the front wheel, fender, and the separate enclosure from the box.
–Remove the separate enclosure and unpack it. Check that the scope of supply is
complete on the basis of the enclosed packing list.
–Lift the vehicle out of the box with the assistance of another person.
–Raise the motorcycle with a lift stand. ( p. 4)
–Check the vehicle for transport damage.
201952-10
–Loosen screws .
–Remove the wheel spindle.
–Install the front fender. ( p. 6)
–Install the front wheel. ( p. 4)
–Remove the protective film from the handlebar and start number plate.
K00344-10
–Position the handlebar with handlebar clamps .
–Mount and tighten the screws.
Guideline
Screw, handlebar clamp M8 20 Nm
(14.8 lbf ft)
–Check the handlebar position.
» If the handlebar position is not adjusted as required by the customer:
–Adjust the handlebar position. ( p. 5)
–Remove the screw of brake line guide . Position the brake line. Mount the brake
line guide again and tighten the screw.
–Check that the wiring harness, throttle cables, and brake line have the necessary
freedom of movement and are correctly routed.
–Check that the controls on the handlebar are correctly positioned and firmly seated.
800042-10
–Mount the footrests with the springs and pins. Secure the pins using the washers
and cotter pins.
Pliers for footrest spring (58429083000)
–Fill up with fuel. ( p. 6)
–Prepare the vehicle according to the specifications in the KTM Dealer.net for han-
dover to the customer.