Kyoeisha Baroness LM282 User manual

MOWER
Owner's handling manual & parts catalogue
SN 10011
2007
"Required reading"Before using the machine please ensure that you have read this
manual and the operating and instruction manual for the engine.
Compact Light Weight 5-Reel Mower
Riding Type 3-Reel Mower

Safety Warnings .................................................................... 1
Introduction ........................................................................... 1
Part Names and Warning / Instruction Label Locations ........ 2
Warning Labels and Instruction Labels ................................. 3
LM282 / LM319 Features ...................................................... 4
Specifications ........................................................................ 4
Operation .............................................................................. 5
1. Inspection before use ...................................... 5
1-1 Clean the radiator and oil cooler ............... 5
1-2
Inspect the radiator and the water coolant quantity ...... 5
1-3 Inspect and refill the engine oil .................................. 5
1-4 Inspect the hydraulic oil ............................................ 5
1-5 Clean the air cleaner ................................................. 6
1-6 Inspect around the engine ........................................ 6
1-7 Inspect the tires ......................................................... 6
1-8 Inspect the brakes .................................... 6
2. Tighten all parts ............................................................... 6
3. Machine Operation .......................................................... 7
3-1 Machine operation .................................... 7
3-2 Before starting the engine ........................ 7
3-3 Starting up and shutting off the engine ..................... 7
3-4 Safety device ............................................................ 7
3-5 Fuel handling precautions ........................ 8
3-6 When leaving the machine ...... 8
3-7 Reel raise/lower lever ............................... 8
3-8 Reel rotation lever .................................... 8
3-9
Reel reverse-rotation prevention stopper .... 8
3-10 Side brake ............................................................... 8
3-11 Unload valve ........................................... 9
3-12 Stop valve ............................................... 9
3-13 Reel rotation/stop changeover lever ....... 9
3-14 Adjusting the seat .................................................. 10
Caution
Caution
Caution
Caution
Caution
Caution
Caution
Caution
Danger
Caution
Caution
Danger
Warning
Caution
Caution
3-15 Mower lock lever (LM282 only) .............................. 10
4. Operating the machine .................. 10
5. Gauges........................................................................... 11
5-1 Water temperature gauge........................................ 11
5-2 Hour Meter .............................................. 11
5-3 Fuel Gauge .............................................. 11
5-4 Oil Pressure Lamp ................................................... 11
5-5 Charge Lamp ........................................................... 11
6. Inspection and Maintenance .......................................... 12
6-1 Changing Engine Oil ............................... 12
6-2 Changing Hydraulic Oil ............................ 12
6-3 Applying Grease ...................................................... 12
6-4 Inspecting for Leaks................................................. 12
6-5 Inspecting the Battery ............. 13
6-6 NTN Constant-Velocity Joints ................. 13
7. Maintenance Cautions ................................................... 13
7-1 Maintenance procedures ........ 13
7-2 Preventing injuries from high-pressure oil ....... 13
7-3 Maintenance Schedule ............................................ 14
7-4 Maintenance schedule and specified values ........... 14
8. Mower adjustment.......................................................... 15
8-1 Cutting height........................................................... 15
8-2 Blade adjustment .................... 15
8-3 Lapping .................................................... 16
9. Precautions for machine operation ................................ 16
9-1 hot parts .................................................. 16
9-2 Reel mower ............................................. 16
9-3 Raising the unit........................................ 16
10. Working on a slope ...................................................... 17
10-1 Precautions when working on a slope... 17
11. Safe operation.............................................................. 17
11-1 Safety clothing....................................... 17
Warning
Caution
Caution
Danger
Caution
Caution
Danger
Caution
Warning
Caution
Caution
Caution
Danger
Caution
Caution
Caution
Danger
Caution
Warning
Caution
11-2 When not to operate the unit ................ 17
11-3
When lending the machine to another person ..... 17
11-4 Do not modify the machine.................... 17
11-5
Remove debris from around the muffler and engine ..... 17
11-6 Do not operate the machine at night ..... 17
11-7 Do not drive on public roads.................. 18
12. Long-term storage........................................................ 18
Hydraulic circuit diagram (LM282/LM319) ........................... 19
Electrical system (for both models) ...................................... 21
Parts Catalogue ................................................................... 23
1. Frame parts.................................................................... 24
2. Cover parts..................................................................... 26
3. Front wheel parts ........................................................... 30
4. Rear wheel parts............................................................ 32
5. Pedal parts..................................................................... 34
6. Engine parts................................................................... 36
7. Hydraulic parts A (power steering, cylinder system) ...... 40
8. Hydraulic parts B (reel motor system)............................ 44
9. Hydraulic parts C (wheel motor system) ........................ 48
10. Mower lift arm parts...................................................... 52
11. Mower parts (LM282/#1, #2, #4, LM319/#1, #3).......... 54
12. Mower parts (LM282/#3, #5 LM319/#2)....................... 58
13. Roller assembly parts................................................... 62
14. Accessory parts............................................................ 64
15. Option........................................................................... 64
Caution
Warning
Warning
Caution
Caution
Warning
CONTENTS

Thank you for purchasing a Baroness LM282 Compact Light Weight 5-Reel Mower or a
LM319 Riding Type 3-Reel Mower.
This operation manual serves as a guide to the correct usage, adjustment, and inspection
of the mower. Read this manual thoroughly before operating the mower. Use the mower
only when you have fully understood the contents of this manual.
Your Baroness mower has been shipped only after thorough post-production inspections
and testing, but daily maintenance such as inspections, adjustments, and refuelling is
essential in ensuring the machine maintains its original performance levels.
Caution
• The form of this machine may change gradually.
Please have both the model number and manufacturer's serial number ready before
contacting us with an inquiry.
• The contents of this manual may be changed without notice.
To ensure correct and safe operation, warning labels with a symbol have been placed
on the machine.
These warning labels describe safety precautions and provide important information. Be
sure to observe the warnings and to operate the machine safely.
Explanations of the warning labels used in this manual and on the machine are provided to
ensure safety.
Make sure you read the operating procedures and safety precautions. Operate the mower
only when you have fully understood them.
Keep the warning symbols and their explanations clean. If a label is missing or damaged,
replace it with a new one immediately.
Never remove warning labels from the mower.
-1-
IntroductionSafety Warnings
: Failure to comply with these warnings will result in
serious injury or loss of life.
: Failure to comply with these warnings could result in
serious injury or loss of life.
: Failure to comply with these warnings could result in
injury or property damage.
DANGER
WARNING
CAUTION
Operational precautions
Caution
Warning Labels
No.2 Diesel Fuel
Refer to the
Operation Manual
・・・
WARNING symbol
(High Pressure Oil)
・・・
DANGER symbol
(Hand and Foot Entanglement)
・・・
CAUTION symbol
(Hot Parts)
・・・
WARNING symbol
(Exhaust Gas Hazard)
・・・
CAUTION symbol
(Crush Hazard)
・・・
Fuel
・・・
DANGER symbol
(Open Flame Prohibited)
・・・
CAUTION symbol
(V-belt / Rotating Parts)
・・・
DANGER symbol
(Thrown Objects)
・・・

-2-
Part Names and Warning / Instruction Label Locations
K4205001560
Read the Operation
Manual label
K4205001330
High Noise
Levels symbol
K4205001540
Hot Parts Hazard
label
K4205001600
Cutting Hazard label
K4205001650
Thrown Objects
Hazard label
One of each label is affixed to the top of each of
the mower reel covers.
K4205001530
Rotating Parts Hazard label
K4209000980
Hydraulic Oil Hazard
symbol
Handle
Muffler
Fuel tank Reel rotation lever
Reel
raise/lower
lever
Seat
Mower unit #2
Mower unit #3
Mower unit #4 Mower unit #1 Mower unit #5
Oil cooler
Radiator
Side brake lever
Bonnet
Throttle lever
Accelerator pedal
Brake pedal
Battery
Key switch

-3-
Warning Labels and Instruction Labels
Warning labels and instruction labels have been placed in clearly visible locations near
potential hazards. If a label is damaged or missing, replace it with a new one.
: Cutting of Hand
Placing your hand near the fan and the belt while
the engine is running could result in injury.
Pressurised Oil symbol
Read the operation manual.
: Cutting of Hand or Foot
Risk of injury unless the rotating part is stopped
and the engine shut off.
: Thrown Objects
Always keep the mower at a safe distance from
people.
: Read the Operation Manual.
: High Noise Levels
It is recommended that you wear ear protection
to protect your ears from exposure to high noise
levels.
: Hot
To avoid risk of burns, do not touch.
Caution
Caution
Warning
Danger
Danger
Danger

-4-
LM282 / LM319 Features Specifications
LM282 / LM319 Features
• The LM282 and LM319 employ an oil hydraulic-type full-time 4WD system.
• Vertical shafts are employed at the traction points to reduce shaking.
LM282 Features
• The LM282 is lighter than other riding-type 5-reel mowers and it uses broad, low-pressure
tires to reduce damage to the grass.
• The mower lock lever (manually operated) enables the following.
• The raising and lowering times for mower units #4 and #5 can be reduced if the mower
units are raised or lowered when the mower lock lever is down. This is ideal for moving
around the golf course.
• When mower units #4 and #5 are stored in their raised positions, applying the mower
lock lever prevents them from falling.
• When the mower lock has been applied to mower units #4 and/or #5, the mower can
be set to triple mowing or to quadruple mowing on the left and right, for example,
enabling you to adjust the mowing width to suit the conditions.
Model
Drive type
Length
(during operation)
Height
Weight
Speed
Front wheels
Rear wheels
Model
No. of cylinders
Exhaust volume
Power output
Engine RPM
Fuel consumption rate (at 3,000 rpm)
Mowing width
Mowing height
Reel cutter
Mower
dimensions
Wheels
Engine
LM282 LM319
4-wheel drive
250cm
180cm 199cm
315cm 203cm
130 cm (handle); 183 cm (sunshade frame)
1,150kg 1,025kg
0 to 14.4 km/h (hydraulic variable speed drive)
24 x 13.00-12 4P
23 x 8.50-12 4P
Kubota D1105 vertical-type water-cooled four-cycle diesel
3
1.123L (1,123cm3)
Max: 19.4 kW (26.4 PS) / 3,000 rpm
1,200 to 3,000 rpm (when idling)
255 g/kW.h (188g/PS.h)
282cm 180cm
10 to 60 mm
66cm x 5
66cm
x 2, 76cm x 1
Reel diameter: 16.3 cm
Width (when being moved from
one location to another)

• If debris has accumulated in the radiator and oil cooler, air-blow clean.
-5-
Clean the radiator and oil cooler
1-1
Operation
1. Inspection before use
• If there is no water coolant in the reserve
tank, add water through the radiator cap until
the level reaches the mouth.
• During normal inspections, do not open the
radiator cap.
• Only use clean water to top up the reserve
tank.
• To prevent the liquid in the radiator freezing
in winter, either drain the coolant or add anti-
freeze.
Inspect the radiator and the water coolant quantity
1-2
Pressurized radiator cap
Radiator
Cap
Reserve tank
FULL
LOW
: Do not start the mower until the following steps have been performed.
Caution
: Allow the engine to cool before beginning the inspection.
The radiator cap is pressurized. Removing the radiator cap while
the engine is still hot could result in the release of high-temperature
steam, causing burns. Once the water temperature and pressure
have fallen, remove the radiator cap by wrapping a thick cloth or
other suitable material around it and then turning it slowly to the
left.
Warning
• Level the engine and then use a dipstick to
check the quantity of oil.
If the dipstick indicates the quantity of oil
is between the upper and lower limits,
there is sufficient oil.
• If there is insufficient oil, add oil. If the oil is
dirty, replace it. (The oil quantity must not
exceed the upper limit. Do not add too
much oil.)
• Use engine oil of the CD class of the SAE
viscosity API service classification.
Inspect and refill the engine oil
1-3
Dipstick
Upper
limit
Dipstick
Lower
limit
• Level the mower and then check whether the
hydraulic oil reaches the center of the oil
quantity gauge. If it does not, add hydraulic
oil until it does.
• Use only Shell Tellus Oil 46 or an equivalent.
Inspect the hydraulic oil
1-4
Oil quantity gauge Front right mower arm
Oil pressure tank
Oil cooler Radiator
: Failure to clean the radiator and oil cooler could result in damage to
the engine and the hydraulics, causing the engine to overheat and
char.
Caution
• Make sure that the water coolant level in the reserve tank is between LOW and FULL.
• If the level of water coolant in the reserve tank is below the LOW mark, remove the cap,
add water to the FULL mark level of the reserve tank and recap.

•A dirty air cleaner element could cause
engine failure.
If the element is dirty, either air-blow
clean from the inside or gently tap it,
making sure not to damage it.
Clean the air cleaner
1-5
Air cleaner
1) Check that the fuel system parts have no cracks or leaks. Replace if necessary.
2) Should any grass or leaves or flammable materials have accumulated inside or around
the muffler, air-blow clean.
Inspect around the engine
1-6
• Check the air pressure of the tires and inspect the tires for cracking, damage, or any
abnormal wear.
Inspect the tires
1-7
・・・Refer to the engine operation manual for how to operate the engine.
• Each part is held in place by a number of bolt stops. Bolts, nuts and other parts may
begin to loosen after you begin using the mower, so make sure to tighten them.
2. Tighten all parts
M6
M8
M10
M12
M14
Standard bolt
8((80))
18 ((180))
36 ((360))
60 ((600))
90 ((900))
Air pressure Front wheels: 120 kPa (1.2 kgf/cm2)
Rear wheels: 150 kPa (1.5 kgf/cm2)
Heat-treated bolt
--
36 ((360))
72 ((720))
120 ((1200))
-
Appropriate tightening torque in N-m (kgf cm)
1) Side brake
If the side brake wire stretches, tighten the
wire by adjusting the adjustor bolts at either
end of the wire.
2) Foot brake
If the foot brake wire stretches, tighten the
wire by adjusting the adjustor bolts at either
end of the wire.
When doing so, make sure that the braking
force is evenly distributed between the left
and right brakes.
Inspect the brakes
1-8
Adjust
Side brake
Brakewire
: It is extremely dangerous if a brake wire snaps as you will be unable
to bring the mower to a stop. Always inspect the brake wires before
starting the mower. If signs of cracking or any other type of damage
can be seen, replace immediately.
Danger
-6-

-7-
• Before operating the machine, check that all covers, safety devices, and labels are
correctly in place and that all parts are in good working condition. Take particular care in
checking the brakes, tires, steering, and mower units for abnormalities.
• Maintain a speed at which an emergency stop could be safely performed in any
circumstances.
• To prevent injury to the lawnmower operator or anyone else in the area, clear the area to
be mown of any obstacles.
: Machine operation
Caution
3-1
3. Machine Operation
Before start-up
1) Pull up the side brake lever.
2) Put the reel raise/lower lever and the reel
rotation lever in their neutral positions.
3) Put the throttle lever in the middle position.
•For safety, make sure that there are no obstacles around the
mower or people nearby.
•Make sure that the seat switch, the safety switch, and the various
covers are correctly positioned and undamaged.
•Do not start up the mower inside a building that does not have
adequate ventilation.
: • Never start the engine with your foot on the accelerator pedal. It is
extremely dangerous to do so as the mower will begin moving.
• Do not touch the fan belt, pulleys or other rotating parts while the
engine is running.
Caution
Before starting the engine
3-2
Throttle lever
Side brake lever
Reel raise/lower lever
Reel rotation lever
Handle
Accelerator
pedal
Starting up the engine
1) Sit in the seat.
2) Pull the throttle lever to slightly beyond the
LOW position.
3) When the key is turned to the right to the
ON position, the thermostat light comes on,
and the combustion chamber of the diesel
engine is heated.
4) Once the thermostat lamp has gone off,
quickly turn the key to the right. This
engages the starter, starting the engine. At
this point, the key may be released.
5) Check that the charge lamp and the engine
oil pressure lamp go out. In the unlikely
event that the lamps do not go out, stop the
engine and then conduct an inspection and
service.
Starting up and shutting off the engine
3-3
Charge
Thermostatlamp
Key
Engineoilpressure
Thermostat
OFF ON
ST
(returnsautomatically)
Shutting off the engine
1) Turn the key to the left to the OFF
position to shut off the engine.
: Make sure that you are sitting in the driver's seat when you start the
engine. If your mower is equipped with a seatbelt, make sure that
you fasten it.
Caution
This mower is equipped with a safety device that ensures the safe start-up and operation of
the mower.
• When starting the engine, the following three conditions must be met.
a. You must be seated in the seat.
b. The parking brake must be engaged.
c. The reel rotation switch must be in neutral.
• Unless the parking brake is engaged, the engine will stop if you leave the seat when the
engine is running.
Safety device
3-4
:
Warning

-8-
1) Stop the mower on a flat surface and apply the side brake.
2) Put the reel rotation lever in the neutral position and push the reel raise/lower lever
forward until the mower units have been fully lowered.
3) Stop the engine.
4) Remove the key and leave the mower.
5) If the brakes are not working properly, chock the mower to keep it in place.
: When leaving the machine
Caution
3-6
: Never park the mower on a slope.
Caution
•The reel raise/lower lever is located to the
right of the seat. Pushing the lever forward to
the DOWN position lowers the mower units
and pulling it back towards the UP position
raises them.
Reel raise/lower lever
3-7
Reel raise/lower lever
Raise
Lower
: When using the LM282, leaving your hand on the handrest when
raising a unit could result in your hand being crushed.
Do not rest your hand on the handrest when raising a unit.
When operating the reel raise/lower lever, make sure that the stop
valve is set to its open position (see 3.12).
Caution
Reel rotation lever
Lapping
Mowing
•The reel rotation lever is located to the right
of the seat. Push the lever forward to the
FORWARD position for mowing rotation and
pull it back towards the REVERSE position
for lapping rotation.
Reel rotation lever
3-8
:•Make sure that the reel rotation lever is placed in neutral until just
before mowing or lapping. The reel rotation lever should be
placed in neutral when the mower is being used for anything other
than mowing and lapping.
•Make sure that there is no one near the mower before operating
the reel raise/lower lever or the reel rotation lever.
Caution
Side brake lever
•The side brake is located to the left of the
seat.
To park, hold the brake pedal down and pull
the side brake up as far as possible.
To release the side brake, push the button in
and lower it completely.
Side brake
3-10
: Before mowing, make sure the knob has been securely tightened.
Caution
Reel reverse rotation prevention stopper
When lapping
When mowing
•This stopper prevents the reel from rotating
in the reverse direction during mowing.
•Except for when lapping, the stopper should
be applied at all times. To apply the stopper,
loosen the stopper knob, move the stopper
across towards the levers, and then tighten
the knob again.
Reel reverse-rotation prevention stopper
3-9
: Fuel handling precautions
Danger
3-5
No.2DieselFuel
• Open flames prohibited when refuelling. Extinguish all open flames and
cigarettes.
• Refuel the mower outdoors. Switch off the engine and wait until it has
cooled sufficiently before refuelling.
• To prevent a fire, always keep the mower clean. Do not let debris, grease,
or oil accumulate.
• Wipe up any spilled oil.