Kyoeisha Baroness LM1808 User manual

Owner's Handling Manual & Parts Catalog
SN13260 and onwards
Read this manual before using the machine.
SUPER MOWER
LawnMower

HandlingManual
◆"Rightandleft"describedinthisManualapplytocases
wherethemachineisviewedfromthedriver'sseat.
◆Thismachinecannotbedrivenonapublicroad.
◆ThecontentsofthisManualaresubjecttochangefor
improvementwithoutnotice.
WarningMarks
Negligenceofthewarningwillcausedeathorserious
injury.
Negligenceofthewarningmaycausedeathorserious
injury.
Negligenceofthewarningmaycauseinjury.
Thankyouverymuchfortheriding-typetriplelawnmower,BaronessSuper
MowerLM180B.
Thismanualexplainsthemethodofcorrecthandling,adjustments,and
inspectionofLM180B.Priortouse,carefullyreadthisHandlingManual,
aswellastheseparateHandlingManualforEnginetothoroughly
understandthecontentsforsafe,correctoperation.
Greeting
=NOTE=
・MarksattachedtothisHandlingManualandthemachineindicate
precautionsforsafety.Readthemcarefully.
・Understandwelltheoperatingproceduresandsafetyprecautions
beforeoperatingthemachine.
・Themarksandexplanatorysentencesshouldbekeptclean.
Iftheyarelostordamaged,attachnewmarks.
Symbols
Cautionmark Grease
Hotsurface
Burnonhand
Attentionto
exhaustgas
SeeHandlingManual
Dangermark
Handcut
Handmaybe
caughtinbelt Dangerofmower
falling
Gasoline Dangermark
Footcut Caution:Flammable
Watchforflyingobjects
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DANGER
WARNING
CAUTION
CAUTION
50h
Every50hours

CAUTION
CAUTION
WARNING
Contents
HandlingManual
WarningforMarks‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
1.SafetyPrecautions ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
1-1SafetyCheckbeforeWork ‥‥‥‥‥‥‥‥‥‥‥‥‥
1-2SafetyCheckduringWork ‥‥‥‥‥‥‥‥‥‥‥‥‥
1-3SafetyCheckafterWork ‥‥‥‥‥‥‥‥‥‥‥‥‥‥
2.NamesofPortions ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
3.InspectionbeforeUse ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
3-1InspectionofEngineOil‥‥‥‥‥‥‥‥‥‥‥‥‥‥
3-2InspectionofAirCleaner‥‥‥‥‥‥‥‥‥‥‥‥‥‥
3-3InspectionofFuel‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
3-4InspectionofOilLeakage‥‥‥‥‥‥‥‥‥‥‥‥‥‥
3-5InspectionofTires‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
3-6InspectionofBelts‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
3-7InspectionofMowers‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
4.OperationandAdjustmentofEachSection ‥‥‥‥‥‥
4-1Start/StopofEngine ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
4-2OperationofTravellingClutchLever‥‥‥‥‥‥‥‥‥
4-3OperationandAdjustmentofBrakePedal‥‥‥‥‥‥‥
4-4OperationandAdjustmentofDiff-LockPedal ‥‥‥‥‥
4-5OperationofClutchLeverforRight/LeftMowers ‥‥‥
4-6OperationofClutchLeverforRearMower ‥‥‥‥‥‥
4-7OperationofChangeLever ‥‥‥‥‥‥‥‥‥‥‥‥‥
4-8OperationandAdjustmentofSideBrake ‥‥‥‥‥‥‥
4-9AdjustmentofMowingHeight‥‥‥‥‥‥‥‥‥‥‥‥
4-10AdjustmentofBladeEngagement‥‥‥‥‥‥‥‥‥‥
4-11AdjustmentofBeltTension ‥‥‥‥‥‥‥‥‥‥‥‥
5.MowingWork ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
5-1HowtoOperate ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
5-2AdjustmentbeforeWorking ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
6.MethodofLapping‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
7.MaintenanceandInspectionofPortions ‥‥‥‥‥‥‥‥‥‥
7-1ChangeofEngineOil‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
7-2CleaningofAirCleaner ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
7-3ChangeofMissionOil ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
7-4OilingandGreasing ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
7-5InspectionofParts ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
7-6MaintenanceList‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
8.InspectionforLongStorage‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
9.Specifications ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
1.LeftMowerPortion‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
2.RightMowerPortion‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
3.RearMowerPortion ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
4.FramePortion‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
5.IntermediateShaftPortion ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
6.RearMowerLiftingPortion‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
7.TensionPortion ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
8.HandlePortion ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
9.MissionPortion ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
10.MissionCasePortion ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
11.GearPortion ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
12.EnginePortion ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
13.SideBrakeInstallation&AccessoryTools‥‥‥‥‥‥‥‥‥
PartsCatalog
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① Wearclothesthatfityourbody.
Wearprotectors(goggles,
safetyshoes,helmet,gloves,etc.)thatsuitthework.
② Learnhowtostoptheengineinanemergency.Whentheengineis
started,putthechangeleverintheneutralposition.
③ Belts,pulleys,rotatingshafts,etc.areverydangerous
whenexposed.Checkthatallthecoversareinstalledatspecifiedpositions.
④ Checkthatthebrake,steeringwheel,tiresarenormal.
⑤ Checkthatboltsandnutsarenotloose.Iftheyare,tightenthem.
1)Cautionswhenengineisstarted
① Checkthatthesidebrakeispulled.
② Keepawayfromchildrenandotherpersons,andoperatethemachinealone.
③ Starttheengineonlyfromthedriver'sseat.
④ Donotoperatetheengineinapoorly-ventilatedplace.
Theexhaustgascontainsnoxiouscarbonmonoxide.
③ Donotputyourhandorfootneartheblade
reelcylinderswhentheyarerotating.
④ Thebladereelcylindersand
bottombladesareverysharp.Handlethemcarefully.
⑤ Fireisstrictlyprohibitedduringfuelsupply.Supplyfuel
outdoorsaftertheengineisstoppedandcooled.
⑥ Theengineisveryhotduringoperation.Donotputyour
handorcombustiblesnearthemufflerandengine.
⑦ Alwaysoperatethemachineataspeedthatallowsemergencystopping.Avoidsudden
startingorsuddenturning.Travelatlowspeedespeciallywhentravellingdownhill.
⑧ Donotoperateataplaceindangeroffallingorslipping.
⑨ Whenleavingthedriver'sseat,parkthemachineataflatplace,stop
theengine,andpullthesidebrake.
⑩ Ifanymachineabnormalitysuchasabnormalvibrationorabnormalnoiseisnoticed
duringoperation,immediatelystoptheengine,investigatethecauseandcompletely
repairbeforerestarting.
1.SafetyPrecautions
Beforeoperating,understandcorrectoperatingproceduresand
safetyprecautions.
1-1SafetyCheck
beforeWork
① Pullthetravelingleverslowlytopreventsuddenstarting.
② Becarefulnottodropthemowerwhenliftingit.
1-2SafetyCheckduringWork
① Foradjusting,repairingorcleaning,chooseaflatplaceandpulltheparkingbrake.
② Whendoinganyworkundertheraisedmowerportionormachine,useproper
supportstoholditup.
③ Keepthecautionmarksandexplanationscleanatalltimes.Iftheyarelostor
damaged,attachnewlabels.
④ Donotremodelthemachinewithoutpermission,otherwisemalfunctionor
dangerwillresult.
⑤ Donotstorethemachineindoorswiththefuelleftinthetank.
⑥ Cooltheenginebeforecoveringthemachinewithasheet,etc.
1-3SafetyCheckafterWork
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2.NamesofPortions
⑧ Clutchleverforrearmower
⑨ Liftinglever(forrearmower)
⑩ Leftbladereelcylinder
⑪ Rearbladereelcylinder
⑫ Sidebrake
⑬ Throttlelever
⑭ Enginestopswitch
① Handle
② Travelingclutchlever
③ Clutchleverforright/leftmowers
④ Changelever
⑤ Brakepedal
⑥ Diff-lockpedal
⑦ Liftinglever(forright/leftmowers)
Table1
No. Name No. Name
3.InspectionbeforeUse
Fordetails,seetheseparateHandlingManualforEngine.
Iftheaircleanerelementisheavilycontaminated,enginestartingfailure,
insufficientoutput,ormalfunctionwillresult,andtheenginelifewillbe
extremelyshortenedaswell.Forthecleaningmethod,see7-2CleaningofAir
Cleaner.
3-1InspectionofEngineOil
Fordetails,seetheseparateHandlingManualforEngine.
Checktheengineoilataflatplace.Putintheoilgauge(without
screwingitin)throughtheoilfilterporttocheckthattheoillevelisbetween
thetwoknurllinesonthegauge.Ifnot,supplyoil.
Oilgauge
3-2InspectionofAirCleaner
Aircleaner
(Fig.1)
(Fig.2)
(Fig.3)
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1）Start
① Openthefuelcock,whichisunderthefueltank.
② Movethethrottleleverfromthelow-speedsideslightlytothehigh-speedside.
③ Pullthechokebutton.Pullthebuttonhalfwayforrestarting,asnecessary.
④ Pullthestartropehard.
⑤ Aftertheenginehasstarted,slowlyreturnthechokebutton.
⑥ Warmuptheengineataslowspeedfor1-2minuteswithoutaload.
⑦ Graduallymovethethrottlelevertohigh-speedside.
2）Stop
① Movethethrottlelevertotheslow-speed,andcontinueidlingfor1-2minutes.
② Turnofftheengineswitch.
③ Closethefuelcock.
3-3.InspectionofFuel
3-4.InspectionofOilLeakage
3-5.InspectionofTires
3-6.InspectionofBelts
Whenfuelisinsufficient,supplylead-freegasolineforautomobiles.
Thetankcapacityisapprox.6litres.
Checkthebottomofthemachineforoilleakage.
Themowingheightchangesaccordingtothepneumaticpressureofthetire.
Keepthepneumaticpressureconstantatalltimes.
Excessivebelttensionwilldamagebearingsorbreakshafts.Ifbeltsare
excessivelyloose,slippageandbeltdamagewillresult,orthereelrotation
andoperationspeedwillnotbehighenoughformowing.Checkthebeltfor
appropriatetensionandmakesurethatthereisnocrack.
（Fig.4）
SizeoftirePneumaticpressure
Frontwheel 4.00-52.0kg
／
cm2
Rearwheel 18x8.50-80.8kg ／ cm2
3-7.InspectionofMowers
4-1.Start/StopofEngine
BeltsareinstalledasshowninFig.4.(6types;8intotal)
Foradjustmentofbelts,referto4-11AdjustmentofBeltTension.
Checkthethreemowerunitsforthemowingheightandsharpnessofblades.
Fordetails,refertotheengineHandlingmanual.
4.OperationandAdjustmentofEachSection
Brakepedal
V-belt
V-belt
V-belt
V-belt
V-belt
V-belt
V-belt
(b)Clutchleverfor
left/rightmowers
Engine
Differentiallockpedal
(a)Traveling
clutchlever
Changelever
(c)Clutchleverforrearmower
-5-

Pulltheleverslowlytoprevent
suddenstarting.Startthemachine
whileallowingthebelttoslipin
thesamewayasclutch-slipping.
(Fig.5)
Tostopthemachine,depressthebrakepedalwithyourrightfootuntilithits
thepedalstopper.Ifthepedalplayincreasesorthebrakedoesnotwork
properlyevenifthepedalisdepresseduptothestopper,shortentherodby
looseningthelocknutandscrewinginthenut.Adjustitsothattheclearance
betweenthespringbracketandthedoublenutwillbe8-10mmwhenthepedal
isdepresseduptothestopper.(Ifsmallerthan8mm,thebrakedoesnotwork
properly,andiflargerthan10mm,thebrakemaybedamaged.)(Fig.7)
4-4OperationandAdjustmentofDiff-LockPedal
4-5OperationofClutchLeverforRight/LeftMowers
4-2 OperationofTravellingClutchLever
4-3OperationandAdjustmentofBrakePedal
Ifthepedalontheleftisdepressed,thedifferentialdeviceislockedto
enhancelinearity,thuspreventingslipping.Ifthepedalplayincreases,
makeadjustmentwiththeadjustingboltsatbothendsofthewire.
Pullthislevertorotatetheright/leftmowers.
Therightandleftmowersrotatesimultaneously.
Adirectchangesystemisadopted
forthechangelever.Thespeed
changepositionsareshowninthe
figure.
◆ Donotchangethelever
positionduringtravelling.
4-6OperationofClutchLeverforRearMower
Pullthislevertorotatetherear
mower.
4-7OperationofChangeLever
Changelever
Clutchlever
forrearmower
Travellingclutchlever
Clutchleverfor
right/leftmowers
M8locknut
Compression
spring
Springbracket
Brakedrum Brakerod,front
Brakerod,rear
Brakepedal
Step,right
Pedalstropper
(Fig.5)
(Fig.7)
(Fig.8)
(Fig.6)
-6-

2)Adjustment
Ifthesidebrakedoesnotworkproperly,makeadjustmentwiththeadjusting
boltsatbothendsofthewire.(Fig.9)
Toadjusttheengagementbetweenthebladereelcylinderand
bottomblade,bringtheedgesentirelyintoslightcontactwitheach
otherbyusingtheadjustingnutssothatnewspapercanbecut.
① Ifgapiscreatedbetweenedges
→SlightlyloosenthenutBandtightenA.
② Iftightanddifficulttoturn
→SlightlyloosenthenutAandtightenB.
◆Ifthenewspapercannotbecutatsomeplacesevenifthebladesarein
slightcontact,grindthembylappingingoodtime.
4-8OperationandAdjustmentofSideBrake
1)Operation
Thesidebrakeislocatedontheleftsideofthesaddle.Pullit
completelyforparking.
Whilepressingthepushbutton,returnthebrakelevercorrectly.
◆ Forparkingonahill,applyscotchinadditiontopullingthesidebrake.
Sidebrake Adjustingbolt
4-9AdjustmentofMowingHeight
Themowingheightisadjustedbymovingup/downtheroller.
① Toincreasemowingheight
→LoosenthenutAandlowertheroller.
② Todecreasemowingheight
→LoosenthenutBandraisetheroller.
◆Thefrontwheelisprovidedtopreventthebladereelcylinder
fromdamagingaconvexportionofthelawnsurface.Itshouldnotbe
groundedbutshouldberaised10-20mm.
Rotaryblade Roller
Scaleplate
Adjustingnut
Frontwheel
Highmowing
Lowmowing
4-10AdjustmentofBladeEngagement
Adjustingnut
Fulcrum
bladereel
bottomblade
(Fig.9)
(Fig.10)
(Fig.11)
-7-

Thebelttensionisadjustedbychangingtherodlengthwiththe
adjustingboltornut.
1)Belttensionclutch(3places)
Loosentheadjustingbolt,andchangethelengthoftherod.
◆Makeadjustmentsothatthebeltandlargepulleyarestopped
whentheclutchleverissettoOFF.
① Travelingclutch
② Right/leftmowersclutch
③ RearMowerclutch
1)Thingstobeprepared(special-orderproducts)
① Lappingmachine ‥‥‥‥‥‥ BaronessRM20
② Abrasive ‥‥‥‥‥‥‥‥‥‥ FEL-PROCloverReelSharpeningCompound
(genuineproduct)
③ Brush ‥‥‥‥‥‥‥‥‥‥‥ Paintbrush
④ Tool‥‥‥‥‥‥‥‥‥‥‥‥17spanner,etc.
⑤ Others‥‥‥‥‥‥‥‥‥‥‥ Stripsofnewspaper,gloves,etc.
4-11AdjustmentofBeltTension
2)Portionswherebeltisalwaystensioned(2places)
Loosentheadjustingnut,andchangethelengthoftherod.
① Betweenmissionpulleyandlargepulleyontheintermediateshaft.
② Betweenoutsidepulleysofrearmowerportion.
Clutchlever
Adjustingbolt
OFF
ON
Smallpulley
Largepulley
Rod
Nut
Rod
5.MowingWork
DANGER
Donotputyourhandsandfeetnearthebladereelcylinderwhenitisrotating.
5-1HowtoOperate
① Beforestartingtheengine,checkthefollowingpoints.
・Thechangelevermustbeintheneutralposition.
・Thetravellingclutchlevermustbeinthe"OFF"position.
② Starttheengine.
③ Pulltheclutchleversoftheright/leftmowersandrearmower.
④ Slowlypullthetravellingclutchleverinthesamewayasclutch-slipping.
◆ Whenthemachineisstartedthroughtheaboveoperations,thebladereel
cylindersrotateandthemowingworkstarts.
5-2AdjustmentbeforeWork
① Checkthesharpnessoftheblade.Thebladeissharpifnewspapercanbe
cutwell.
② Trymowingtoseeifthemowingheightofthethreemowersisthesame.
6.MethodofLapping
Lappingisintermediatefinishingthatisrequiredtemporarilybefore
resharpeningtheblade.Bothbladereelcylinderandbottombladeare
simultaneouslylappedbyapplyingtheabrasivewhileturningthebladereel
cylinderinthedirectionoppositetothemowingdirection.
(Fig.12)
(Fig.13)
-8-