Kushlan Products 1000DD-WB User manual

Kushlan Products, LLC 281-313-2506 OR 800-469-4178
10601 S Sam Houston Parkway W STE 140 Fax [phone]
Houston, TX 77071
FEATURES INCLUDE:



  












SHOULD YOU REQUIRE ANY
SET-UP OR OPERATING ASSISTANCE WITH YOUR PRODUCT,
DO NOT RETURN TO ORIGINAL PLACE OF PURCHASE
2
•Aer referring t the perati n manual, if assistance is still needed, please c nsult ur web Site at
www kushlanproducts com
• From our web site you may e-mail us directly, If assistance is still required, please call our customer service de-
partment at 1-800-469-4178
Safety Alert Symbol: is safety alert symbol is sed to attract yo r attention!
• Pers nal Safety is inv lved when y u see this symb l, Pay extra attenti n, bec me alert-be sure t heed it’s
message. Failure t d s may lead t seri us pers nal injury r damage may ccur.
• Warnings and safety instructi n: If these warnings and safety instructi ns are n t read and carefully f ll wed,
seri us pers nal injury c uld ccur.
WARNINGS
1. D n t use, start, r attempt t perate this machine until all f the instructi ns have been read and fully under-
st d.
2. Never all w any ne t perate this machine unless the pers n is well acquainted with these rules f safe pera-
ti n.
3. Never perate this machine with ut all guards in place and rmly attached t the machine.
4. Make certain that the mixing drum is clear f bstructi ns and stand clear f the machine with ut all guards in
place and rmly attached t the machine.
5. When cleaning, lubricating, r adjusting the mixer, disc nnect the p wer plug.
6. Keep all pe ple (except perat r) a minimum f ve (5) feet away fr m the machine during perati n.
7. Always make certain that the mixer is c nnected t a pr perly gr unded electric circuit t pr tect the perat r
fr m p ssible electric sh ck.
8. D n t plug r unplug the m t r while standing in r ar und damp r wet gr und.
9. D n t start the m t r if the drum is Fully l aded
10. D n t verl ad the mixer
11. Never attempt t m ve the mixer while the m t r is n.
EN CASO DE QUE REQUIRIERA AYUDA
CON LA INSTALACIÓN O EL MANEJO DE SU PRODUCTO,
• Después de c nsultar el manual de peración, si sigue necesitand ayuda c nsulte nuestr siti Web en
www kushlanproducts com
• Desde nuestr siti Web puede enviarn s un mensaje directamente. Si siguiera necesitand ayuda, llame a nuestr
departament de atención al cliente al 1-800-469-4178
Símbolo de alerta: Este símbolo de alerta se sa para llamar s atención!
• Cuand vea este símb l sabrá que está implicada su seguridad pers nal; p nga atención especial, esté alerta y n
lvide seguir su mensaje. N hacerl puede pr v car graves lesi nes físicas dañ s.


ADVERTENCIAS
1. N use esta máquina, ni la arranque ni trate de manejarla antes de haber leíd y entendid plenamente t das las
instrucci nes.
2. Nunca permita que nadie maneje esta máquina si la pers na n está bien familiarizada c n estas reglas peración
segura.
3. Nunca maneje esta máquina sin las guardas en su lugar y bien jadas en la máquina.
4. Cerciórese de que el tamb r de mezclad n tenga bstrucci nes, que libre bien la máquina y que t das las guar-
das están en su lugar, bien jadas en la máquina.
5. Cuand limpie, lubrique ajuste la mezclad ra, desc necte la clavija de c rriente.
6. T da la gente (salv el perad r) debe estar p r l men s a 1.5 metr s de distancia de la máquina durante su
peración.
7. Cerciórese siempre de que la mezclad ra esté c nectada a un circuit eléctric debidamente aterrizad , para
pr teger al
perad r de un p sible ch que eléctric .
8. N enchufe ni desenchufe el m t r al estar parad en tierra húmeda m jada.
9. N arranque el m t r si el tamb r está t talmente cargad .
10. N s brecargue la mezclad ra.
11. Nunca trate de m ver la mezclad ra mientras esté encendid el m t r.
SAFETY INSTRUCTIONS For the safety of yourself and others around you, it is extremely important that you observe the follow-
ing notes.
1. Keep hands and cl thing away fr m m ving parts at all times.
2. D n t perate this machine under the inuence f alc h l r while taking medicati n that impairs the senses r
reacti ns.
3. Make certain that the w rk area ar und the machine is clear f debris and bstructi ns.
4. Keep all unauth rized and untrained pe ple away fr m the machine at all times.
5. Never let the mixer run unattended even f r a brief m ment.
6. Turn  the m t r when y u leave the machine.
7. Only use r perate the mixer n level gr und t prevent the mixer fr m tipping ver.
8. D n t abuse the p wer c rd; i.e. Never yank n the c rd t disc nnect it. Keep the c rd away fr m heat, il, and
sharp edges.
9. D n t verreach while w rking with the mixer. Keep pr per F ting and balance at all times when l ading r
unl ading the mixer.
10. Never all w children r inexperienced perat rs t perate r repair the mixer.
11. Use nly fact ry auth rized parts f r replacement
12. Keep these perati n instructi ns with the machine at all times
13. Always wear safety glasses and safety sh es when perating and m ving equipment
14. Safety decals – replace missing damaged safety decals.
Mixer Instructions
A. LUBRICATION: ere are grease ttings n all m dels. Apply any type f EP grease until grease begins t c me
ut f the bearings. LUBRICATE ALL FITTINGS BEFORE EACH USE.

B. GEARBOX MOTOR: Mixer already shipped with gear oil in gearbox. Change l bricate/oil every 200 ho rs
of se. Fill 8 oz of 75w-90 gear oil.
C. GENERAL: Check all screws f r tightness bef re each use.
D. CONCRETE MIXING: D n t insert sharp bjects int the plastic mixing drum. D ing s will damage the
drum.
E. CLEANING: D n t spray water n r int the m t r.  r ugh cleaning f the mixer aer each use is rec m-
mended and will add t the service life.
Instructions pour le mélangeur
A. LUBRIFICATION: T us les m dèles s nt munis de graisseurs. Appliquer n'imp rte quel type de graisse EP.
Appliquer la graisse jusqu'à ce que la graisse ress rte R ulement de r ue. LUBRIFIER LES RACCORDS AVANT
CHAQUE UTILISATION
B. MOTEUR BOÎTE DE VITESSES: Mixer livré avec briser la graisse dans le carter. Changer l brier / h ile
to tes les 200 he res. Utilisez 75W-90 h ile.
C. GÉNÉRALITÉS: Vérier que les vis s nt bien serrés avant t ute utilisati n.
D. MÉLANGE DE BÉTON: Ne pas intr duire d' bjets tranchants dans le tamb ur de mélange en plastique. Ne pas
suivre cette c nsigne risque d’end mmager le tamb ur.
E. NETTOYAGE:  


Item# Part# Description Qty
1 1000DDWB-01 MachineBoltm12x70 1
2 1000DDWB-02 Outsi eDrumPlatewithStraightBushing 1
3 1000DDWB-03 PolyethyleneDrum10.0cu.ft.17in.DiameterOpening 1
4 1000DDWB-04 Insi e rumplate 1
5 1000DDWB-05 Boltsfor rumplate3/8”-16x2 12
6 1000DDWB-06 Steelmixingbla es 3
7 1000DDWB-07 Boltsforbla es3/8”-16x2 6
8 1000DDWB-08 Nutsforbla es3/8-16 6
9 1000DDWB-09 Boltsforframem12x50 8
10 1000DDWB-10 Boltsformotorcover5/16x34 2
11 1000DDWB-11 Motorcover 1
12 1000DDWB-12 Rearchannel 1
13 1000DDWB-13 Wheelbarrowhan les 2
14 1000DDWB-14 Han legrips 2
15 1000DDWB-15 Lockingpinan lanyar forhan les 2
16 1000DDWB-16 1.5HPGearmotor10Amp110volt 1
17 1000DDWB-17 Wheelbarrowframe(RIGHTSIDE) 1
18 1000DDWB-18 15in.Polyurethanewheelan hub 2
19 1000DDWB-19 2.5in.CotterPinforWheels/Axle(setof4) 1set
20 1000DDWB-20 1in.x29in.WheelAxle 1
21 1000DDWB-21 1in.SteelWheelWashers(setof4) 1set
22 1000DDWB-22 Frontsupporttube 1
23 1000DDWB-23 CompleteDrumWheelGui eAssembly 1
23A 1000DDWB-A 2.5in.DrumGui eWheel(setof2) 1set
23B 1000DDWB-B Mountingplate 1
23C 1000DDWB-C .5in.x4.5inDrumGui eWheelShaft(setof2) 1set
23D 1000DDWB-D 3/8in.x2in.Gra e2mountingbolt 1set
23E 1000DDWB-E 3/8in.Nuts(setof4) 1set
17A 1000DDWB-17A Wheelbarrowframe(LEFTSIDE)*NOTSHOWNINDIAGRAM 1


2
4
1
5
8
9
10
7
12
14
13
6
3
17
16
11
15
18
19
23D
23
21
9
20
23A 23E
23E
23B
23C
22
5

Item# Part# Description Qty
1 DD-1000 Gearboxan motorassembly(110V-60Hz) 1
2 DDMA-02 Screw(6x25mm) 1
3 DDMA-03 Seal(40mm) 1
4 DDMA-04 Screw(6x50mm) 4
5 DDMA-05 Gearboxcase-fronthalf 1
6 DDMA-06 Gearboxgasket 1
7 DDMA-07 Pin(8x20mm) 1
8 DDMA-08 Lockingkeyforgearan axle(8x7x15mm) 1
9 DDMA-09 Gearboxballbearing 1
10 DDMA-10 Gear(Z79) 1
11 DDMA-11 Lockingkeyforgearaxle(5x5x12mm) 1
12 DDMA-12 Pinion(Z9) 1
13 DDMA-13 Gearboxcase-backhalf 1
14 DDMA-14 Motorseal(20mm) 1
15 DDMA-15 SpacewasherA(30mm) 1
16 DDMA-16 MotorBearing(6004z) 1
17 DDMA-17 MotorCasing Several
18 DDMA-18 Motorrotor 1
19 DDMA-19 Motorbearing(6003z) 1
20 DDMA-20 BellHousing 1
21 DDMA-21 Fan 1
22 DDMA-22 Screw(4x10mm) 4
23 DDMA-23 Fancover 1
24 DDMA-24 Bolt(5x135mm) 4
26 DDMA-26 On/offswitch 1
27 DDMA-27 Powercor withplug 1
28 DDMA-28 Screw(4x22mm) 1
29 DDMA-29 ElectricalPanelGasket 1
30 DDMA-30 Support 1
31 DDMA-31 Screw(4x15mm) 1
32 DDMA-32 Con enser/capacitor 1
33 DDMA-33 Manualresetthermalprotector 1
34 DDMA-34 Electricalboxassembly 1
35 DDMA-35 Motorgasket 1
36 DDMA-36 Gearboxnut(6mm) 10
37 DDMA-37 Gearboxwasher(6mm) 10
38 DDMA-38 Gearboxbearing(36205) 1
39 DDMA-39 SpacewasherB(30mm) 1
40 DDMA-40 Gear(Z68) 1
41 DDMA-41 Gearboxbearing(36108) 1
42 DDMA-42 Lockingpin(6x10mm) 2
43 DDMA-43 Bolt(6x40mm) 1
45 DDMA-45 Gearboxwasher(4mm) 1
46 DDMA-46 Screw(4x6mm) 8
47 DDMA-47 Gearbox rive(straight)shaft 1
48 DDMA-48 Stopring(30mm) 1
51 DDMA-51 Sealed worm gearbox 1
6

7

Step 1-

 




 
 
 
 
 








Step 2-

 

Paso 2 


Étape 2-



Step 3-



Paso 3-



Etape 3




Step 4-







Paso 4 




 

 
Step -

 



Step 6-



 





Step 7-




 



 






Step 8-

 




 







Steps 9 & 10-



 


 







Step 11- 






Step 12-This is a very important
step

 










Step 13-




