Kunzle ARIES Operating instructions

1
ARIES
WOOD SANDER
USER &
MAINTENANCE MANUAL

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ARIES User Manual_March 2013 Edition
Foreword
This manual contains important information on the safe use and operation of
this machine.
Failure to read this manual before operating, adjusting or servicing this
machine could cause injury or damage to persons or objects.
Anybody operating the machine should understand how to use and operate it
before starting it up.
Keep this manual for future reference.
This manual is an ENGLISH translation of the original version in Italian.
For a new manual contact:
Kunzle & Tasin S.r.l.
REGISTERED HEADQUARTERS
Via Circonvallazione est, 2/6
27023 Cassolnovo (PV) - Italy
OPERATIONAL HEADQUARTERS
Via Cajkovskij, 14
20092 Cinisello Balsamo (MI) - Italy
Tel. [phone]
Fax [phone]
[e-mail]
www.kunzletasin.com

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ARIES User Manual_March 2013 Edition
Contents
Key for machine symbols
4
Operator safety instructions
4
Storage
5
Transporting and handling the machine
5
Transport with one person 5
Transport with two people
7
Introduction
8
Information on safe use
8
Correct use
8
Machine data plate
8
Commencing operation
9
Instructions for assembly following transportation
9
Instructions for electrical connection
11
Cables, extensions and plugs
11
Instructions on removing sawdust generated during use
11
Recommendations on prevention measures for users
12
Personal safety measures
12
Compliance with safety measures and warnings
13
Instructions on correct machine use
13
Machine specifications
15
Machine warnings
16
Prohibited use
16
Starting the machine
16
Machine adjustment procedures
19
Procedures for centring the abrasive belt
19
Adjusting sanding pressure
20
Wall edge castor
20
Wheel adjustment (on a surface parallel to the axis of the drum)
21
Routine maintenance to be performed
22
Sawdust chamber (for the user) 22
Drums (for the user)
22
Wheels (for the user)
22
Dust bag (for the user)
23
Belt tension (for the user)
23
Bearings (only for Technical Support Service)
24
Drum pulleys and suction fan pulleys (for the user)
24
Spare parts
24
Emergency situations (for the user)
25
Faults
25
Causes 25
Solutions
25
Declaration of Conformity
26
Disposal
27
Diagrams
28
Notes
30

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ARIES User Manual_March 2013 Edition
Key for machine symbols
READ THE INSTRUCTIONS CONTAINED IN THIS
USER AND MAINTENANCE MANUAL BEFORE
USING THE MACHINE
HEARING PROTECTION DURING USE IS
RECOMMENDED
PROTECTION OF THE AIRWAYS DURING USE IS
RECOMMENDED
HAZARD DUE TO ELECTRICITY
HAZARD DUE TO MOVING PARTS
Operator safety instructions
HAZARD
means
Failure to comply with HAZARD notices on the machine or in this
manual may result in death or serious injury to the operator or other
people. Read and comply with all HAZARD notices on the machine
or in this manual.
WARNING
means
Failure to comply with WARNING notices on the machine or in this
manual may result in injury to the operator or other people. Read
and comply with all WARNING notices on the machine or in this
manual.
CAUTION
means
Failure to comply with CAUTION notices on the machine or in this
manual may result in injury to the operator or other people. Read
and comply with all CAUTION notices on the machine or in this
manual.
HAZARD:
Failure to read the ARIES
machine manual before operating, adjusting or performing maintenance
operations on the machine could cause injury or damage t
o persons or objects. Anyone operating the
machine should understand how to use and operate it before starting it up.

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ARIES User Manual_March 2013 Edition
Storage
It is advisable to store the machine in its original packaging. Doing so makes it possible to form a column of two
packages maximum, with one on top of the other.
If the machine is removed from the original packaging and is not used for some time ensure the wheels and drum
are not in contact with the ground. In this case use two supports at least 50mm in height to rest the machine on,
ensuring contact is with the base frame.
WARNING
This equipment is for dry use only and must not be used or kept outside in wet conditions. Store the machine
in a dry building, otherwise the machine could be damaged.
Storage temperature from -20°C to 50°C.
Transporting and handling the machine
Transport with one person
WARNING
The machine is heavy therefore remove the motor and handle unit before it is transported. Ask for assistance
to transport the three parts.
The machine can be dismantled into three parts to facilitate transportation:
Motor
Suction tube
and handle unit
Base frame with drum
Proceed as follows:
1. Ensure the power supply cable is disconnected
from the mains and the machine.
2. Open the belt guard after unscrewing the screws
with the tool provided.

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ARIES User Manual_March 2013 Edition
Transporting and handling the machine
Transport with one person
3. Loosen the belt tightener using the lever
(
pos. 2 fig. A
)
and remove the belts.
4. Once the nut has been loosened (pos. 3 fig. A), turn it towards the inside of the machine until the hollow
washers positioned on the motor support spindle come out of their support housings.
5. Remove the motor and take it to the
work area.
6. After lowering the lever (pos. 4 fig. A)lift the tube
(pos. 5) and release the bar (pos. 6) from the cylinder
(pos. 8).

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ARIES User Manual_March 2013 Edition
Transporting and handling the machine
Transport with one person
7. Loosen the handle (pos. 9 fig. A) and
remove the tube from its housing and
bring it to the place of work.
8. Lift the base frame by clasping the front and back. Bring
the belt guard to the edge and take it to the work area.
Transport with two people
When transporting the machine with two people proceed as follows:
1. One operator should clasp the handle grip and
2. the second, holding the hub of the belt guide (pos. 1
fig. A), should lift the machine
WARNING
This equipment is not to be used by anyone (children included) with physical or mental disabilities, or anyone
without the relevant experience and knowledge, unless they have received instructions on using the
equipment and are supervised by a responsible person to ensure their safety.
Children must be supervised to ensure that they do not play with the machine.

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ARIES User Manual_March 2013 Edition
Introduction
Information on safe use
This instruction manual should be read carefully before using the ARIES wood flooring sander for the first time.
The instruction manual contains important information on safety and preventing improper use of the machine and
will resolve any doubts or questions, making it possible to operate the machine safely and with ease.
Removing safety features could cause death or physical injury.
Familiarise yourself with the machine before using it for the first time.
If a situation arises which has not been described in this manual contact your retailer or Kunzle & Tasin s.r.l.
Correct use
The ARIES wood flooring sander is suitable for the dry sanding of wood floors. Any other use without the consent
of the manufacturer is prohibited.
Do not use on wet floors.
See 'Prohibited Uses' on page 16.
Keep hands and clothing away from moving mechanical parts.
The work area is protected via the base frame and the mobile cover on the abrasive drum.
Machine data plate
The following information can be found on the machine data plate:
1. Machine model
2. Safety symbols
3. Motor power
4. Frequency
5. Supply voltage
6. Name of manufacturer
7. Country of manufacture
8. Year of manufacture or see
serial number
9. Serial number:
The serial number is formed as follows:
- the first two numbers refer to the year of manufacture (13 = 2013)
- the second group of three numbers indicates the date the machine was
manufactured (029 = 29th January)
- the last two numbers indicate the progressive number of machines
produced on that day of manufacture (16 = sixteenth machine)

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ARIES User Manual_March 2013 Edition
Commencing operation
Instructions for assembly following transportation
To re-assemble the machine following transportation proceed as follows:
1. Open the belt guard.
2. Position the motor in its housing.
3. Secure the motor by tightening the knob (pos. 3 Fig A).
4. Fit and stretch the belts.
5. Close the belt safety guard (1) by tightening the relevant
screw (2).

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ARIES User Manual_March 2013 Edition
Commencing operation
Instructions for assembly following transportation
CAUTION
Excessive belt tension may cause the premature failure of the ball bearings.
The drum belt must have a 10.5 mm stretch with a centre load of 30±
3N. Belt tension can
be adjusted using the screw (pos. 7 fig. A photo 1) and the Allen nut
marked with the
yellow arrow in photo 2.
The vacuum cleaner belt must have a 8 mm stretch with a centre load of 18±
2N. The belt
tension can be adjusted using the belt tightener.
1
2
HAZARD
Using the machine when not fully assembled may cause injury or damage to people or
objects. Do not use the machine when it is not fully assembled. Keep all fittings tightly
closed. Maintain machine settings in accordance with the specifications.
6. Fit the suction pipe and drum control rod.

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ARIES User Manual_March 2013 Edition
Commencing operation
Instructions for assembly following transportation
7. Lift the drum with the lever (pos. 4 fig. A).
8. Connect the power supply cable to the machine and power
supply.
Instructions for electrical connection
CAUTION
This machine only operates with the voltage and frequency shown on the machine data
plate. Before connecting the cable to the power supply ensure the correct voltage and
frequency are available.
WARNING
Do not expose the machine to rain. This machine is intended for dry use only.
Keep the machine in a dry building and do not use it in damp or wet places.
WARNING
If the machine is not connected correctly to the electricity network death due to
electrocution may occur. To prevent electric shocks always use a three wire electrical
system connected to earth. For maximum protection against electric shocks use a
circuit protected with a differential cut-out switch.
WARNING
Tampering with the earthing plug in any way may result in death from electrocution. Do
not cut, remove or break the earthing plug. If the socket does not match the plug
consult a qualified electrician.
HAZARD
If the machine is used with a damaged plug or power supply cable death may occur
from electrocution. If cables or plugs are worn or damaged in any way, have them
replaced by the manufacturer or the K&T technical support service or similarly qualified
person, in order to prevent risks to safety.
Cables, extensions and plugs
Only use approved cables. The maximum recommended cable length is 7m; for greater lengths use cables with a
larger cross-section.
CAUTION
Using the machine with unsuitable cable cross-sections and/or excessively long cables
may cause injury or damage to people or objects.
WARNING
The machine must never be moved using its cable and the cable must never be pulled
when disconnecting from the socket.
WARNING
Keep the cable away from sources of heat, oil and sharp edges.

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ARIES User Manual_March 2013 Edition
Commencing operation
Cables, extensions and plugs
WARNING
MACHINE WITH 230V
∼
50Hz / 220V
∼
60Hz SINGLE PHASE MOTOR
For machines with a 230V~50Hz single phase motor (Europe), a HO5VV-3x2,5 mm2HAR approved
power supply cable must be used along with an approved 2P+T 16A 200-250V plug.
Instructions on removing sawdust generated during use
HAZARD
Sawdust can ignite
spontaneously and cause
injury or damage. Empty the
contents of the dust bag when
it is 1/3 full. Empty the dust
bag at the end of each
machine use. Never leave the
dust bag unattended when it
contains sawdust. Do not
empty the contents of the dust
bag above a fire.
Recommendations on prevention measures for users
Personal safety measures
WARNING
Sawdust can spread through the air and be inhaled when using the sander. Always
wear a dust mask when using the sanding equipment.
WARNING
The eyes and/or body may suffer injury if personal safety clothing is not used. Always
wear safety goggles, protective clothing and a dust mask during sanding operations.
WARNING
Lengthy exposure to noise levels during sanding operations may damage the hearing.
Always use ear protectors during sanding operations.
CAUTION
Never become distracted during sanding operations, check what is happening
continually. Use common sense. Do not use the machine when tired.

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ARIES User Manual_March 2013 Edition
Recommendations on prevention measures for users
Compliance with safety measures and warnings
HAZARD
Using the machine when not fully assembled may cause injury or damage to people or
objects. Do not use the machine when it is not fully assembled. Keep all fittings tightly
closed. Maintain machine settings in accordance with the specifications.
HAZARD
Using the sander without the safety guards and covers in position may cause injury or
damage. Always ensure that all safety guards and covers are in position and secured
well.
HAZARD
The wood flooring sander may create an explosive environment. Cigarettes, cigars,
pipes, lighters, pilot flames, or any other source of fire may create an explosion if lit
during sanding operations. No sources of fire must be kept near the work area.
HAZARD
Poorly ventilated work areas may create an explosive environment when some
combustible materials are present in the atmosphere, such as solvents, thinners,
alcohol, fuel, some paints, wood dust or other combustible materials. Floor sanding
machines may cause various materials and fumes to ignite. Read the manufacturer's
instructions for each chemical product used and establish its combustibility. Always
keep the work area well-ventilated.
HAZARD
Striking nails when sanding may generate an explosion or fire. Always ensure all nails
are sunk before sanding surfaces.
HAZARD
Serious damage may occur if the power supply circuit trips repeatedly or is undersized.
Have the fuses, safety circuit and power supply line checked by an authorised
electrician.
HAZARD
Performing maintenance and/or repairing the machine when it is not fully disconnected
from the power supply may cause death due to electrocution. Disconnect the power
supply before carrying out any maintenance and/or repair work.
HAZARD
The use of this machine on a circuit which is not earthed may cause death due to
electrocution. Never disconnect or disable the earthing conductor. Consult an
electrician if the earth conductor is missing or it is suspected that the circuit is not
suitably earthed.
HAZARD
The use of this machine with a damaged power supply cable may cause electric shock.
Check the power supply cable regularly for damage such as splitting or wear and tear.
Do not use the machine if the power supply cable is damaged. Do not use the electric
cable to move the machine.
HAZARD
Injury or damage may occur if the sander runs over the power supply cable and it
becomes damaged. Keep the cable away from the lower part of the machine to avoid
contact with the abrasive. Always keep the power supply cable raised above the
machine.
HAZARD
The moving parts on this machine may cause serious injury and or damage. Keep
hands, feet and loose clothing away from all moving parts of the sander.
HAZARD
Performing maintenance or replacing the dust bag may cause injury to the operator or
people nearby if the machine is connected to the power supply.

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ARIES User Manual_March 2013 Edition
Recommendations on prevention measures for users
Compliance with safety measures and warnings
WARNING
Failure to comply with instructions on this machine and in this manual may cause
serious injury and/or damage. Read and comply with all safety instructions. Ensure that
all plates, labels, warnings and instructions are secured to the machine. New plates
can be obtained from an authorised K&T dealer.
CAUTION
Injury or damage may occur if maintenance operations or repairs are carried out by
unauthorised personnel.
CAUTION
The machine may become damaged if it is not kept in a dry building. Keep the machine
in a dry building.
Instructions on correct machine use
Read this manual carefully and become familiar with the machine.
The equipment is suitable for industrial use e.g. in hotels, schools, hospitals, offices, factories and shops.
The following information highlights particularly hazardous situations for the operator and/or machine.
Understand when these conditions may be present.
Removing safety features could cause death or physical injury.
Take all steps necessary to instruct personnel who may use the machine.
Report any damage on the machine or incorrect operation immediately.
1. Keep hands and clothes away from rotating parts.
2. Keep hands on the handle when the motor is operating.
3. Do not leave the machine unattended when the motor is operating.
4. Always use the machine with the dust bag in the correct position.
5. Do not detach the dust bag with the motor operating.
6. Always disconnect the power supply cable from the machine before performing maintenance.
7. Transport the machine with care due to the heavy weight of the individual parts making up the machine.
8. Always use the machine in well-ventilated areas.
9. Always dispose of the sawdust appropriately.
10. Use the type and amount of abrasive specified in the instruction manual.
11. Always keep the work area well-lit.
12. The use of accessories other than those recommended in this manual may cause injury.
13. The sander is for indoor use only.

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ARIES User Manual_March 2013 Edition
Machine specifications
Abrasive belt dimensions:
750 x 203 mm
Drum width:
200 mm
Drum diameter:
Ø 150 mm
Drum speed:
50 Hz
60 Hz
2400 revs/min
2500 revs/min
Motor:
(A15)
(A14)
230V ∼50 Hz 2.2 kW
220V ∼50 Hz 2.2 kW
Control lever:
grip control
Level control:
via wheel cam
Safety motor protection:
THERMAL
In the event of a power cut the motor will not start
without manual intervention.
Wheels:
Ø 80 mm replaceable
Bearings:
lifetime lubricated ball bearings
Drum pressure adjustment:
infinite adjustment
Noise level (IEC 60704 -1
(continuous weighted sound pressure level A,
measured at a distance
of 0.4 m from the handle
and a height of 1.5 m from the ground)
86 dB(A) max
Vibration
(weighted value of the
mean square deviation of the acceleration)
≤1.45 m m/s2
Machine dimensions (assembled)
960 x 360 x 980 mm
Net weight
60 kg
Gross packaging dimensions
2 cardboard packages
680 x 370 x 640 mm
Gross weight
Cardboard packages
68.5 kg
Standard equipment
Dust bag
Electric plug
Start-up keys
User and maintenance manual

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ARIES User Manual_March 2013 Edition
Machine warnings
Prohibited use
WARNING
This equipment is not to be used by anyone (children included) with physical or mental disabilities, or anyone
without the relevant experience and knowledge, unless they have received instructions on using the
equipment and are supervised by a responsible person to ensure their safety.
WARNING
This equipment is not suitable for collecting hazardous dust.
CAUTION
Using the machine to move objects or moving on an incline may cause injury or
damage. The machine must only be used to sand dry wooden floors which are level or
have a maximum incline of 2%. Do not use the machine to sand furniture. Do not sit
astride the machine when it is operating.
CAUTION
Work surfaces may be seriously damaged if the machine is left turning on one point
while the tool is in contact with the surface. To avoid damaging the surface approach
the cutting line carefully. Do not stop when lowering and raising the equipment, keep
moving at constant speed.
Starting the machine
To start the machine proceed as follows:
1. Become familiar with the
machine and read all
instructions and safety
notices. E
nsure that all
operators have read this
manual.
2. Arrange the dust bag as indicated by the yellow arrow and secure it with
the cord.
3. Locate the power supply. The socket must be compatible with the plug. To avoid electrical hazards the socket
must be earth protected with a 20 A fuse.
4. Wind the cable round the cable safety arm (as
shown in the photo at the side) to keep it away
from the path of the machine.
.

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ARIES User Manual_March 2013 Edition
Starting the machine
5. Open the side guard (fig. C).
6. Lower the tensioning unit using the drum tensioning lever.
7. Insert the abrasive belt ensuring it
protrudes approximately 2 mm from the
rubber drum area but runs along the
inside of the tensioning unit.
8. Tension the drum using the drum tensioning lever.
WARNING
Only use 750x203 mm abrasive belts.
9. Connect the plug to the socket.
10. Ensure the lever (pos 4 fig. A) is lowered and the
drum is raised from the floor.

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ARIES User Manual_March 2013 Edition
Starting the machine
11. To start the machine:
1- Stand behind the handle.
2- Turn the knob on the switch (pos. 10 fig. B from the 0position to the START position).
3- Keep it in this position until the motor has reached a sufficient rotation speed.
4- Release the knob on the switch which will automatically return to work position 1.
12. Observe the operation of the abrasive belt.
To adjust belt position follow the PROCEDURES FOR CENTRING THE ABRASIVE BELT (pg. 19).
13. Close the abrasive cover (pos. 11 fig. B.)
14. After lowering the lever (pos. 4 fig. A)
commence sanding.
15. To stop the machine turn the knob of the switch from position 1to position 0.

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ARIES User Manual_March 2013 Edition
Starting the machine
IMPORTANT
If starting the machine is difficult in winter when temperatures are very low remove the abrasive belt and
start the motor, letting it idle for several minutes. Replace the belt and repeat the start up operations
described above.
WARNING
A safety contactor is fitted to the machine. If the power fails when sanding the contactor is activated
automatically, stopping the machine from accidentally starting up when the power is restored. To
recommence sanding repeat the start-up operations described above.
Machine adjustment procedures
Procedures for centring the abrasive belt
The belt centres automatically on starting the motor.
WARNING
The belt is positioned correctly when:
- it runs along the inside of the tensioning drum (A)
- it protrudes approximately 2 mm outside the rubber drum
(B)
Procedures for centring the abrasive belt
When first fitted the belt may be in the wrong position. In this case use the spanner as shown (pos. 13 fig. D)
(marked by the yellow arrow), and proceed as follows:
Stand in front of the machine to check that
following operation the belt is positioned correctly.
Turning the screws anti-clockwise moves the belt
towards the outside (1).
Turning the screws clockwise moves the belt
towards the inside (2).

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ARIES User Manual_March 2013 Edition
Machine adjustment procedures
Adjusting sanding pressure
To vary drum pressure on the floor, use the adjustment knob (pos. 14 fig. E)and proceed as follows:
1. Turn the adjustment knob clockwise to
decrease drum pressure on the floor.
2. Turn the adjustment knob anti-clockwise to
increase drum pressure on the floor.
Wall edge castor
A support with a free castor has been fitted to avoid damage to the skirting board or wall when sanding along the
wall.
WARNING
The wall edge castor is correctly positioned
when the machine is approximately 8 mm
away from the wall with the castor up against
it.
Before starting work position the castor correctly by unscrewing the
screw (pos. 12 fig. C), moving the support to the required position and
tightening the screws.